northern regional office ministry of environment, forests and...

ECO CORPORATE Plot No. 115, Daulatabad Road Industrial Area, Sector-104, Near Dwarka Expressway MGF Toyota, Gurgaon 122 006 Delhi (NCR) Telephone: 9312491427

Email: [email protected]

Website: www.ecocorporate.com

Half Yearly Compliance Report on Environmental Surveillance Monitoring &

Compliance Status with respect to condition of Environmental Clearance vide

letter No. J-11011/97/2004-IA.II (I) dated 2nd December, 2004

Period: 01.10.2016 to 31.03.2017

Submitted to:

Northern Regional Office

Ministry of Environment, Forests and Climate Change, Govt. of India

Bays No. 24-25, Sector – 31-A, Dakshin Marg, Chandigarh-160 030

Submitted by: M/s Sankei Giken India Private Limited Plot No. 84-93, Sector-6, IMT, BAWAL – 123501 Dist: Rewari (Haryana)

Prepared by:

®

This report has been prepared by M/s Eco Corporate and its Partner laboratory Ultratec Research & Analytik Labs; with all reasonable skill, care and diligence for the industrial project by “M/s Sankei Giken India Pvt. Ltd. at Plot No. 84-93, Sector-6, IMT, Bawal 123501 in

Haryana”. Any matter outside the scope of work is disclaimed.

This report is a legal document of M/s Sankei Giken India Pvt. Ltd. Use of this report in part or full, in whatever nature by any third party,

except Government Authorities concerned, should be strictly with permission of M/s Sankei Giken India Pvt. Ltd. M/s Eco Corporate

disclaims any responsibility of whatever nature to third parties, except Government Authorities concerned, to whom this report or any part thereof, is made known. Any third party relies on this report on its own risk.

Doc. No. Date of

Issue

Rev.

No.

Date of Rev. Copy No. Checked &

Approved by

E/60/2017/DOC001 30-05-2017 00 -- Original S. K. Mishra

mailto:[email protected]

http://www.ecocorporate.com/

Pag

e-i

Contents

S. No. Description Page No.

Abbreviations -

Chapter 1 Introduction and Project Description

1.1 Introduction 1

1.2 Project Description 1

1.3 Present Status of the Project 2

1.4 Legal Compliance Status (with respect to environment) 2

1.5 Purpose of the Report 3

Chapter 2 Compliance of Stipulated Conditions of Environmental Clearance

2.1 Half Yearly Status Report (June – November, 2014) 4

2.2 Manufacturing Process 4

2.3 Products Manufactured 4

2.4 P & L Statement 5

2.5 Hazardous Waste Generation Data 5

2.6 Greenbelt 5

2.7 Waste Minimization Measures 6

2.8 Occupation Health Surveillance 6

2.9 Other Initiatives to conserve environment 7

2.10 Expenditures on Environment Management Plans 7

Chapter 3 Environmental Surveillance Monitoring

3.1 Environmental Surveillance Monitoring Programme 8

3.2 Objectives of Environmental Monitoring 8

3.3 Details of samples and test parameters 9

3.4 Methodology 10

3.5 Results & Discussions 13

Chapter 4 Data Sheet

4.0 Data Sheet in format prescribed by MoEF&CC, Northern Regional Office 23

List of Tables

2.1 Production Data 4

2.2 Month-wise Hazardous Waste Data 5

2.3 Greenbelt 6

3.1 Sample, Test Parameters and Quantity 9

3.2 Methods of Ambient Air Monitoring & Analysis 10

3.3 Methods of Analysis of Water Sample 11

3.4 Methods of Analysis of Soil Sample 12

3.5 Methods of Analysis of Stack Monitoring 13

3.6 Ambient Air Quality Monitoring Results 13

3.7 Work-zone Air Quality Monitoring Results 14

3.8 Ground Water Quality Results 16

3.9 Soil Quality Test Results 17

3.10 Treated Trade Effluent (after evaporator) Test Results 19

3.11 Sewage Characteristics Test Results 19

3.12 Boiler Stack Emission Results 20

3.13 Scrubber Stack Emission Results 21

Pag

e-ii

S. No. Description Page No.

3.14 Dust Collector Stack Emission Results 21

List of Figures

1 Figure-1: Chromium Recovery Unit Photograph 6

2 Figure-2: Graphical representation of air pollutant concentration versus NAAQS 13

3 Figure-3: Graphical depiction of air pollutant concentration versus permissible limits 15

4 Figure-4: Graphical representation of ambient noise level versus permissible limits 15

5 Figure-5: Graphical representation of work zone area noise level 16

6 Figure-6: Graphical representation of ground water characteristics 17

7 Figure-7: Graphical representation of sewage characteristics 20

8 Figure-8: Graphical representation of Boiler Emission characteristics 20

9 Figure-9: Graphical representation of Scrubber Emission characteristics 21

List of Annexure

1 Copy of CTO-Authorization 25

2 Month-wise detailed Production Data 34

3 Occupational Health Check Records 37

4 Surveillance Monitoring Test Reports 48

5 Copies of Form-10 (01.10.2016 to 31.03.2017) 72

of 2

Abbreviations

%: percentage

°C: degree Celsius

µg/m3: microgram per cubic meter

BIS: Bureau of Indian Standards

CPCB: Central Pollution Control Board

CO: Carbon Monoxide

Cr: Chromium

Cr+6: Hexavalent Chromium

Cu: Copper

dm2: Deci-meter Square

dB (A):Decibel in A scale

DG: Diesel Generator

EIA: Environment Impact Assessment

EMP: Environment Management Plan

Fe: Iron

g: gram

HSPCB: Haryana State Pollution Control Board

HWM: Hazardous Waste Management

IS: Indian Standards

INR: Indian Rupees

KVA: Kilo Volt Ampere

Leq: Noise Equivalent Level

M: Meter

m2: Square meter

m3: Cubic meter

m/s: meter per second

mg/L: milligram per liter

mg/Nm3: milligram per cubic meter at normal temperature & pressure condition

MPN: Most Probable Numbers

Nm3/Hr: cubic meter at normal temperature & pressure condition per hour

NABL: National Accreditation Board for Testing & Calibration Laboratory

NOC: No Objection Certificate

NTU: Nephelometric Turbidity Unit

HDPE: High Density Polyethylene

of 2

Ni: Nickel

NO2: Nitrogen Dioxide

NOx: Oxide of Nitrogen

NZ: Northern Zone

O&G: Oil & Grease

PM: Particulate Matters

RSPM: Respirable Suspended Particulate Matters

SGIPL: Sankei Giken India Private Limited

SPM: Suspended Particulate Matters

SO2: Sulfur Dioxide

TSS: Total Suspended Solids

USEPA: United States Environment Protection Agency

w/v: weight by volume

WHRB: Waste Heat Recovery Boiler

Project No. – 4-76/2004

Post EC Compliance Report

Period 01.10.2016 to 31.03.2017

Project: Electroplating unit by M/s Sankei Giken India Pvt. Ltd., Tehsil-Bawal, Distt.-Rewari, Haryana

Environmental clearance vide letter No. J-11011/97/2004-IA.II (I) dated 02nd December 2004

Prepared by M/s Eco Corporate, Gurgaon (www.ecocorporate.com)

Chapter 11

Introduction and Project Description 1.1 Introduction

Surveillance Monitoring is an exercise to characterize the environmental conditions

during operational phase with reference to Environment Management Plans devised

by Sankei Giken India Pvt. Ltd. during environment clearance. It also helps to

quantify and characterize wastes and pollution. Further, section 10 of EIA

Notification, 2006 issued by the Ministry of Environment, Forests & Climate Change;

specifies that such monitoring should be carried out once in every six months. The

notification also requires that project authorities should submit half yearly compliance

reports depicting status with respect to environmental clearance conditions. Such

reports should be submitted to the concerned Regional Offices of the Ministry of

Environment, Forests & Climate Change, on or before the 1st June and 1st

December, every year. This notification applies to all projects under the purview of

EIA Notifications, 1994 and 2006.

1.2 Project Description

1.2.1 Salient Features:

Sankei Giken India is a Japanese Multi-National Company. It has set up one unit in

the HSIIDC IMT (earlier named as Growth Center), Bawal in the district of Rewari in

Haryana State. The industrial unit manufactures automotive components such as

bumper, guard components, carrier components, lever assembly gear shift, paddle

components, brakes, cover components, mufflers, handle bars, sari guard, kick

starters, door sash etc., which involves electroplating and phosphating process.

1.2.2 Project Location:

The industrial project is situated in a notified industrial area in IMT, Bawal in Rewari

district of Haryana state. Geographical location of the unit could be approximately at

SGIPL Half Yearly EC Compliance Report for the Period 01.10.2016 - 31.03.2017 Page 1 of 79.

Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




Latitude: 28° 4' 60 N, Longitude: 76° 34' 60 E. The location is about 242meters

above the mean sea level1.

1.3 Present Status of the Project

The project is in operational phase with due consent under Water and Air Acts.

The unit has obtained Environmental Clearance from the Union Ministry of

Environment, Forests and Climate Change, Govt. of India vide their letter No. J-

11011/97/2004-IA.II(I) dated 02-12-2004. Prior to this, the unit was accorded with

NOC by the Haryana State Pollution Control Board vide letter bearing No.

HSPCB/NOC/2004/49 dated 26-04-2004.

The Unit started its commercial production in the financial year 2006-2007.

Subsequently, the unit has undertaken two expansions with the following approvals:

1. From the Ministry of Environment & Forest, Govt. of India vide their letter No.

4-76/2004-RO (NZ) dated 7th June 2007 issued by the Northern Regional

Office of the Ministry of Environment, Forests & Climate Change.

2. The Haryana State Pollution Control Board has granted their consent-to-

establish the stated expansion project vide letter No. HSPCB/2006/TAC-

C/101 dated 08/06/07.

3. The Haryana State Pollution Control Board has granted their consent-to-

establish the stated expansion project vide letter No. HSPCB/TAC/2011/6074

dated 22/11/11.

1.4 Legal Compliance Status (with respect to environment)

a) Validity of Consent-to-operate under the Act 6 of 1974 & subsequent

amendments: Consent No. HSPCB/Consent/: 2809516REWCTO2608883

Dated: 19/01/2016 granted by Haryana State Pollution Control Board

(HSPCB) for the period from 01/04/2016 to 30/09/2020 (copy enclosed as

Annexure-A1).

1 Source: http://rewari.nic.in/location.htm


http://rewari.nic.in/location.htm

Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




a) Validity of Consent-to-operate under the Act 14 of 1981 & subsequent

amendments: Consent No. HSPCB/Consent/:

2809516REWCTOHWM2608883 Dated: 19/01/2016 granted by Haryana

State Pollution Control Board (HSPCB) for the period from 01/04/2016 to

30/09/2020 (copy enclosed as Annexure-A1).

b) Validity of Authorization under Hazardous Waste (Management, Handling &

Transboundary Movements) Rules, 2008 & subsequent amendments:

Authorization No. HSPCB/Consent/: 2809516REWCTOHWM2608883

Dated: 19/01/2016 granted by Haryana State Pollution Control Board

(HSPCB) for the period from 01/04/2016 to 30/09/2020 (copy enclosed as

Annexure-A1).

c) Environmental Statement: Environmental Statement for the financial year

2015-16 in prescribed Form-V was submitted to HSPCB on 30th September,

2016, as per rules 14 of the Environment (Protection) Act, 1986.

Environmental Statement for the financial year 2016-17 shall be submitted in

prescribed Form-V on or before 30th September 2017.

d) Form-4: Annual returns regarding hazardous waste generation and disposal

for the period financial year 2016-17 shall be submitted in the prescribed

Form – 4 to HSPCB on due course before 30th June 2017.

1.5 Purpose of the Report

This report has been prepared to comply with the section 10 of the EIA Notification

2006 and for submission to Authorities concerned. This compliance report also helps

to verify:

Compliance with the conditions stipulated in the Environmental Clearance.

That the Project Management is implementing the environmental mitigation

measures and safeguards in true spirit as suggested in the approved

Environmental Management Plan (EMP).

Any non-conformity in the project with respect to the environmental implication of

the project.


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




Chapter 22

Half Yearly Status Report 2.1 Half Yearly Status Report (01.10.2016 to 31.03.2017)

This section of the report contains the following: -

a) Manufacturing processes

b) Production data

c) Financial Data

d) Environmental monitoring data

e) Types, quantity & characteristics of hazardous wastes generated, stored and

disposed

f) Greenbelt

g) Waste Minimization

h) Occupational Health Surveillance

i) Compliance with directions from Authorities

j) Environmental Management Activities & details of expenditure

2.2 Manufacturing Process: Manufacturing process involves buffing, grinding,

machining, welding, electroplating, phosphating and painting etc. The

manufacturing process has remains unchanged from that was reported in the

last six-monthly reports.

2.3 Products manufactured: Total production capacity from different parts of the

industrial unit is about 2.98 million pieces per annum. However, as

environmental clearance was granted for electroplating part only, under EIA

Notification, 1994; relevant month-wise production data is given under:

Table-2.1: Production Data2

S. No. Period Total Plated Area (dm2) Total Painted Area (dm2)

1 01.10.2016 to 31.03.2017

1962544.6 12471590.4

2 Month-wise production data given in Annexure – A2


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




2.4 Profit-Loss Statement:

Profit-loss statement for the year 2016-17, duly approved by the Chartered

Accountants, shall be submitted in due course of time. Date of financial

closure of the project is March 31, every year.

2.5 Hazardous Waste Generation Data:

Hazardous wastes are generated in SGIPL from electroplating process, paint

process, effluent treatment process and maintenance of DG sets. The various

categories of hazardous wastes generated in SGIPL would be 5.1, 12.5, 12.8,

12.9, 21.1, 21.2, 33.3, 34.1, 34.3, 34.4 & 36.1 (reference: Hazardous and

Other Wastes (Management and Transboundary Movement) Rules, 2016).

Monthly record, in prescribed format Form – 3, regarding hazardous waste

generation and storage is regularly maintained. Disposal records are

maintained in the specified format of Form 10. Annual returns in the specified

Form 4 is also being submitted to authorities concerned on or before 30th

June, every year.

Total hazardous wastes generated and disposed during 1st October 2016 and

31st March 2017 could be given as under:

Table-2.2: Month-wise Hazardous Waste Data

Details of Hazardous Wastes generated & disposal during 01.10.2016 – 31.03.2017

Period of Waste

Generation

Description of Hazardous

Waste

Quantity3 of Hazardous

Waste

Quantity of Disposal

Remarks (if any)

01.10.2016 To 31.03.2017

ETP Sludge 55.57 Ton 68.47 Ton Disposal figure also includes previously stored waste

Used Oil 0.82 Ton Nil Used oil is in safe intermittent store. It will be handed over to oil recycler / re-refiner / re-processor with due approvals and authorization.

2.6 Greenbelt:

SGIPL has developed and successfully maintained a greenbelt covering an

area of about 10500 m2. The details would be mentioned as under:

3 Quantity of ETP Sludge & Paint Sludge is given in Kg and quantity of used oil is given in liters


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




Table-2.3: Greenbelt Data

S. No.

Area Covered

No. of Plants

Species Expenditure between 01.10.2016 – 31.03.2017

a) 10500 m2 1250 Various native & local species such as Neem, Jamun etc.

₹701819

Besides, SGIPL has planted about 200 trees in nearby government schools.

2.7 Waste Minimization Measures:

Waste minimization is an integral part of our production process. The entire

electroplating process is automatic and in a closed loop. Chrome and nickel is

recovered from the source points with the help of chrome recovery units.

Besides, waste minimization at source;

treated wastewater generated from

electroplating process is recycled and

reused by more than 80%. SGIPL does

not discharge any wastewater after

treatment outside the factory. Some other

waste minimization measures could also

be mentioned as under: -

Rack and barrel system design Use of de-ionized water make up to increase solution life Providing adequate drip time Reduction in drag-out of process chemicals Rinse water System Design Consideration Counter current reactive rinse Recycling of wastewater Reuse of treated wastewater Plating chemical recovery Use cleaning bath for pH adjustment

2.8 Occupation Health Surveillance:

As a part of company policy SGIPL takes care of employees’ safety and

health aspects. All the employees are provided with safety equipments such

Fig.1: Chromium Recovery Unit


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




as shoes, goggles, mouth masks, apron-uniform and gloves. The unit has

provision of bath shower in the electroplating area that could be used in case

of any accidental spillage of acid or alkali materials on individuals. A fresh

health check up was conducted for all the employees working. All the

employees were found to be free from any kind of occupational diseases. The

copy of medical certificate is attached to this report as Annexure – A3.

2.9 Other Initiatives to conserve environment:

a) Operation of DG set closed:

SGIPL has availed 100% electricity utilization from power supplied by

Caparo Power (Bawal) Limited, thereby, operation of DG sets is no more

required. It is important to note that earlier SGIPL was operational on

electricity only generated by DG sets and one waste heat recovery boiler

(WHRB) was also installed.

b) Rainwater Harvesting in School:

SGIPL has entered in to an agreement with Govt. Primary School,

Jalalapuri, Bawal to install rainwater harvesting structures in the school

premises. This would compensate water withdrawal and cause positive

changes in water environment.

2.10 Expenditures on Environment Management Plans:

The industrial unit has spent Rs. 1007 Lakh towards non-recurring (Capital

Cost) and nearly Rs. 245 Lakh towards annual recurring cost.


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




Chapter 33

Environmental Surveillance Monitoring

3.1 Environmental Surveillance Monitoring Programme:

SGIPL undertakes environmental surveillance monitoring programme, once in

every six months, in respect of ambient air, ground water, soil and noise

environment. Environmental monitoring has been performed by NABL

Accredited and ISO 9001: 2015 certified environmental laboratory M/s

Ultratec Research & Analytik Labs, operating from 115, Daulatabad Road

Industrial Area, Sector – 104, Gurgaon in association with M/s Eco Corporate

(an ISO 9001: 2015 certified and environmental consulting firm), 115,

Daulatabad Road Industrial Area, Sector – 104, Gurgaon.

3.2 Objectives of Environmental Monitoring: The main objectives of environmental monitoring conducted in the project

would be described as follows:

a) Environmental monitoring and analysis has been conducted to assess

prevailing status of environment during operational phase

b) The monitoring and analysis data could be useful to determine,

performance of pollution control measures as advised by implementing

authorities and various works done to bring down the pollution level, or

installation of any new and additional control measures, if required.

c) Create a long time environmental data in respect of ambient air, ground

water, soil and noise environment.

d) The purpose of study is confined to this project and its surrounding

environment by evaluating the quality of its components such as quality

of water resources, ambient air, land and noise etc.

e) To comply with conditions of EIA clearance, section 10 of EIA

Notification, 2006 and also requirements of Environmental

Management Systems (ISO 14001) as well as OHSAS certification etc.


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




3.3 Details of samples and test parameters:

Table-3.1: Sample, Test Parameters and Quantity

S. No.

Description Parameters Quantity

1 Monitoring & Analysis of ambient air samples:

PM2.5,PM10, SO2, NOx, CO, O3 & Ni 3.00

2 Monitoring & Analysis of Work zone (process emission) air samples:

PM10, SO2, NOx, CO & Acid Mist (in plating zone only)

3.00

3 Ambient Noise Monitoring Leq Day & Night 1.00

Work zone Noise Monitoring Sound Pressure Level 8.00

4 Sampling & Testing of Ground water sample:

Colour, Odour, Turbidity, pH, Conductivity, Total Dissolved Solids, Chlorides as Cl-, Sulphates as SO4

-2, Total Alkalinity as CaCO3, Total Hardness as CaCO3, Calcium as Ca+2, Magnesium as Mg+2, Iron as Fe+2, Fluoride as F, Nitrite as NO2

-, Nitrate as NO3

-, COD, Boron as B, Sodium as Na, Potassium as K, Silica

as SiO2, Hexa‐valent Chromium

as Cr+6, Total Chromium as Cr, Nickel as Ni, Total Coliform and Faecal Coliform

2.00

5 Sampling & Testing of soil samples: pH, Conductivity, Texture, Moisture Contents, Water Holding Capacity, soluble Sulphates, Organic Matters, Exchangeable Calcium, Available Nitrogen, Available Phosphorous, Available Potassium, Boron, Hexa-valent, Chromium as Cr+6, Total Chromium as Cr and Nickel as Ni

2.00

6 Monitoring & Analysis of Boiler and Dust Collector Stack emission samples:

Stack Temperature (in °C), Stack Velocity (m/s), Rate of Emission (Nm3/Hr), Particulate Matter, and Carbon Dioxide as CO2

2.00

7 Monitoring & Analysis of Electroplating Stack emission samples:

Stack Temperature (in °C), Stack Velocity (m/s), Rate of Emission (Nm3/Hr), Particulate Matter & Acid Mist

2.00

8 Sampling & Testing of untreated Trade Effluent samples:

pH, TSS, Oil & Grease, Hexa‐valent

Chromium as Cr+6, Total Chromium as Cr, Nickel as Ni, Iron as Fe, Phosphates as P

3.00

Sampling & Testing of treated Trade Effluent samples:

pH, TSS, Oil & Grease, Trichloroethane, Trichloroethylene,

Hexa‐valent Chromium as Cr+6, Total

Chromium as Cr, Nickel as Ni, Iron as Fe, Phosphates as P, NH3-N, Sulphides as S-2, Sulphates as SO4

-2 and Total Metals

1.00

9 Sampling & Testing of untreated sewage sample:

pH, TSS, Oil & Grease, BOD3 at 27°C, and COD

1.00


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




Sampling & Testing of treated sewage sample:

pH, TSS, Oil & Grease, BOD3 at 27°C, COD, TDS, Chlorides as Cl-, Sulphates as SO4

-2, Boron as B and Sodium Absorption Ratio

1.00

10 Sampling & Testing of ETP Sludge: pH, Conductivity, Moisture Content, Ash Content, Oil & Grease, Hexa-valent Chromium as Cr+6, Total Chromium as Cr and Nickel as Ni

1.00

11 Sampling & Testing of STP Sludge: pH, Conductivity, C:N Ratio, Moisture Content, Particle size, Chromium, Total Organic Carbon, Total Nitrogen (as N), Total Phosphate (as P205), Total Potassium (as K20)

1.00

3.4 Methodology:

3.4.1 Ambient & Work Zone Air Quality Monitoring:

Ambient air quality was monitored at three locations inside the project premises

for parameters such as Particulate Matters of size less than 2.5 µm

(PM2.5),Particulate Matters of size less than 10 µm (PM10), Sulphur Dioxide (as

SO2), Nitrogen Dioxide (as NO2), Carbon Monoxide (as CO), Ozone (as O3),

Ammonia (as NH3), and Nickel (as Ni). The monitoring was conducted by

Respirbale Dust Sampler of Envirotech Make, Model APM 460 fitted with PM2.5

sampling attachment supplied by Ecotech Instruments, Greater Noida. The stated

monitoring for all parameters except CO was conducted on 24 hourly-basis. Grab

sample of ambient air was taken to monitor CO concentration, while O3 was

monitored on 1-hourly basis. Further, air quality was monitored inside the work

zone for parameters such as particulate matters of size less than 10 µm (PM10),

sulphur dioxide (as SO2), nitrogen dioxide (as NO2), carbon monoxide (as CO).

The test protocols would be noted in Table 3.2.

Table-3.2: Methods of Ambient Air Monitoring & Analysis

Description Methods of Measurement Standard Method No.

Guidelines for planning the sampling -- IS- 5182 (part 14)

Respirable Suspended Particulate Matters of size less than 2.5 µm (PM2.5)

Gravimetric UL/STM/A11

Respirable Suspended Particulate Matters of size less than 10 µm (PM10)

Gravimetric IS- 5182 (part 23)

Sulphur Dioxide as SO2 Improved West and Geake Method

IS- 5182 (part 2)

Nitrogen Dioxide as NO2 Jacob Hochheister Method IS- 5182 (part 6)

Carbon Monoxide as CO Gas Chromatographic IS- 5182 (part 10)

Ozone as O3 Colorimetric Measurement UL/STM/A/09 (2010)

Ammonia as NH3 Colorimetric Measurement UL/STM/A/04 (2010)

Nickel as Ni Colorimetric Measurement UL/STM/A/12 (2010)


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




3.4.2 Noise Level Monitoring:

Ambient and work place noise level monitoring was conducted by using a

calibrated Sound Level Meter of Envirotech make, Model No. SLM-100. The

instrument has a range of 30-130 dB. Noise level was monitored inside the project

at one location for day and night time, continuously to generate hourly data. Day

time was reckoned in between 6 AM to 10 PM while between 10 PM to 6 AM, it

was considered as night time4. The noise equivalent levels (Leq) were recorded at

one location and reported in the unit of dB (A). Sound Pressure Level (SPL) from

work zone areas were measured and reported in dB (A).

3.4.3 Water Quality Monitoring:

Two water samples were collected from the ground water source. Grab sampling

was carried out from the bore wells in accordance to IS: 3025 (Part 1). The sample

was collected in sterilized glass bottles wrapped with aluminium foils and stored

inside ice box. The sample was transported to the laboratory for further testing and

analysis. A list of methods for measurement of various parameters in water sample

is given in Table 3.3.

Table-3.3: Methods of Analysis of Water Sample

S. No. Parameter Unit Test Protocol

1 Colour Hazen IS 3025 (Pt-4)

2 Odour - IS 3025 (Pt-5)

3 Turbidity NTU IS 3025 (Pt-10)

4 pH Value at 25°C - IS 3025 (Pt-11)

5 Conductivity at 25°C µmho/cm IS 3025 (Pt-14)

6 Total Dissolved Solids mg/L IS 3025 (Pt-16)

7 Chlorides as Cl mg/L IS 3025 (Pt-32)

8 Sulfates as SO4 mg/L IS 3025 (Pt-24)

9 Total Alkalinity as CaCO3 mg/L IS 3025 (Pt-23)

10 Total Hardness as CaCO3 mg/L IS 3025 (Pt-21)

11 Calcium as Ca mg/L IS 3025 (Pt-40)

12 Magnesium as Mg mg/L 3500-Mg B. APHA

13 Iron as Fe mg/L IS 3025 (Pt-53)

14 Fluorides as F mg/L 4500-F- APHA

15 Nitrite as NO2- mg/L IS 3025 (Pt-34)

16 Nitrate as NO3- mg/L IS 3025 (Pt-34)

17 Chemical Oxygen Demand mg/L 5220 C. APHA

18 Boron as B mg/L IS 3025 (Pt-57)

4 Reference: Schedule – III of the Noise Pollution (Regulation and Control) Rules, 2000


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




19 Sodium as Na mg/L IS 3025 (Pt-45)

20 Potassium as K mg/L IS 3025 (Pt-45)

21 Silica as SiO2 mg/L IS 3025 (Pt-35)

22 Hexavalent Chromium as Cr+6 mg/L IS 3025 (Pt-52)

23 Total Chromium as Cr mg/L IS 3025 (Pt-52)

24 Nickel as Ni mg/L IS 3025 (Pt-54)

25 Total Coliform* MPN/100ml IS:1622

26 Faecal Coliform* Per 100 ml IS:1622

3.4.4 Soil Quality Monitoring:

Two soil samples were collected from the project site. Surface soil at a depth of

about 6″ was collected manually. The sample was analyzed with reference to the

standard methods prescribed in IS: 2720, IS: 14767, IS: 14765 and United States

Environment Protection Agency (USEPA). A list of methods of measurement of

various parameters in soil sample is given in Table 3.4.

Table-3.4: Methods of Analysis of Soil Sample

S. No. Parameter Unit Test Protocol

1 pH Value at 25°C - IS: 2720 Pt 26

2 Conductivity at 25°C µmhos/cm IS: 14767

3 Texture based soil Classification - UL.STM.S.07

4 Moisture Contents % IS: 2720 Pt 2

5 Water Holding Capacity % IS: 14765

6 Sulfate as SO4-2 ppm UL/SOP/EX/20

7 Organic Matters % IS: 2720 Pt 22

8 Exchangeable Calcium as Ca meq/100 g UL/SOP/EX/16

9 Available Nitrogen Kg/Hectare UL.STM.S.03

10 Available Phosphorous Kg/Hectare UL.STM.S.04

11 Available Potassium Kg/Hectare UL.STM.S.05

12 Boron as B ppm UL.STM.S.06

13 Hexa-valent Chromium as Cr+6 ppm USEPA 3060A

14 Total Chromium ppm USEPA 3060A

15 Nickel as Ni ppm USEPA 3060A

3.4.5 Stack Monitoring: Monitoring was carried out for emission from boiler stack, acid-alkali scrubbers stack

and dust collector. All the monitoring was performed in accordance to IS: 11255

series as well as Emission Regulations (Part – III) published by the Central Pollution

Control Board, Ministry of Environment, Forests & Climate Change, Govt. of India. A

list of methods of measurement of various parameters in stack monitoring is given in

Table 4.


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




Table-3.5: Methods of Analysis of Stack Monitoring

S. No. Parameter Methodology Method of Analysis

1 Particulate Matters IS 11255: Part – 1 Gravimetric

2 Carbon Dioxide (CO2) IS 13270 Orsat Apparatus

3 Acid Mist UL/STM/A/15 Titrimetric

Monitoring and analysis reports are given in Annexure – A4.

3.5 Results and Discussions:

3.5.1 Air Quality: 3.5.1.1 Ambient Air Quality: Test results of ambient air quality monitored between 23.12.2014 – 24.12.2014 in respect of PM2.5, PM10, SO2, NO2, CO, O3, NH3 and Ni are presented in Table 3.6.

Table-3.6: Ambient Air Quality Monitoring Results

S. No.

Location PM10 (µg/m3)

PM2.5 (µg/m3)

SO2 (µg/m3)

NO2 (µg/m3)

CO (mg/m3)

O3

(µg/m3)

NH3

(µg/m3)

Ni

(ng/m3)

1. Open Area Near Gate No. 2

89 50 16.7 30.3 1.72 66 164 <1

2. Near ETP 84 41 12.9 25.4 1.18 61 130 <1

3. Near SW Boundary (RWH Structure)

94 53 15.5 29.4 1.94 72 165 <1

All the parameters in ambient air quality were found to be within limits specified in NAAQS at all locations.


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




(Fig. 2: Graphical representation of air pollutant concentration versus NAAQS limits) 3.5.1.2 Work-zone Air Quality: Test results of work-zone air quality that was monitored on 12.04.2017 in respect of PM10, SO2, NO2, CO and Acid Mist has been presented in Table 3.7 and also given in graphical form in Figure - 3.

Table-3.7: Work-zone Air Quality Monitoring Results

S.

No. Parameters Units Welding

Area paint shop

area electroplating

section Permissible

levels5

1 Sulphur Dioxide as SO2 mg/m3 0.013 0.008 0.009 10

2 Nitrogen Dioxide as NO2

mg/m3 0.43 0.032 0.027 10

3 PM10 mg/m3 0.75 0.60 0.43 --

4 Carbon Monoxide as CO

mg/m3 2.88 1.26 2.03 440

5 Chromic Acid Mist mg/m3 -- -- 0.039 --

5 Schedule – II of The Factories Act, 1948 (Act No. 63 of 1948), as amended by the Factories (Amendment) Act, 1987 (Act

20 of 1987)


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




(Fig. 3: Graphical representation of air pollutant concentration versus permissible limits)

3.5.2 Noise Monitoring Results: 3.5.2.1 Ambient Noise Monitoring Results: The ambient noise equivalent level (Leq) during day time was recorded to be 72.9 dB (A). This value is within the prescribed limit of 75 dB (A), as prescribed in the Schedule-III of The Noise Pollution (Regulation and Control) Rules, 2000. The ambient noise equivalent level (Leq) during night time was recorded to be 43.5 dB (A). This value is also within the prescribed limit of 70 dB (A), as prescribed in the Schedule-III of The Noise Pollution (Regulation and Control) Rules, 2000.

(Fig. 4: Graphical representation of ambient noise level versus permissible limits) 3.5.2.2 Work-zone Noise Monitoring Results: Noise level was measured at 8 work-zone locations. It depicts that peak sound pressure level meets the required exposure limit of 140 dB(A), as specified in Model Rules of Factory Act, 1948. It also complies with the required exposure limit of 115 dB(A) and 8 hour exposure limit of 90 dB(A), as mentioned in publications from the Office of Joint Secretary (CP), Govt. of India, Ministry of Environment, Forests and Climate Change, New Delhi.


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




(Fig. 5: Graphical representation of work zone area noise level)

3.5.3 Ground Water Test Results: Keeping in view the significance of groundwater as an important source of industrial and domestic water in the locality, samples of ground water were collected from the project site for the assessment of impacts of the project on the groundwater quality. Grab samples from two bore wells were drawn, kept in a clean and dry container and preserved in ice box in the manner, as prescribed in IS 3025 (Part 1). The samples were transported to the laboratory for further testing and analysis. Test parameters were selected with due consideration to type of industry. Details of Groundwater Quality Monitoring are given in Table-3.8.

Table-3.8: Ground Water Quality Results S. No. Parameter Unit Groundwater1 Groundwater2 Test Protocol

1 Colour Hazen < 5 < 5 IS 3025 (Pt-4)

2 Odour - Agreeable Agreeable IS 3025 (Pt-5)

3 Turbidity NTU 1.4 2.1 IS 3025 (Pt-10)

4 pH Value at 25°C - 8.03 8.48 IS 3025 (Pt-11)

5 Conductivity at 25°C µmho/cm 6954 6927 IS 3025 (Pt-14)

6 Total Dissolved Solids mg/L 3945 3810 IS 3025 (Pt-16)

7 Chlorides as Cl mg/L 1787 1872 IS 3025 (Pt-32)

8 Sulfates as SO4 mg/L 298 301 IS 3025 (Pt-24)

9 Total Alkalinity as CaCO3 mg/L 967 1028 IS 3025 (Pt-23)

10 Total Hardness as CaCO3 mg/L 403 413 IS 3025 (Pt-21)

11 Calcium as Ca mg/L 305 331 IS 3025 (Pt-40)

12 Magnesium as Mg mg/L 50 49 3500-Mg B. APHA

13 Iron as Fe mg/L 0.88 1.24 IS 3025 (Pt-53)

14 Fluorides as F mg/L 1.95 2.22 4500-F- APHA

15 Nitrite as NO2- mg/L 0.26 0.22 IS 3025 (Pt-34)

16 Nitrate as NO3- mg/L 22.1 29.2 IS 3025 (Pt-34)


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




17 Chemical Oxygen Demand mg/L <20 <20 5220 C. APHA

18 Boron as B mg/L 0.32 IS 3025 (Pt-57)

19 Sodium as Na mg/L 1044 0.35 IS 3025 (Pt-45)

20 Potassium as K mg/L 168 1077 IS 3025 (Pt-45)

21 Silica as SiO2 mg/L 19.2 172 IS 3025 (Pt-35)

22 Hexavalent Chromium as Cr+6 mg/L 0.015 21.7 IS 3025 (Pt-52)

23 Total Chromium as Cr mg/L 0.252 0.012 IS 3025 (Pt-52)

24 Nickel as Ni mg/L 0.33 0.235 IS 3025 (Pt-54)

25 Total Coliform* MPN/100ml Absent Absent IS:1622

26 Faecal Coliform* Per 100 ml Absent Absent IS:1622

The water is not at all fit for human consumption. However, excessive values in most of the parameters such as TDS, Chloride, Sulphate, Ca, Mg etc. is due to natural ground water condition of the area. But, parameters like Total Chromium and Nickel fail to meet characteristics of drinking water due to impact of many industrial units operating in the surrounding areas.

(Fig. 6: Graphical representation of ground water characteristics) 3.5.4 Soil Test Results:

The physico-chemical characteristics of the soil, as obtained from the analysis of the soil sample, are presented in Table 3.9.

Table 3.9: Soil Quality Test Results

S. No. Parameter Unit 17181003S11 17181003S12 Test Protocol

1 pH Value at 25°C - 7.24 8.11 IS: 2720 Pt 26

2 Conductivity at 25°C µmhos/cm 262 233 IS: 14767

3 Texture based soil Classification* - Loamy Sand Sandy Loam UL.STM.S.07


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




4 Moisture Contents % 13.3 11.7 IS: 2720 Pt 2

5 Water Holding Capacity % 18.3 13.5 IS: 14765

6 Sulfate as SO4-2* ppm 26.9 25.2 UL/SOP/EX/20

7 Organic Matters % 1.3 0.85 IS: 2720 Pt 22

8 Exchangeable Calcium as Ca* meq/100 g 12.9 13.7 UL/SOP/EX/16

9 Available Nitrogen* Kg/Hectare 345 309 UL.STM.S.03

10 Available Phosphorous* Kg/Hectare 27.7 28.7 UL.STM.S.04

11 Available Potassium* Kg/Hectare 138 114 UL.STM.S.05

12 Boron as B* ppm 1.24 0.95 UL.STM.S.06

13 Hexa-valent Chromium as Cr+6* ppm <0.001 <0.001 USEPA 3060A

14 Total Chromium* ppm 0.88 0.59 USEPA 3060A

15 Nickel as Ni* ppm <0.001 <0.001 USEPA 3060A

Based on the physico-chemical characteristics, the soil sample could be described as follows:

1. The pH value was found to be in the range of 7.24 and 8.11, which exceeds the desired range (6.0–7.5) for horticultural purpose. This indicates the soil to be alkaline in nature6.

2. Electrical conductivity in the soil samples was recorded to be in the range of 262 and 233 µmhos/cm. The soil could be characterised salt free with negligible salinity effect7.

3. Organic matters in the samples were found to be 0.85 - 1.3%. Organic carbon concentration could be in the range of 0.49 – 0.76%. Thus, soil sample collected near admin block could be classified in to the “low fertility” category, while that from East direction near sludge drying bed could be classified in to the “high fertility” category.

4. Moisture content is adequate for the growth of plants and trees. 5. Considering the concentration of available nitrogen, available phosphorous

and available potassium and the general classification of soil – the soil quality could be characterized as good in soil fertility.

6. Boron concentration may be due to its contribution from watering of greenbelt by reusing treated wastewater from STP.

7. Both the soil samples are free from any contamination of Hexa-valent Chromium as Cr+6 and Nickel as Ni. However, a small quantity of Total Chromium was found to be present in the soil.

3.5.5 Effluent and Sewage Test Results:

3.5.5.1 Trade Effluent: Trade effluent samples were collected from three different streams as well as from the evaporator outlet. The test parameters selected for treated effluent collected from final outlet of the evaporator are as per Notification vide GSR No. 266(E) issued by the

Ministry of Environment, Forests & Climate Change, Govt. of India and test results

are given in table 3.10.

6 Table 14: Methods Manual, Soil Testing in India by Department of Agriculture & Cooperation, Ministry of Agriculture,

Government of India, New Delhi, January, 2011 7 Table 18: Methods Manual, Soil Testing in India by Department of Agriculture & Cooperation, Ministry of Agriculture,

Government of India, New Delhi, January, 2011


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




Table 3.10 Treated Trade Effluent (after evaporator) Test Results

S. No. Parameters Unit Results Standards Remarks

1 pH Value 25°C - 7.2 6.0-9.0 Within required limit

2 Total Suspended Solids mg/l <5 100 Within required limit

3 Oil & Grease mg/l <0.5 10 Within required limit

4 Trichloroethane mg/l <0.1 0.1 Within required limit

5 Trichloroethylene mg/l <0.1 0.1 Within required limit

6 Hexavalent Chrome as Cr+6 mg/l <0.03 0.1 Within required limit

7 Total Chrome as Cr mg/l <0.03 2 Within required limit

8 Nickel as Ni mg/l <0.03 3 Within required limit

9 Iron as Fe mg/l 0.04 - Within required limit

10 Phosphates as P mg/l 0.36 5 Within required limit

8 Ammoniacal Nitrogen* mg/l 6.6 50 Within required limit

11 Sulphate as SO4-2 mg/l 40 400 Within required limit

13 Sulphides as S-2* mg/l <1 2 Within required limit

14 Total Metal* mg/l 0.14 10 Within required limit

3.5.5.2 Sewage / Domestic Effluent: Treated and untreated sewage samples were collected from the STP and tested for parameters as per EIA Manual. Test results are given in table 3.11.

Table 3.11 Sewage Characteristics Test Results

S. No.

Parameters Units Untreated Sewage

Treated Sewage

Requirement Remark

1 pH at 27°C - 7.19 7.12 5.5-9.0 Within limit

2 Conductivity µmhos/cm - 1796 - Within limit 3 TSS mg/l 118 12 100 Within limit 4 BOD3 at 27°C mg/l 126 10 30 Within limit 5 COD mg/l 344 38 250 Within limit 6 Oil & Grease mg/l 11.2 <0.5 10 Within limit 7 TDS mg/l - 1084 2100^ Within limit 8 Chloride as Cl- mg/l - 496 500^ Within limit 9 Sulfate as SO4

-2 mg/l - 48 1000^ Within limit 10 Boron as B* mg/l - 0.32 2^ Within limit 11 SAR - - 62 600^ Within limit

Note:

1. (Requirement as in) Standards refer to General Standards for Discharge of Environmental Pollutants (Part-A): Effluents, as given in Schedule-VI, inserted by Rule 2(d) of Environment (Protection) Second Amendment Rules, 1993 notified by GSR 422(E) dated 19.05.1993 published in Gazette No. 174 dated 19.05.1993, applicable to outlet sample only

2. ^(Requirement as in) Desired Limits have been referred from “Manual on norms and

standards for environment clearance” published by the Ministry of Environment, Forests & Climate Change, Govt. of India.


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




(Fig. 7: Graphical representation of sewage characteristics)

3.5.6 Stack Emission Results: 3.5.6.1 Emission from Boiler:

Boiler stack emission results in respect of Particulate Matters at 12% CO2 are presented in Table 3.12.

Table-3.12: Boiler Stack Emission Results

S. No.

Location Unit Boiler 1 Boiler 2 Limit8

1. Particulate Matters mg/Nm3 72 111 1200

All the parameters are found to be within limits specified at S. No. 70, under the heading Boilers (Small) in Schedule-I: Standards for Emission or Discharge of Environmental Pollutants from various Industries, of The Environment (Protection) Rules, 1986.

(Fig. 8: Graphical representation of Boiler Emission characteristics)

8 The Environment (Protection) Rules, 1986, Schedule-I: Standards for Emission or Discharge of Environmental Pollutants

from various Industries, S. No. 70. Boilers (Small)


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




(Fig. 9: Graphical representation of Scrubber Emission characteristics)

3.5.6.2 Emission from Scrubber:

Boiler stack emission results in respect of Particulate Matters and Acid Mist as H2SO4 are presented in Table 3.13.

Table-3.13: Scrubber Stack Emission Results

S. No.

Location Unit Acid-Alkali Scrubber

Chrome Scrubber

Limit9

1. Particulate Matters mg/Nm3 < 10 < 10 150

2. Acid Mist as H2SO4 mg/Nm3 3.39 2.59 50

All the parameters are found to be within limits specified under the heading concentration based standards, General Emission Standard, Part-D in Schedule-VI, The Environment (Protection) Rules, 1986.

3.5.6.3 Emission from Dust Collector (Paint Shop):

Boiler stack emission result in respect of Particulate Matters has been presented in Table 3.14.

Table-3.14: Dust Collector Stack Emission Results

S. No. Location Unit Result Limit10

1. Particulate Matters mg/Nm3 140 150

9 The Environment (Protection) Rules, 1986, Schedule-VI: General Standards Part-D 10 The Environment (Protection) Rules, 1986, Schedule-VI: General Standards Part-D


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




The test parameter is within limit specified under the heading concentration based standards, General Emission Standard, Part-D in Schedule-VI, The Environment (Protection) Rules, 1986.


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




Chapter 44

Data Sheet11 1. Project Type: Industry

2. Name of Project: M/s Sankei Giken India Private Ltd.

3. Clearance Letter (s) / C.M. No. & dates J-11011/97/2004-IA.II(I) dated 02-12-2004

4. Location: a) District b) State c) Latitudes / Longitudes

Rewari Haryana 28° 4' 60 North/ 76° 34' 60 East (appx)

5. Address for Correspondence: M/s Sankei Giken India Private Ltd. Plot No. 84-93, Sector – 6, HSIIDC Growth Center, BAWAL – 123 501, Dist. Rewari 01284 – 264481, 264482 01284 – 264480

6. Salient Features: i) Project ii) Environment Management Plans

(a) Manufacturing of automotive

components involving electroplating, phosphating and paint shop activities. Project comprises of total 54000 SQM of land. Total built-up Area of the project would be 20272.13 SQM.

(b) Total Water requirement: Appx. 114.4 m3/day

(c) Total No. of Manpower: Appx. 800

Installation of Chromium recovery unit, ETP and STP for wastewater treatment, scrubber to treat air emission, adoption of Rainwater Harvesting, Environmental Compliance Monitoring, Acoustic Enclosures to DG sets, Solid Waste Management, Green Belt Development, Waste Minimization Measures, ISO 14001 certification

7. Break up of the Project Area

a) Submergence area: Forest & Non-forest

b) Others

NIL 5.4 Hectare (Land allotted by HSIIDC) in industrial estate

8. Break up of project affected population with enumeration of those losing houses / dwelling units only, agricultural land only, both dwelling units and agricultural

NONE

11 Format prescribed by Ministry of Environment, Forests & Climate Change, Regional Office (Northern

Region), Chandigarh


Project No. – 4-76/2004


Period 01.10.2016 to 31.03.2017




land and landless labourers / artisans. a) SC/ST/Adivasis b) Others

(Please indicate whether these figures are based on scientific and systematic survey carried out or only provisional figures. If a survey has been carried out, give details and year of survey)

9. Financial Details: a) Project cost as originally planned

and subsequent revised estimates and year of price reference

b) Allocations made for Environmental Management Plans

c) Benefit Cost Ratio / Internal Rate of Returns and year of assessment

d) Whether the ( c ) includes the cost of environmental management as shown in (b) above

e) Actual Expenditure incurred on project, so far

f) Actual Expenditure incurred on Environment Management Plans, so far

-

Approximately Rs. 1007 Lakh (non-recurring) and Rs. 250 Lakh recurring

Above 10%

Shall be submitted after the project becomes operational

Appx. ₹ 2,39,38,39,955 (including cost of

land, buildings, plant & m/c) as on 31.03.2015

Non-recurring Appx. ₹ 1050.5 Lakh (till

31.03.2017) Recurring Expenses during 01.10.20176 – 31.03.2017 Appx. ₹ 35.83 (a) Greenbelt ₹7.02 Lakh (b) ETP/STP ₹12.35 Lakh (c) APCM ₹1.80 Lakh (d) TSDF Charges ₹12.06 Lakh (e) RWH Maintenance ₹2.00 Lakh (f) Occupational Health: ₹0.60 Lakh

10. Forest Land requirement: a) The status of approval for diversion

of forest land for non-forestry use b) The status of clear felling c) The status of compensatory d) Comments on viability &

sustainability of compensatory afforestation program in the light of actual field experience so far.

a) No involvement of any forest land-

land allotted by HSIIDC b) Not Applicable c) Not Applicable d) Compensatory afforestation plan

would not be applicable.

11. The status of clear felling in non-forest areas (such as submergence area of reservoir, approach road) if any, with quantitative information

Not Applicable

12. Status of Construction: a) Date of Commencement b) Date of completion

December, 2004 June, 2005

13. Reasons for delay, if project is yet to start:

None


ANNEXURE – A1

Copies of CTO & Authorization


HARYANA STATE POLLUTION CONTROL BOARDC-11, SECTOR-6, PANCHKULA

Website – www.hspcb.gov.in E-Mail - [email protected]

Tele Fax No. – 0172-2577870-73

To.

M/s :SANKEI GIKEN INDIA PVT. LTD.

PLOT NO. 84-93, SECTOR-6, IMT, BAWAL 123501

REWARI

Subject: Grant of consent for emission of Air under section 21/22 of the Air (Prevention & Control of Pollution) Act, 1981, from 01/04/2016 to 30/09/2020

Please refer to your consent application received on dated 2015-12-30 in Regional Officer ,

Dharuhera on the subject cited above.

With reference to your above application for consent for the emission/ continuation of

emission of S.P.M. air pollutions into atmosphere under Air (Prevention & Control of Pollution) Act,

1981 hereinafter referred as the Act.

M/s SANKEI GIKEN INDIA PVT. LTD. are authorized by the Haryana State Pollution Control

Board to discharge their air pollution being emitted out of their factory premises in accordance with

the condition as mentioned below:-

No. HSPCB/Consent/ : 2809516REWCTOHWM2608883 Dated:19/01/2016

1. The applicants shall maintain good house keeping both within factory and in the premises. Allhose pipelines values, storage tanks etc. shall be leak proof. In plant allowable pollutants levels,if specified by State Board should be met strictly.

2. Two or more ducts with different nature of exhaust gases should neither be intermixed nor to bethrough a common chimney.

3. Adequate facilities should be provided for sampling viz sampling holes at specified locationsand dimension. The platform of specified size and strengthful arrangements electric connectionalso be provided.

4. The applicant/company shall comply with and carry out directive/orders issued by the Board inthis consent order at all subsequent times without negligence of his /its part. Theapplicant/company shall be liable for such legal action against him as per provision of thelaw/act in case of violation of any order/directives. Issued at any time and or non compliance ofthe terms and conditions of his consent order.

5. The disturbed condition in any of plant/plants of the factory which is likely to result in increasedemission or result in violation of emission standards shall be forthwith reported to this Boardunder intimation to the Member Secretary, Haryana State Pollution Control Board.

6. The toxic chemicals materials should be handled with due safety. The storage of toxicchemicals should be such that in case of emergency the chemicals could be transferred to otherempty tank automatically and which should be followed by an approved air pollution controlequipment designed for worst conditions.

7. A green belt (having sufficient tall and dense tree) around the factory should be provided.


8. All the processes using toxic chemical/harmful gases should be equipped with an emergencysiren system in working conditions for alarming the general public in case of untoward incident.

9. The applicant shall furnish to all visiting officer and/or the State Board, any informationregarding the construction/installation or operation of the establishment or emission controlsystem and such other particulars as may be pertinent to prevention and control of air pollution.The industry shall also maintain and make available inspection book to the officers of the Boardduring their visits.

10. The air pollution control equipment of such specification which shall keep the emissions withinthe emission standard as approved by the State Board from time to time shall be installed andoperated in the premises where the industry is carrying on/proposed to carry on its business.

11. The existing air pollution control equipment if required shall be alerted or replaced inaccordance with the direction of the Board.

12. All solid wastes arising in the factory premises shall be properly graded and disposed of by:-(i)In case of Land fill material, care should be taken to ensure that the material does not giverise to lechate which may percolate in ground water of carried away with storm run off.(ii)Composting in case of bio degradable materials.(iii)If the method of incineration is used for the disposal of solid waste the consent applicationshould be processed separately and it should be taken up which consent is granted.

13. The industry shall submit an undertaking to the effect that the above conditions shall becomplied with by them.

14. The applicant shall ensure that the emission of the air pollutants shall remain within emissionstandards as approved by the State Board from time to time.

15. The applicant shall make an application for grant of fresh consent at least 90 days before thedate of expiry of this consent.

16. Necessary fee as prescribed for obtaining renewal consent shall be paid by the applicantalongwith the consent application.

17. The applicant shall either:-a)Not later than 30 days from the date of consent order, certify in writing to the MemberSecretary that the applicant had installed or provided for alternate electric power sourcesufficient to operate all the facilities installed by the applicant to maintain compliance with theterms and conditions of the consent.b).Not later than 30 days from the date of this consent certify in writing to the MemberSecretary that upon the reduction loss or failure of one or more of the primary source of electricpower to any facilities installed by the application to maintain compliances with the term andconditions of this consent, the application shall proportionally reduce or otherwise controlproduction and/or all emissions in order to maintain compliance with terms and conditions ofthis consent.

18. There should not be any fugitive emission from the premises.

19. The liquid effluent arising out of the operation of the air pollution control equipment shall alsobe treated in a manner and to the standards stipulated in the consent granted under Water(Prevention & Control of Pollution) Act, 1974 by this Board.

20. If due to any technological improvement or otherwise this Board is of opinion that all or any ofthe conditions referred to above required variation (including the change of any controlequipment either in whole or in part) this Board shall after giving the applicant an opportunityof being heard vary all or such condition and there upon the applicant shall be bound to complywith the conditions so varied.

21. If the industry fails to adhere to any of the condition of this consent order the consent so grantedshall automatically lapse.

22. The unit shall obtain consent under Water (Prevention & Control of Pollution) Act, 1974 andauthorization under HWTM Rules,2008.


Regional Officer, HQ

23. (a) The industry shall discharge all the gases through a stack of minimum height.(b) The height of stack shall conform to the following criteria:(i)H = 14.Q^0.3 Where sulphur-dioxide is emitted.Q = Sulphur dioxide emission as Kg/hr.(ii)H = 74 Q^27 where particulate matter is emitted.Q = particulate matter emission as tonne/hr. If by using the formula given above the stackheight arrived is more than 9 m then this higher stack should be used.(iii)The minimum stack height should be 30 Mts.

24. Nothing in this consent shall be deemed to preclude the instruction of any legal action norrelieve the applicant form any responsibility, liabilities of penalties to which the applicant is ormay be subject.

25. The industry shall maintain the following record to the satisfaction of the Board. 1.The industries shall install separate energy meter and maintain log books for running of all airpollution control devices or pumps/motors used for running of the same. 2.Register showing the results of various tests conducted by industry for monitoring of stackemission and ambient air.

26. The industry shall provide adequate arrangement for fighting the accidental leakages, dischargeof any pollutants gas/liquids from the vessels, mechanical equipment etc. which are likely tocause environment pollution.

27. The consent being issued by the Board as above doesn’t imply that unit performance conformsto law as required.The consent is being issued provisionally only with a view to accommodatethe unit to provide it an opportunity to modify its operation immediately so as bring them inconformity with the law of the land.

28. The industry shall provide non-leachate storage facilities for proper disposal of Hazardouswastes.

29. The industry shall provide acoustic chambers on DG sets to control noise pollution and ensurenoise level within the permissible limit.

30. The industry shall submit on site/off site emergency plan, if required.

31. The industry shall submit A/R within 3 months in case of 17 categories and once in 6 months,other categories L & M and keep all the parameters within limit.

32. The industry shall comply the public liability insurance Rule, 1991 as amended to date.

33. The industry shall submit Environmental Audit report once in a year.

34. The industry shall comply noise pollution (Regulation and control) Rules, 2000.

35. The industry shall install ambient air station in case of 17 & other categories large & medium.

36. The industry shall obtain environmental clearance, if applicable as per MOEF notification.

37. The industry shall inform to HO/RO office immediately by FAX in case of failure of APCM.

38. In case of bye passing the emissions, the consent shall be deemed revoked.

39. The industry shall comply all the direction/Rules/Instructions as may be issued by theMOEF/CPCB/HSPCB from time to time.

Specific Conditions :

Other Conditions :

Unit will comply under the provisions of Water Act/Air Act/HWM Rules 2) Unit

will submit A/R under Water Act/Air Act for the financial year 2016-2017.

1.


For and be'half of chairman

Haryana State Pollution Control Board,

Panchkula.

---It is system generated certificate no signature is required---


HARYANA STATE POLLUTION CONTROL BOARDC-11, SECTOR-6, PANCHKULA

Website – www.hspcb.gov.in E-Mail - [email protected]

Tele Fax No. – 0172-2577870-73

ToM/s :SANKEI GIKEN INDIA PVT. LTD.

PLOT NO. 84-93, SECTOR-6, IMT, BAWAL 123501

REWARI

Subject: Grant of Consent to operate for discharge of effluent under section 25/26 of the Water(Prevention & Control of Pollution) Act, 1974, from 01/04/2016 - 30/09/2020

Please refer to your consent application received on dated 2015-12-30 in Regional Officer,

Dharuhera on the subject cited above.

With reference to your above application for consent for the discharge of domestic effluent

and trade effluent under Water (Prevention & Control of Pollution) Act, 1974 hereinafter referred as

the Act M/s SANKEI GIKEN INDIA PVT. LTD. is hereby authorized by the Haryana State

Pollution Control Board, to discharge their effluent arising out of their premises in accordance with

the terms and conditions as mentioned below:-

No. HSPCB/Consent/ : 2809516REWCTO2608883 Dated:19/01/2016

1. The daily quantity of domestic effluent from the factory shall not exceed 23.5 KLD

2. The daily quantity of the industrial effluent (Process, floor & equipment wash, cooling andbleed water) from the factory shall not exceed 21.25 KLD

3. The industry has been assessed for the purpose of Consent to operate fee with investmentcost (land, building, plant and machinery) of Rs. 23441.0 Lakh. In case the investment costvaries as per the annual report for the years duly audited by the Chartered Accountant,the difference of Consent to operate fee, if any, arises, the industry shall pay the sameamount within one month of the receipt of notice from the Board in this regard.

4. The consent to operate shall be valid for the period from 01/04/2016 - 30/09/2020

5. The industry shall ensure that various characteristics of the effluents remain within the tolerancelimits as specified in EPA Standard and as amended from time to time and at no time theconcentration of any characteristics should exceed these limits for discharge.

6. The industry would immediately submit the revised application to the Board in the event of anychange in the raw material in process, mode of treatment/discharge of effluent.In case of change of process at any stage during the consent period, the industry shall submitfresh consent application alongwith the consent to operate fee, if found due, which may be onany account and that shall be paid by the industry and the industry would immediately submitthe consent application to the Board in the event of any change during the year in the rawmaterial, quantity, quality of the effluent, mode of discharge, treatment facilities etc.

7. The officer/official of the Board shall reserve the right to access for the inspection of theindustry in connection with the various process and the treatment facilities. The consent tooperate is subject to review by the Board at any time.

8. The industry shall not discharge any altered quantity/quality of the trade/domestic effluentwithout prior permission of the Board.


Regional Officer, HQ

For and be'half of chairman

Haryana State Pollution Control Board,

Panchkula.


9. Permissible limits for any pollutants mentioned in the consent to operate order should notexceed the concentration permitted in the effluent by the Board.

10. The industry shall pay the balance fee, in case it is found due from the industry at any time lateron.

11. In case the industrial unit uses the Municipal/HUDA/Industrial Estate Sewerage system fordisposal of effluent for the final disposal they will submit the sewerage connection certificate.

12. If the industry fails to adhere to any of the conditions of this consent to operate order, theconsent to operate so granted shall automatically lapse.

13. The industry will plant minimum three varieties (Eucalyptus, Su Babul or any suitable variety)of trees in the vacant area.

14. The consent to operate under Air (Prevention & Control of Pollution) Act, 1981 should beobtained.

15. The industry shall obtain Authorization under Hazardous Waste (Management handling andtransbonding movement) Rules, 2008 as amended to date.

16. The industry shall install separate Energy Meter for ETP and also maintain log book for energyand chemical consumption.

17. The industry shall obtain permission from Irrigation Department for discharging effluent intoany drain/water bodies.

18. If the industry is closed temporarily at its own, they shall inform the Board and obtainpermission before restart of the unit.

19. The industry shall provide non-leachate storage facilities for storage of Hazardous Waste ordispose off same in the common facilities & will adhere to the norms laid down as per theamended notification under HWTM Rules, 2008

20. The industry shall submit A/R once in 3 months in case of 17 categories and other categories.The L&M shall submit A/R once in 6 months.

21. The industry shall comply the Public Liability Insurance Rules, 1991, as amended to date.

22. The industry shall submit Environmental Audit /Report once in a year.

23. The industry shall obtain Environmental Clearance, if applicable as per MOEF Notification.

24. The industry shall inform to HO/RO office immediately by FAX in case of failure of ETP.

25. In case of bye passing the effluent the consent to operate shall be deemed revoke.

26. The industry shall comply all the Directions/ Rules/Instructions issued from time to time by theBoard.


Other Conditions :

Unit will comply under the provisions of Water Act/Air Act/HWM Rules 2) Unit

will submit A/R under Water Act/Air Act for the financial year 2016-2017.

1.


HARAYANA STATE POLLUTION CONTROL BOARDC-11, SECTOR-6, PANCHKULA

Ph.01722577870-73 E-mail: hspcb.pkl@ sify.com

To M/s. SANKEI GIKEN INDIA PVT. LTD. PLOT NO. 84-93, SECTOR-6, IMT, BAWAL 123501Sub: Authorization for operating a facility for collection, reception, treatment, storage, transportation and disposal of hazardous wastes from 01/04/2016 to 30/09/2020 Please refer to your authorisation application dated 2015-12-30 received in theboard on the subject cited above.

No. HSPCB/Consent/ : 2809516REWCTOHWM2608883 Dated:19/01/2016

M/s SANKEI GIKEN INDIA PVT. LTD. situated at above address is hereby granted anauthorization to operate a facility for collection, reception, treatment, storage, Transportation anddisposal of hazardous wastes on the premises of the unit.The authorization shall be in force for aperiod as mentioned in the subject.

The authorization is subjected to the conditions stated below and such conditions as maybe specified in the rules for the time being in force under the Environment (protection) Act, 1986.

TERMS AND CONDITIONS OF AUTHORIZATION

1. The authorization shall comply with the provisions of the Environment (protection) Act, 1986and the rules made thereunder.

2. The authorization or its renewal shall be produced for inspection at the request of an officerauthorized by the State Pollution Control Board.

3. The person authorized shall not rent, lend, sell transfer or otherwise transport the hazardouswastes without obtaining prior permission of the State Pollution control Board.

4. An application for the renewal of an authorization shall be made as laid down in rule 5(6)(ii).

5. The unit should have the necessary facilities for collection, reception, treatment, Transport anddisposal of such wastes under the rule. In case of deadly toxic wastes such as Cyanide,Chromium, Nickel, Zinc, etc., the unit shall make arrangement for the pre-treatment beforedumping it in the disposal site so that the toxic element does not leach down to pollute theunderground water resources.

6. The collection, reception and transportation of hazardous waste shall be carried out by theauthorized person/personnel, fully trained for this purpose.

7. Any unauthorized change in personnel, equipment as working conditions as mentioned in theapplication by the person authorized shall constitute a breach of his authorization.

8. The unit shall ensure the proper usage of safety measures such as providing of gloves, gumboots, face masks, goggles etc to the workers engaged in the handling of hazardous waste.

9. The authorization so granted shall be cancelled or suspended by the Board if the unit fails tocomply with any condition of grant of authorization under these rules.

10. Used containers should be pre-cleaned by neutralizing and cleaning agents/solvents/chemicals.

11. The occupier shall not sell or transfer such waste on payment or without payment to anyunauthorized people who do not hold any authorization.

12. The unit shall not dispose any Hazardous waste at any other Public Place.

13. Unit will maintain its non-leachate pucca storage site properly.

14. The unit will comply with provisions of all Environmental laws including HWTM Rules etc.and comply with the directions issued by the Board from time to time.




Other Conditions :

Regional OfficerFor and On Be'half of the Chairman

Haryana State Pollution Control Board.Panchkula.


ANNEXURE – A2

Month-wise Detailed Production Data


YEAR:-

Sr.No Item Name Apr-16 May-16 Jun-16 Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16 Jan-17 Feb-17 Mar-17 TOTAL AREA/

PART

T.PLATED

AREA

1 GEAR SHIFT 30H20 PLATING 143 106 210 202 428 220 51 0 16 113 208 0 1697 2.2 3733

2 BRAKE PEDAL 30H20 PLATING 192 141 334 360 203 196 77 44 335 54 164 206 2306 4.2 9685

3 BRAKE PEDAL 05J30 PLATING 464 890 384 102 108 115 242 237 151 105 65 414 3277 3.6 11797

4 COVER 30H50 PLATING 10 524 93 37 101 221 0 9 28 25 0 59 1107 12.0 13284

5 COVER 07K30 PLATING 475 864 498 0 496 276 72 324 375 459 454 142 4435 13.5 59873

6 HPR 33G PLATING 6 6 24 0 0 0 10 0 0 0 0 0 46 12.0 552

7 HEAT GUARD 07K30 PLATED 0 0 229 420 600 238 305 0 120 240 119 280 2551 1.7 4337

8 COVER FR 34J41 PLATING 13200 5120 8204 6836 9294 11662 12544 9762 6936 10122 11751 12599 118030 4.5 531135

9 COVER RR 34J41 PLATING 6597 4189 6071 3436 3610 6691 5560 5539 3189 6323 7338 8066 66609 7.3 486912

10 COVER MUFF. KWFM PLATING 30 0 0 0 0 0 0 0 0 0 0 0 30 9.0 270

11 HANDLE BAR KSPJ PLATING 12138 15084 12089 14904 17978 21212 18873 12261 13578 24404 24126 543 187190 6.6 1235454

12 EXHAUST PIPE 5KA PLATING 346 0 0 180 90 0 0 0 0 0 0 10 626 7.2 4507

13 JOINT EXHAUST MGS PLATED COMMON 3169 0 0 0 0 5504 5204 2947 1629 3408 4056 8631 34548 1.5 51822

14 COLLAR MOUTH MGS PLATED COMMON 2496 0 0 0 111 6265 4961 3662 2310 2103 3093 6194 31195 0.5 15598

15 COLLAR MOUTH 30H 12286 4143 8178 7778 7484 12392 11385 11072 5625 8397 9898 11657 110295 0.5 55148

16 PARAMOUNT UNDER POLE 187 198 40 0 0 10 80 623 184 0 0 0 1322 8.3 10973

17 PARAMOUNT TOP PIPE ASSY 173 232 32 32 0 0 96 262 246 0 0 0 1073 6.0 6438

18 KWFMCOVER 0 0 0 19 30 0 40 20 0 0 0 0 109 9.0 981

19 05 J GEAR SHIFT 112 74 246 259 139 108 0 119 439 60 58 193 1807 2.2 3975

20 KWFA COVER 1 0 20 41 28 0 20 45 0 44 0 20 219 12.0 2628

21 KSP MUFF. COVER 151 76 147 50 202 136 112 151 75 147 157 1404 14.0 19656

22 KSP SHAREE GUARD 0 58 24 80 0 1 58 22 45 81 52 87 508 14.5 7366

23 KTEN MUFF. COVER 0 50 105 0 0 0 0 0 10 13145 16398 21423 51131 11.0 560396

24 k-55 cover b muff. 0 0 0 0 0 0 0 0 0 72 0 0 72 1.6 115

25 FOOT REST FR 0 0 0 0 0 0 0 0 0 36 0 0 36 1.5 54

26 KSPT HANDLE 0 0 0 0 0 0 0 0 0 9 0 13297 13306 6.6 87820

27 PIPE A 0 0 0 0 0 106 0 0 0 0 0 0 106 1.1 117

TOTAL AREA PLATED 3184624.2

PLATING SHOP PRODUCTION DETAILS 2016-2017


YEAR:-

Sr.No Model Item Name Apr-16 May-16 Jun-16 Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16 Jan-17 Feb-17 Mar-17 TOTAL AREA/

PART

T.PAINTED

AREA

1 05J Muffler Comp 371 461 111 300 4 278 115 118 5 5 0 117 1885 26.6 50141

2 07K Muffler Comp 335 154 111 0 0 0 0 293 0 0 0 0 893 25.0 22325

3 25J Muffler Comp 1049 21 0 0 10 64 0 60 0 0 0 0 1204 25.0 30100

4 34J Muffler Comp 11991 5447 8133 10800 8728 11967 12632 9373 6319 9125 10085 12055 116655 48.3 5634437

5 30H Muffler Comp 0 42 40 100 108 72 0 0 30 36 0 0 428 37.8 16178

6 30H Protector 0 100 100 100 0 124 0 0 0 0 0 0 424 0.5 212

7 30H Exh. Cover 0 118 49 100 0 102 0 0 35 54 0 0 458 2.8 1296

8 21C Rear Arm 6734 7228 5822 5760 7033 6767 7167 7305 5292 3353 0 0 62461 25.0 1561525

9 KTEM Cover 12292 16360 15800 18900 16888 21664 25193 13681 1725 7553 3489 0 153545 13.9 2128134

10 KTEM Muffler Comp 14646 16046 16056 18900 17961 21551 20267 11760 1444 20640 18066 21558 198895 32.8 6517789

11 KPPN Muffler Comp 0 269 339 400 341 1106 814 1174 400 40 646 0 5529 28.3 156692

12 KPPN Cover Comp 258 0 315 400 748 1497 1611 686 574 1332 1464 269 9154 18.0 164772

13 KWFG Muffler Comp 0 7 0 0 20 0 0 0 0 0 0 0 27 34.0 918

14 KWFG Cover Comp 0 0 35 0 0 0 0 0 0 0 0 0 35 10.8 378

15 KWFG Protector 0 0 0 0 0 0 0 0 0 0 0 0 0 0.8 0

16 K43 Muffler Comp 13632 10947 9971 2880 7973 9130 11062 11907 7991 10364 13610 2941 112408 34.2 3847726

17 K43 Cover Comp 18248 13718 12404 2880 10719 11347 15504 17194 12221 14894 12926 4608 146663 8.9 1311167

18 K43 Cover Tail 13877 11875 9433 2880 8452 8988 11627 12904 7994 10991 14228 5564 118813 6.3 750898

19 1CK Bracket-4 3312 2742 1554 1800 2319 2791 3126 2855 2074 2852 1901 1775 29101 3.9 113494

20 1CK Bracket-5 3161 2970 1512 1800 2420 2837 3295 2839 2143 3019 1885 1660 29541 5.4 159521

21 1CK Fender-4 3407 2272 1930 1520 2273 2875 3148 2319 1567 2413 1818 1310 26852 9.0 241668

22 1CK Fender-5 3348 2165 1553 1520 2239 2875 2704 2463 1737 2382 2036 1327 26349 8.4 221332

23 KSP Cover 13877 11875 12496 13200 16409 20194 20847 12451 11624 19573 22265 12232 187043 16.0 2992688

TOTAL AREA PAINTED 25923390.9

2016-2017PAINT SHOP PRODUCTION DETAILS


ANNEXURE – A3

Occupational Health Check Records


ANNEXURE – A4

Surveillance Monitoring Test Reports


ANNEXURE – A5

Copies of Form - 10


northern regional office ministry of environment, forests and...

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