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Using Integrated Sustainability Management Systems to Leverage Supply Chain Management & Environmental Performance Dave R. Meyer Founder/Principal ValueStream Performance Advisors Champagne Sports Resort, Central Drakensberg, KwaZulu-Natal, South Africa

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Page 1: Noshcon3

Using Integrated Sustainability Management

Systems to Leverage Supply Chain Management

& Environmental Performance

Dave R. Meyer Founder/Principal

ValueStream Performance Advisors

Champagne Sports Resort, Central Drakensberg,

KwaZulu-Natal, South Africa

Page 2: Noshcon3

ValueStream Performance Advisors

Helping companies maximize the value of

sustainability - improving environmental

performance, implement creative thinking,

realize corporate responsibility, and achieve

profitable growth.

– Sustainability Best Practices

– Integrated Management Systems

Planning/Development

– Sustainable Supply Chain

Alignment

– Environmental and Sustainability

Audits

– Product Stewardship/Life Cycle

Analysis

– Governance and Policy

Sustainability Consulting | Compliance | Finance | Development

Page 3: Noshcon3

Managing Resources in a Finite World

• 30% of Earth’s natural

resources have been

consumed in the past 30 years

• We over consume earths

resources by 30% per year

• Will need two additional earths

to support 6 plus billion people

Page 4: Noshcon3

Important Questions

# 1 – What position should we assume on “sustainability” ?

# 2 – What initial steps should we take?

TRENDS THAT CAN AFFECT YOUR

ORGANIZATION • Equity and capital markets increasingly screen

for sustainability risks and performance

• Customers are looking to “green supply chains”

• Multinationals are adopting a “strategic view” promoting innovation at all levels

• Risk, compliance and cost must still be managed to reduce impacts

Page 5: Noshcon3

THE ORBIT OF SUSTAINABILITY

Social and Ethical Economic and

Financial Health, Safety, and

Environmental

Financial

• Revenues

• Rates

• Reserves

Environmental

• Beyond compliance - ”green”

• Restorative to nature

• Cradle-to-grave management

Social

• Community values and

culture

• Civic pride

• Esthetics

Page 6: Noshcon3

It represents direct interactions between business, society and the environment to create the maximum benefits for all three elements.

• Progress is measured by performance under each element. Some examples:

1) Environment: preserving resources versus “once through” uses

2) Society: employment opportunities and quality of life

3) Financial: market share, profitability and growth

• The “Triple Bottom Line” indicates the “dynamic balance” between the three elements.

Sustainability

Equal levels of Performance

Triple Bottom Line

Environment Society Financial

SUSTAINABILITY IS AN IDEAL.

Page 7: Noshcon3

•Ignoring environmental impacts can create liabilities or resource depletion and lead to business loss

• Failing to understand social concerns may lead to loss of social license to operate

• Failing to be profitable may lead to bankruptcy and no environmental or social progress

Focus on profits only

Philanthropy is not business’ sole

function

“Over protection” drains the business

FOCUS ON ONE ELEMENT CREATES INSTABILITY

Page 8: Noshcon3

THE BUSINESS CASE FOR SUSTAINABILITY

• Increased Revenue / Market Share

• Reduced Operational Expenses

• Reduced Waste- Enhanced Environmental

Benefit

• Reduced Liability/Cost of Compliance

• Reduced Risk– Enhanced Financial Position

• Increased Employee Productivity

• Competitive Advantage

• Enhanced Recruitment & Retention of Best

Talent

Page 9: Noshcon3

HOW A COMPANY ADOPTS SUSTAINABILITY IS A

CRITICAL SUCCESS FACTOR

• Need to align the business mission and sustainability principles – How can sustainability improve the business?

– Where can we have the biggest impact?

• What does our current “triple bottom line” look like?

• Should we adopt an international standard, develop our own code of conduct or both?

Getting the most business value from

Sustainability requires strategy

Page 10: Noshcon3

SUSTAINABILITY-FOCUSED EHS

MANAGEMENT SYSTEMS DEFINED

A collection of EHS and organizational

best practices that increase long-term

business value manage your EHS

“footprint”, improve organizational

efficiency, recognize social values and

enhance sustained competitive

advantage.

Page 11: Noshcon3

Important Questions

# 1 – Is all this really relevant?

# 2 – Will it affect my company?

MAGIC PILLS OR FORMULAS?? …THINK AGAIN

• No single model for a “sustainable” organization

• There are no universal performance standards

– Emerging “standards” … codes of conduct and metric specific

– Examples: Global Reporting Initiative (GRI), World Business

Council on Sustainable Development

• Performance is typically “relative” to company baseline and sector

– Basic tenants of “code of conduct” must be followed

– Example: Climate Change performance is judged by GHG

emission reductions over time

Page 12: Noshcon3

FIVE STAGES OF ORGANIZATIONAL CONSCIOUSNESS

5. Purpose / Passion

-------------------------------

4. Integrated Strategy

3. Beyond Compliance

2. Compliance

1. Pre-Compliance

• Eco-efficiencies

• Regulatory Threat

• PR Crisis

• Passionate Founder / CEO

• Regulatory Pressure / Enforcement

• Business Opportunities – “Carrots”

• Risk Management – “Sticks”

Page 13: Noshcon3

Pollution Control &

Loss Prevention

Systems

Compliance Assurance

Systems

Emergency Response

System

Most organizations have some type

of environmental compliance

management system in place….

…the “Silo” Effect

“WE ALREADY HAVE AN ENVIRONMENTAL MANAGEMENT SYSTEM”

Page 14: Noshcon3

INTEGRATION BUILDS CONTINUITY

Page 15: Noshcon3

EHS AND SUSTAINABLITY PROGRAM DESIGN ALTERNATIVES

Model 4:

ISO Conformity,

Compliance Assurance,

Environmental Performance

Model 3:

ISO 14001/OHSAS Conformity

& Compliance Assurance

Model 1:

Regulatory Compliance

Model 2:

ISO 14001/OHSAS 18001

Conformity

Model 5:

ISO Conformity,

Compliance Assurance,

Environmental Performance,

Sustainability

How Does Your

EHS/SMS Program

Stack Up?

Page 16: Noshcon3

The Four

Walls

The SMS Fence

line

A B C

Activities

Review Legal and Other

Requirements

Aspects

(Routine/Non-Routine)

Legal Requirements

ID Significant

Impacts/Risks

Regulated

Scale &

Severity

Interested Party

Concerns

Probability &

Duration

Significant

Aspects/Hazards

Significant or Not

Significant

CORE OF THE SEMS

Neighbors

Suppliers

Environmental

Economic

Social

Exploration

Project Design

Mine Development

Extraction

Processing

Closure

Page 17: Noshcon3

CROSSWALK BETWEEN EMS &

SUSTAINABILITY

• Regulatory Compliance Assurance

• Waste Management & Minimization

• Air Emissions Management

• Chemical & Natural Resources Utilization

• Energy Utilization/Management

• Maintenance Optimization

• Water Conservation

• Governance & Management

• Stakeholder Engagement.

• Environmental Process Improvement

• Environmental Products/Services

• Local Economic Growth

• Community Development

• Human Resource Management & Development

EMS FEATURES SUSTAINABILITY FEATURES

Page 18: Noshcon3

ENVIRONMENTAL-FOCUSED

RESOURCE FLOW

INPUTS

•Water use

•Energy use

•Raw material use

•Vehicles use

•Chemicals

OUTPUTS

•Finished goods

•Emission to air

•Emission to water

•Noise generated

•Disposal to land

•Hazardous waste

•Abnormal situation

(e.g. start-up &

shut-down conditions)

•Emergency

conditions

•Leaks and spills

•Illness/injury

PROCESS

FLOW

(Activity,

Product

or

Service)

Page 19: Noshcon3

SUSTAINABILITY-FOCUSED

RESOURCE FLOW

INPUTS

•Investor Issues

•Employment

•Training/education

•Labor demographics

•Capital Investment

OUTPUTS

•Public Perception

•Return on Investment

•Staff Retention Rates

•Social Diversity

•Training

•Stock Value

•Community Based Metrics

CHANGE

(Activity,

Process)

Page 20: Noshcon3

ISO 14001/OHSAS 18001 BASED

OBJECTIVES/TARGETS TYPICALLY

CONSIDER: Significant

Environmental /OHS

Aspects/Hazards

Legal and

Other Requirements

Operational

Requirements

Views of

Interested Parties

Technology

Considerations

Financial

Considerations

Objectives

and

Targets

Business

Considerations

Integrated Sustainability

Management

System

Page 21: Noshcon3

Categorize

Objectives and

Targets

Develop Management Programs

“Project Plan”

CORE OF THE SEMS

Develop

Procedures and

Work Practices

l Tasks, Responsible

Parties, Time

Frames

l Operational

Controls

l Monitoring and

Measurement

EMP’s

Procedures

Work Prt.1 Work Prt.2 Work Prt.3

Objectives and Targets SEMS Programs

Procedures/Work

Practices

Control/

Maintain

(e.g., Regulatory

Compliance) Improvement

(e.g., Chemical

Reduction and

Maintenance

Planning)

Study

(e.g.,

Feasibility

Study)

Significant

Aspects

Page 22: Noshcon3

Mining Sector and Integrated

Management Systems

Page 23: Noshcon3

WHY SUSTAINABLE MINING??

• The status quo is not sustainable

• Our social license is at risk

• The bar keeps rising

– Mines must improve and account for performance,

both operational and social

– Mines must improve public opinion by taking action

collectively

Page 24: Noshcon3

GOT SUSTAINABLE ENVIRONMENTAL

MANAGEMENT?

• Mines

– ASARCO (Consent Order)

– Newmont (gold)

– Freeman United (coal)

– BHP (coal)

– Resolution Copper (copper)

– Kennecott (silver, copper)

– Freeport-McMoran (copper & gold)

– Unocal-Molycorp (Moly)

– U.S. Borax (borax)

– Doe Run (metals smelting)

• Aggregate/Cement – Boston Sand & Gravel

(Consent Decree)

– Aggregate Industries

– Hanson Aggregate

– CEMEX

– CPCC

– Holcim

– St. Lawrence

– Lucky Stone

Page 25: Noshcon3

MINING COMPANIES

MAKING A DIFFERENCE

Unocal Molycorp

Decreased fuel oil use by 12 %...$0.20 per ton savings in ore produced and reduced air emissions

Nearly $80,000/yr from maintenance improvements

U.S. Borax- Boron Operations

40% reduction in process water

30 % reduction in hazardous solid waste

Hanson Building Materials

Portable Rock Crusher units

Concrete/aggregate collection and reclaiming

Over 5 Million Tons of materials reused/recycled in 2002

Page 26: Noshcon3

BHP BILLITON

Page 27: Noshcon3

RIO TINTO

“Develop common tools through a

sustainable development leadership

panel and to encourage different parts of

the Group to apply these tools and the

concept of sustainable development

within their specific social,

environmental, economic and

governance circumstances, and to

implement the policy in a manner that is

consistent with local priorities in the

local context.”

Page 28: Noshcon3

NEWMONT MINING COMPANY

Five Star Integrated Management System (IMS)

Page 29: Noshcon3

• Implement and maintain ethical business practices and sound systems of corporate governance.

• Integrate sustainable development considerations within the corporate decision-making process.

• Uphold fundamental human rights and respect cultures, customs and values in dealings with employees and others who are affected by our activities.

• Implement risk management strategies based on valid data and sound science.

• Seek continual improvement of our health and safety performance.

• Seek continual improvement of our environmental performance.

• Contribute to conservation of biodiversity and integrated approaches to land use planning.

• Facilitate and encourage responsible product design, use, re-use, recycling and disposal of our products.

• Contribute to the social, economic and institutional development of the communities in which we operate.

• Implement effective and transparent engagement, communication and independently verified reporting arrangements with our stakeholders.

Page 30: Noshcon3

GLOBAL REPORTING INITIATIVE-

MINING AND MINERALS SECTOR

Page 31: Noshcon3

SHARED TRAITS…UNLOCKING VALUE

Position Through:

Optimizing the linkage between sustainability, environmental and business objectives

Creating a performance measurement system

that demonstrates bottom line results

Identifying marketplace trends that reward innovation toward sustainability Building assurance systems for compliance and credible public reporting

Page 32: Noshcon3

Putting Your Integrated Management

System to Work Through the Supply Chain

Page 33: Noshcon3

International Supply Chain Challenges

• Companies account for and report environmental impacts

• Supply chain tracking and measurement of multimodal transportation emissions

• Estimation of emission reduction impacts of new technologies and strategies

• All Market Driven…Now Sustainability and ISO 14001 is a key supply chain driver

Page 34: Noshcon3

Green Supply Chain Management (GSCM)

Defined

GSCM is ‘integrating environmental thinking into supply-chain

management, including product design, material sourcing and

selection, manufacturing processes, delivery of the final

product to the consumers as well as end-of-life management

of the product after its useful life’ (Srivastava, 2007)

Page 35: Noshcon3

Supply Chain Management (SCM)

Drivers

• Logistics, Procurement have become strategic

• Organizations outsourcing, forming partnerships, alliances

• Product environment becoming more complex

• Time based competition requires time compression

• Managing suppliers and customer relationships necessary

• Competition shifting from company vs. company to Supply Chain vs. Supply Chain

Page 36: Noshcon3

Historically, GSC management focused

on the upstream supply chain

Page 37: Noshcon3

Source- Diamond Management & Technology Consultants

ISO 14001 ,

OSHAS 18001

Foundation

Green Supply Chain Framework

Page 38: Noshcon3

News Flash

Thursday, April 15, 2010

“IBM said on Wednesday that it will require its 28,000 suppliers in more than 90 countries to install management systems to gather data on their energy use, greenhouse gas emissions and waste and recycling. Those companies must ask their subcontractors to do the same if their products or services end up as a significant part of IBM’s $40 billion global supply chain.”

“Our overall interest is to systemize environmental management and sustainability across our global supply chain so it helps our suppliers build their own capacity in a way that’s not only good for the environment but their business” - Wayne Balta, IBM VP of Corporate Environmental Affairs and Product Safety

38

Page 39: Noshcon3

Supply chain gets its

‘sustainability groove’ on Context

• Growing public concern- customer driven mandates/product preferences

• Increased Demand for Transparency

• Environmental mandates in regulations (restricted materials)

• Safe transport provisions

• Increasing availability of greener products and services

Supply Chain/Logistics professionals responding

• More environmental specs in contracts

• “Greener” specs for conventional products

• Use of eco-labels

• Looking at supplier environmental practices

Page 40: Noshcon3

The Green Procurement

Evolutionary Curve

Page 41: Noshcon3

The Issue of Conflict Minerals

Page 42: Noshcon3

Conflict Minerals Companies

Page 43: Noshcon3

Managing Conflict Free Mineral Life-Cycle

Source: KPMG LLP

Page 44: Noshcon3

Electronic Industry Citizenship Coalition (EICC) & Global

e-Sustainability Initiative (GeSI) Frameworks

• Targets the “pinch point” in the supply chain- the smelter:

• Business Process Review: Evaluate company policies and or codes of conduct relating to conflict minerals

• Material Analysis Review: – Conduct a complete material analysis to demonstrate that all

sources of materials procured by the smelting company are conflict-free;

– Evaluate whether source locations are consistent with known mining locations; and

– Establish whether material identified as “recycled” meets the definition of recycled materials.

Page 45: Noshcon3

OECD Due Diligence Framework to

Conflict Minerals Management

Strongly advocates for traceability and accounting systems for both upstream and downstream supply chain organizations:

– Step 1: Establish strong company management systems

– Step 2: Identify and assess risks in the supply chain

– Step 3: Design and implement a strategy to respond to identified risks

– Step 4: Carry out independent third-party audit of smelter/refiner’s due diligence practices

– Step 5: Report annually on supply chain due diligence

Page 46: Noshcon3

Supply Chain Practices

Prequalification of suppliers

• Require/encourage environmental criteria for approved suppliers

• Require/encourage suppliers to undertake independent environmental certification (ISO 14001)

Environmental requirements at the purchasing phase

• Build environmental criteria into supplier contract specs

• Incorporate 3BL staff on sourcing teams

Supply base environmental performance management

• Supplier environmental questionnaires

• Supplier environmental audits and assessments

Page 47: Noshcon3

More Supply Chain Practices

Build environmental considerations into product design w/ suppliers

• Design for environment (DFE) product innovation, life cycle analyses, clean tech

• Coordinate minimization of environmental impact in the extended supply chain

Cooperate w/ suppliers to manage end-of-pipe environmental issues

• Reduce packaging waste at the customer/supplier interface

• Reuse/recycle materials in cooperation with the supplier

• Launch reuse initiatives (including buy backs and leasing)

Reverse logistics

• Give supplier an incentive to reduce the customer’s environmental load

Page 48: Noshcon3

Some More Supply Chain Practices

Work with industry peers to standardize requirements

• Create internal procurement group to collaborate on environmental issues

• Standardize supplier questionnaires

Inform suppliers of corporate environmental concerns

• Issue statements of ISO 14001 EMS priorities to suppliers

• Draft and distribute comprehensive GSCM policy

Promote exchange of information and ideas

• Sponsor events to facilitate discussions between customers and suppliers on environmental issues

• Host training and mentoring programs.

Page 49: Noshcon3

Transportation Life Cycle Management

Page 50: Noshcon3

Prioritizing Shippers and Carriers

Page 51: Noshcon3

Distribution Management

Page 52: Noshcon3

ISO 14001 Inventory and Order

Management Strategies Supply Chain Strategies:

•Flow through distribution

• Inventory re-routing from

transload facilities

•Single sourcing of direct order

fulfillment

Business Benefits:

•Reduces warehouse labor cost

• Increases revenue

•Reduces transportation cost

Eco-Strategies:

•Reduces warehouse activities

required to distribute product

•Reduces space requirements

in warehouse

Eco-Benefits:

•Reduction of fuel/energy used

by fork trucks and delivery

vehicles

•Reduces CO₂ emissions

•Reduces energy consumption

by warehouse

Page 53: Noshcon3

Co-opetition Partners

• Producers, Customers, Consumers who drive

producer demand and determine product eco-footprint

• Shippers and Terminal Operators: who generate the

freight flows and provide the critical infrastructure for

product flow

• Logistic Service partners (3PLs): who can design

and implement optimized solutions and move the

freight

• Fourth Party Providers: who can facilitate

partnerships, referee blockages, find common ground

• Governments who can assure that legal and

regulatory arrangements are in place to support

seamless collaboration

Page 54: Noshcon3

Reciprocal Value Creation

Suppliers Supplier

Supplier Customer Customers Customer

Source: Adapted from GEMI, Forging New Links

Product Flow

Communication & Collaboration

Stakeholders Interests

Consumer

Value

Sustainability Value Chain

Page 55: Noshcon3

Supply Operations Customer

E S F E E

S S F

F

Value Chain: A series of linked steps organizations use to identify value opportunities. At each step in the value chain there is a sustainability value proposition or “filter”.

• E: Renewable Resources

• S: Local Sourcing

• F: Stable Cost Structure

• E: Carbon Footprint

• S: Community Outreach

• F: Lower Costs

• E: Low Impact Goods

• S: Responsible Brand

• F: Competitive Pricing

Value Mapping Identifies Reciprocal Value

Page 56: Noshcon3

Recent Study Results/Findings

• >75% of manufacturing executives had ISO 14001 certification or were in process in order to enhance their competitive supply chain position,

• ISO 14001 Companies are 40% more likely to assess their suppliers’ environmental performance; 50% more likely to require that their suppliers undertake specific environmental practices,

• Preference in market share is often given to suppliers that have attained ISO 14001-certification

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Page 57: Noshcon3

ISO 14001/OHSAS 18001 can be

a Supply Chain Enabler • Access key markets through ISO/OHSAS registration,

• Specialize and concentrate supply chain manufacturing efforts to manage environmental risk,

• Able to respond to “green economy” market drivers;

• Improve brand differentiation and customer loyalty,

• Respond and conform to ISO/OHSAS supply chain certification market drivers, and

• Improve product, process, and quality while sustaining global environment.

57

Page 58: Noshcon3

What ISO 14001 Certification Can Achieve:

• Identification and control of environmental impacts of suppliers activities, products or services,

• A systematic approach to supply chain environmental accountability,

• Supply chain continuous improvement in environmental performance,

• Reduced operating costs and improved quality performance in supply chain,

• Supply chain environmental sustainability communication process improvements,

• Competitive differentiation in your marketplace.

58

Page 59: Noshcon3

A Structured Approach to Tier-Based Supply

Chain Sustainability

59

Q1 Q2 Q3 Q4

Year 1 Commence supply chain

approach

Tier 1 notification

Finalize approach

Test approach on a small

number of existing Tier 1

suppliers

Year 2 Use experiences from

test suppliers to improve

approach/process

• Tier 1 Finalize roll out

• Tier 2 Notifications

Commencement for new

suppliers, engage using

sustainable approach

regardless of Tier

Tier 2 roll out

• Tier 2 Finalize roll out

• Tier 1 Assess

performance

Year 3 • Use experiences to

improve approach

• Tier 3 notifications

Tier 3 Rollout Assess the performance

of all suppliers engaged

under the sustainability

framework

Page 60: Noshcon3

An Orderly Methodology To Keep On Track

• Strengths

• Weaknesses

• Opportunities

• Threats/ obstacles

• Vision

• Goals

• Objectives

• Issues

• Initial strategies

• Critical success factors

• Tactics

• Refined strategies

• Refined vision

• Mission

Where are we today?

Where do we want

to be tomorrow?

How do we get there?

Supply Chain ISO 14001

Environmental Management

System Planning

Page 61: Noshcon3

Green Supply Chain Management

Summary

• Get started today, seek out high impact suppliers

and vendors- establish ISO 14001 mandates or

incentives

• Help suppliers find the low hanging fruit

• Look for the win-win and make the business

case

• Consider all aspects of your business & innovate

Page 62: Noshcon3

Steps to Sustainability

• Identify critical sustainability issues

• Select areas of focus- look outside the four walls

• Develop a compelling and clear vision of sustainability

• Develop and adopt goals and performance indicators for addressing critical sustainability issues

• Reflect sustainability in business processes and decisions

• Build a network of internal sustainability champions

• Strength relationships with key external sustainability partners

• Communicate Sustainability (corporate reports, websites, event sponsorships, publicity campaigns etc.)

Page 63: Noshcon3

General Design -Rules Of Thumb

• Any Environmental Management Program is only as good as what is designed into it

• Program Design is a Proactive, Integrated and Cross-Functional Process

• View the EMS Program as a Product

– deliver on budget, on time, be marketable (from a mission critical perspective)

– be useable

– constantly upgrade and nurture

Page 64: Noshcon3

Stakeholder

inventory

Assess

issues

Map the

impacts

Benchmark

current

state of TBL

Select

issues to

create

“new TBL”

Select

metrics &

objectives

Drive

change

Performance

assessment

Dimensions

• Social

•Environment

• Financial

• Other ?

Inventory

•customers

• community

• suppliers

• financial

Mapping

• Value Chain

• Alignment

• KPIs

• Other

“Standards”

• GRI

• GEMI

• DJSI

• Benchmark

KPIs

• Energy

• Work-force

diversity

• ROI

TYPICAL SEMS STRATEGY AND

PROGRAM DEVELOPMENT

Critical

Foundation

Strategy for

Change

Resources and Tools Why change?

Relevant?

Where does change make sense?

How do we “rate”?

Page 65: Noshcon3

Customer Visioning

Assess Issues

Map impacts

Select issues to create “new TTL”

Benchmark current state of TBL

Select Metrics & Objectives

Drive Change

Performance Assessment

Sustainability Strategy & Program Development

TTL= Triple Top Line

Critical

Foundation

Strategy for

Change

Actions for

Change Continual

Improvement

Page 66: Noshcon3

Sound Implementation Approach Yields Tangible Results

EMS Strategy Execute

Design & Pilot Implement

Evolve

Change Management

• Mgt. Participation • Cultural Alignment • Acceptance

Page 67: Noshcon3

Out of CHAOS, ORDER

Page 68: Noshcon3

Thank you

Dave R. Meyer

ValueStream Performance Advisors

+1-858-212-2020

[email protected]

http://www.linkedin.com/in/drmeyer

www.valuestream2009.wordpress.com

Twitter: @DRMeyer1