northern power energybridgetm ups status update 2008...northern power corporate status. northern...
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Confidential
Northern Power EnergyBridgeTM UPS Status UpdateSeptember 29, 2008DOE Peer Review – Washington, DC
This project is part of the Energy Storage Collaboration between the California Energy Commission (CEC) and the Energy Storage Systems Program of the U.S. Department of Energy (DOE/ESS) and managed by Sandia National Laboratories (SNL). Sandia is a multi-program laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the United States Department of Energy’s National Nuclear Security Administration, under contract DE-AC04-94AL85000
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Project Objectives
• Maintain high power quality on protected loads at all times
• Provide power to protected load in event of a utility sag or outage
• Meet the ITI (CBEMA) curve during power quality events
• Resynchronize with backup power or grid as necessary
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Palmdale Water District Clearwell Site
ClearwellProtected
Loads~400 kW
Diesel Back-up800 kW
SCE UtilityGrid
Static switch
PQM
ClearwellOther Loads
~350 kW
Hydro250 kW
ATS
PQMM
EnergyBridge™ EB 450
Ultracapacitors
Power conversion
450 kW
NG Genset200 kW
PQM
ATS
Utility meter
Power quality meter
Automatic transfer switch
Circuit breaker
Legend
M
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One Line Diagram
SeriesInductance
Ls
FastSwitch
S1
BypassBreaker
CB3 (Optional)
IsolationBreaker
CB2
IIsolationBreaker
CB1
Bi-directionalInverter
Bi-directionalDC to DCConverter
UltracapacitorBank
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ToUtilityGrid
ToCriticalLoads
InductorL3
ElectrolyticCapacitor Bank
Sub-system 2: Shunt Power Conversion
Sub-system 1: Series Components
DSP Controller
Sub-system 3: Energy Storage
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EnergyBridgeTM UPS System at PWD
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Project Status Milestones
• Factory Witness Test September 2007• System Installed in December 2007• System Commissioned March 2008• On Site Acceptance Test May 2008
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EnergyBridgeTM UPS Project
• Aggressive Goals:
Develop a production-ready prototype 450kW Ultracapacitor based uninterruptible power supply
o New hardware design for power convertero New control architecture design using distributed control
Demonstrate prototype with motor + process control loads
• Significant underestimation of problem size and inherent challenges for UPS grade operation
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On Site Acceptance Test
• Test performed with high standards• Test procedures designed to test system
performance based on original UPS grade design goals
• Each test performed only once, no “do-overs”• Demonstrable outliers still scored as failures
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Project Successes
• Demonstrated successful system operation for limited loads
• Demonstrated power quality improvement for all loads• Ultracapacitor interface and control demonstrated• Demonstrated system operation for generator and grid
source• Demonstrated proper operation and capability of
hardware
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Load Support From / To Grid
• Mostly satisfactory for large and medium loads
Requires load dependent controller settings
Marginal control stability results in “random” faults
• Possible, but unsatisfactory for no / low load• Hardware capable of performing goal• Control algorithms require significant
additional development work to meet UPS grade operation
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200hp PWD Load Grid Power Quality
• Input displacement power factor corrected• Compensating harmonic current injection to grid
Grid Voltage
Grid Current
Load Current
Load Voltage
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Voltage Waveforms, 200hp PWD Load
Note: These actual waveforms were acquired with a low sampling frequency.Therefore the non-sinusoidal appearance is a measurement artifact.
Grid and Load Voltages
-500
-400
-300
-200
-100
0
100
200
300
400
500
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
Vgrid A
Vgrid B
Vgrid C
Vload A
Vload B
Vload C
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200hp PWD Load Support V & I
• Series switch open (zero grid current)• Load supported by power converters & ultracapacitors
Grid Voltage
Grid Current
Load Current
Load Voltage
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Ultra-Capacitor Control
• Control algorithms fully functional• Charging and discharging of ultra-capacitors
well behaved• Modular and autonomous operation of
capacitor strings demonstrated• Future work is refinement and cost reduction
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Bus Voltages & Ultracapacitor Currents 200 + 150 hp PWD Load Support
GridConnected
IsolatedLoadSupport
Recharge Ultracapacitors
Grid Connected
dc Bus Voltage and Capacitor Voltage & Current
650
700
750
800
850
900
11:41
:0511
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11:41
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11:41
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11:41
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11:41
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11:41
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11:42
:0511
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11:42
:1511
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11:42
:2511
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11:42
:3511
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11:42
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11:42
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11:43
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11:43
:15
Time
Volta
ge (V
)
0
100
200
300
400
500
600
Cur
rent
(A)
3A_A_VoltCap_V
3B_A_VoltCap_V
3C_A_VoltCap_V
3D_A_VoltCap_V
DC_bus_avg_v_bus
3A_A_CurNeg_A
3B_A_CurNeg_A
3C_A_CurNeg_A
3D_A_CurNeg_A
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Northern Power Corporate Status
• Northern Power now a private company owned by new investors as of August 2008
Publicly traded Distributed Energy (old owner) filed Ch. 11 on 04 June 2008 and sold the Northern Power asset
• Northern Power focused on wind turbine technology
Northwind® 100 wind turbine is present commercial product
Developing 2.2 MW wind turbine
Power electronics (PE) in support of wind secondary focuso MW Wind power convertero Other PE systems to further enable wind sales
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EnergyBridgeTM UPS Project Future Status
• Limited testing on demonstration system going forward
• Northern pursuing energy storage solutions for wind-diesel applications
Northern is seeking an energy storage partner for commercializing an energy storage product that operates with our Northwind 100 wind turbine
• Evaluating wind-energy storage for utility grids
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Future Opportunities for EnergyBridgeTM Technology
• Increase wind penetration in isolated wind-diesel grids
Real, identified customer driven market in Alaska (AVEC)
Potential market for rural agricultural pumping
Present solution not satisfactoryo Secondary load to handle load sheds / wind gustso Doesn’t handle load increases / wind lullso Limited ability to utilize dump load
• Load Leveling in Grid Connected Wind Farms
Same concept as above, only much larger scale
Large potential market including locations in Palm Springs, Altamont and Tehachapi
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Wind-Diesel System Architecture
Northwind® 100 Wind Turbine