odu amc – advanced military connector
TRANSCRIPT
UntitledAlways Ready, Even Under the Most Difficult
Conditions!
Page 2
Since its founding in 1942, ODU has developed and manufac- tured reliable connector systems for the military and defence sectors. These high-quality, innovative products are produced for the global market. ODU connectors are involved in many differ- ent sectors of the defence and military market e.g. soldier communication systems, various „Soldier of the future” pro- grammes, night vision systems, radio systems, radar systems, sonar systems for nuclear and non-nuclear submarines, weapon systems, portable navigation systems, launcher/rockets, aviation, battleships, armoured vehicles etc.
ODU has all necessary technologies under one roof, so we can respond to our customers requests flexibly and quickly. Design and Development, Tool Manufacture, Injection, Stamping, Turning, Electro Plating, Fully automatic assembly as well as cable assembly are all housed in our facility in Mühldorf a. Inn, Germany.
ODU connectors are certified to: ISO 9001, ISO 13485 : 2003 + AC : 2007, ISO/TS 16949, ISO 14001:2009 and furthermore VDE, UL, CSA, VG, MIL.
ODU Connectors – Only the Best Solutions Keep Your Equipment Running
That speaks for ODU – Worldwide operated, middle-sized company – Financially and fundamentally independent – Long-term customer relations – Innovative development
Page 3
The next generation: ODU AMC – Advanced Military Connector.
Features ODU AMC series: – Push-Pull locking or Break-Away function – Lightweight, small and easy handling – Operating temperatur range from –51° C to +125° C – Optimized mechanical keying – Colour keying – Easy-Clean version with spring loaded contacts – Extremely rugged and solid – Individual contact configuration: signals, low/high voltage transmission, coax/triax, fiber optic, compressed air and fluids inserts are possible in one connector – System solution inclusive cable assembly and overmolding – Useable under the most hostile conditions – Easy handling and blind mateable – Excellent shielding features – Watertight protection class IP 68 – Excellent data transmission – Lifetime of ≥ 5,000 mating cycles.
ODU AMC – Advanced Military Connector
Page 4
ODU is involved in soldier modernisation programmes – world- wide. In this field connectors must fulfil a number of rigorous criteria including ease-of-use and reliability under the most extreme conditions, ODU connectors meet and often exceed these by providing a reliable connection even in the toughest of situations.
If you are looking for an innovative, robust, secure and reliable connector solution in the military/defence area – ODU is your partner!
To meet all future requirements ODU has developed a complete- ly new and innovative product series: ODU AMC.
These Advanced Military Connectors are a connector series for soldier modernisation programmes and military/defence applica- tions where high quality and reliable connectors are needed.
ODU AMC – A Connection You Can Count On
Page 5
Advantages for customers – Water and dust protection (IP 68) – High/low temperature – EMC shielding – Excellent performance under vibration – Excellent humidity resistance – Suitable for all climates – Mechanical shock – Corrosion resistance – Cable clamp efficiency
GPS antenna
– Good shielding
ODU AMC – Naturally Team-Minded
ODU AMC is not just one connector – it’s a connector series that connects soldiers in every situation. ODU AMCs build smaller and lighter connections than other known products on the markets.
010 positions
116 positions
1,519 positions
226 positions
337 positions
4,555 positions
Size
Page 7
Size 0
Size 1
Size 1,5
Size 2
Receptacle type G8 Receptacle type GK In-line receptacle Plugs with Break-Away function
Break-Away function Safety in a hurry. Receptacle, plug and in-line receptacle available.
Secure Push-Pull locking No unintended disconnection possible. Receptacle, plug and in-line receptacle available.
Page 8
Standard version Push-Pull and Break-Away versions are interoperable with the same receptacle and in-line receptacle.
Cable-to-cable connection available.
So in fact: Receptacles, plugs and in-line receptacles are therefore always compatible for mating no matter if Push-Pull or Break- Away function. Change of cable sets is possible without change of receptacles.
Page 9
Intermateable with receptacle and in-line receptacle.
Easy-Clean version – fast and easy cleaning of the connection in the field.
Size 0: 7 positions Size 1: 10/16 positions Size 1,5: 19 positions All solder termination.
The contacts within the Easy-Clean version are patented spring loaded contacts made by a company of Switzerland.
Advantages for customers – Break-Away function – Lightweight, small and easy to handle – Up to 5,000 mating cycles, dependent on the specific application – Operating temperature range from –51° C to +125° C – Protection class IP 68
Receptacle
Page 10
ODU AMC keying options ODU AMC create a rugged and also very safe connection. It’s impossible to mate the connector the wrong way.
For this purpose we have 4 keying options (mechanical and colour). The colour is not seen when mated.
Soft sealing caps for plugs and receptacles
– Easy to install – Silent operation.
Keying A light brown Keying B
red Keying C blue Keying D
green
ODU AMC Trust is Good, Control is Better
Advantages for customers – Wrong mating is impossible – Can be mated blind – Colour keying not seen when mated – Accessories available
0.1 1 10 100 1000 10.000
50
60
70
80
ODU AMC Specialists in EMC Shielding
Communications demand 360° EMC protection. It is vital that no outside influences can disrupt communication between the soldiers and the control centre. The ODU AMC series naturally have the right solution here, as well. All versions have been designed with 360° shielding.
Connection between plug inner housing and receptacle by use of a circular EMI ring.
Connection between crimp adapter and inner housing by use of contact fingers and thread.
Option: “Band It” instead of crimp.
Example Size 1 ODU AMC Screen 360° banded
Frequency [MHz]
Sc re
en in
dB ]
Crimp connection between cable and crimp adapter by use of a crimp sleeve.
Page 12
Highspeed Connections for Soldier Systems Innovative Solutions for Your Intelligent Products
A range of different connector inserts for safe and highspeed data transmission are available.
– Size 2: 12 way (testing) USB + Ethernet in the same connector at the same time! – Size 0 + 1: 4 way Ethernet 100 MBit/s – Size 1 + 1.5: 8 way Ethernet 1 GBit/s – Size 2: 8 way Ethernet 10 GBit/s – Size 0: 4 way USB 2.0
Airborne Voice/Data
0,00
-0,05
-0,10
-0,15
-0,20
-0,25
-0,30
-0,35
limit pair 1 pair 2 pair 3 pair 4
Insertion Loss Example: ODU AMC, size 1,5, 8 positions for Gigabit-Ethernet
PSNEXT Frequency [MHz]
ODU AMC special features
Very short version for helmet- connection, 90° cable tension possible – low profile
50 Ý coax-insert
Version for “hot-plugging”
Page 14
Don’t buy just the connector – ODU supplies you with the ODU AMC series as a complete solution including cable assembly and over-moulding. Cable assembly is a very complex subject. It requires equal measures of expertise in the areas of connectors, cable and assembly. ODU meets all these requirements fully.
We handle everything for you – consultation, problem analysis, project planning, development, prototype construction with first sample test report, assembly, technical documentation – in short, all the jobs involved in creating a complete solution – you get everything from one source, with no intermediary suppliers.
Connectors can be over-moulded straight and at right-angles…
… or assembled with a heat shrink tube.
ODU, the System Supplier Everything from One Source
Page 15
ODU Connector Systems Experience for the Future
Advantages for customers – Modern manufacturing facilities in Mühldorf (Germany), Shanghai (China), Sibiu (Romania) and Camarillo (USA) – Reliability thanks to our company-wide quality strategy – Products with durability and functional reliability – Production to UL (file: E333666) possible – Inspections, such as crimp force monitoring, during production
ODU Worldwide
Phone: +49 8631 6156-0 Fax: +49 8631 6156-49 E-Mail: [email protected]
ODU France
Page 2
Since its founding in 1942, ODU has developed and manufac- tured reliable connector systems for the military and defence sectors. These high-quality, innovative products are produced for the global market. ODU connectors are involved in many differ- ent sectors of the defence and military market e.g. soldier communication systems, various „Soldier of the future” pro- grammes, night vision systems, radio systems, radar systems, sonar systems for nuclear and non-nuclear submarines, weapon systems, portable navigation systems, launcher/rockets, aviation, battleships, armoured vehicles etc.
ODU has all necessary technologies under one roof, so we can respond to our customers requests flexibly and quickly. Design and Development, Tool Manufacture, Injection, Stamping, Turning, Electro Plating, Fully automatic assembly as well as cable assembly are all housed in our facility in Mühldorf a. Inn, Germany.
ODU connectors are certified to: ISO 9001, ISO 13485 : 2003 + AC : 2007, ISO/TS 16949, ISO 14001:2009 and furthermore VDE, UL, CSA, VG, MIL.
ODU Connectors – Only the Best Solutions Keep Your Equipment Running
That speaks for ODU – Worldwide operated, middle-sized company – Financially and fundamentally independent – Long-term customer relations – Innovative development
Page 3
The next generation: ODU AMC – Advanced Military Connector.
Features ODU AMC series: – Push-Pull locking or Break-Away function – Lightweight, small and easy handling – Operating temperatur range from –51° C to +125° C – Optimized mechanical keying – Colour keying – Easy-Clean version with spring loaded contacts – Extremely rugged and solid – Individual contact configuration: signals, low/high voltage transmission, coax/triax, fiber optic, compressed air and fluids inserts are possible in one connector – System solution inclusive cable assembly and overmolding – Useable under the most hostile conditions – Easy handling and blind mateable – Excellent shielding features – Watertight protection class IP 68 – Excellent data transmission – Lifetime of ≥ 5,000 mating cycles.
ODU AMC – Advanced Military Connector
Page 4
ODU is involved in soldier modernisation programmes – world- wide. In this field connectors must fulfil a number of rigorous criteria including ease-of-use and reliability under the most extreme conditions, ODU connectors meet and often exceed these by providing a reliable connection even in the toughest of situations.
If you are looking for an innovative, robust, secure and reliable connector solution in the military/defence area – ODU is your partner!
To meet all future requirements ODU has developed a complete- ly new and innovative product series: ODU AMC.
These Advanced Military Connectors are a connector series for soldier modernisation programmes and military/defence applica- tions where high quality and reliable connectors are needed.
ODU AMC – A Connection You Can Count On
Page 5
Advantages for customers – Water and dust protection (IP 68) – High/low temperature – EMC shielding – Excellent performance under vibration – Excellent humidity resistance – Suitable for all climates – Mechanical shock – Corrosion resistance – Cable clamp efficiency
GPS antenna
– Good shielding
ODU AMC – Naturally Team-Minded
ODU AMC is not just one connector – it’s a connector series that connects soldiers in every situation. ODU AMCs build smaller and lighter connections than other known products on the markets.
010 positions
116 positions
1,519 positions
226 positions
337 positions
4,555 positions
Size
Page 7
Size 0
Size 1
Size 1,5
Size 2
Receptacle type G8 Receptacle type GK In-line receptacle Plugs with Break-Away function
Break-Away function Safety in a hurry. Receptacle, plug and in-line receptacle available.
Secure Push-Pull locking No unintended disconnection possible. Receptacle, plug and in-line receptacle available.
Page 8
Standard version Push-Pull and Break-Away versions are interoperable with the same receptacle and in-line receptacle.
Cable-to-cable connection available.
So in fact: Receptacles, plugs and in-line receptacles are therefore always compatible for mating no matter if Push-Pull or Break- Away function. Change of cable sets is possible without change of receptacles.
Page 9
Intermateable with receptacle and in-line receptacle.
Easy-Clean version – fast and easy cleaning of the connection in the field.
Size 0: 7 positions Size 1: 10/16 positions Size 1,5: 19 positions All solder termination.
The contacts within the Easy-Clean version are patented spring loaded contacts made by a company of Switzerland.
Advantages for customers – Break-Away function – Lightweight, small and easy to handle – Up to 5,000 mating cycles, dependent on the specific application – Operating temperature range from –51° C to +125° C – Protection class IP 68
Receptacle
Page 10
ODU AMC keying options ODU AMC create a rugged and also very safe connection. It’s impossible to mate the connector the wrong way.
For this purpose we have 4 keying options (mechanical and colour). The colour is not seen when mated.
Soft sealing caps for plugs and receptacles
– Easy to install – Silent operation.
Keying A light brown Keying B
red Keying C blue Keying D
green
ODU AMC Trust is Good, Control is Better
Advantages for customers – Wrong mating is impossible – Can be mated blind – Colour keying not seen when mated – Accessories available
0.1 1 10 100 1000 10.000
50
60
70
80
ODU AMC Specialists in EMC Shielding
Communications demand 360° EMC protection. It is vital that no outside influences can disrupt communication between the soldiers and the control centre. The ODU AMC series naturally have the right solution here, as well. All versions have been designed with 360° shielding.
Connection between plug inner housing and receptacle by use of a circular EMI ring.
Connection between crimp adapter and inner housing by use of contact fingers and thread.
Option: “Band It” instead of crimp.
Example Size 1 ODU AMC Screen 360° banded
Frequency [MHz]
Sc re
en in
dB ]
Crimp connection between cable and crimp adapter by use of a crimp sleeve.
Page 12
Highspeed Connections for Soldier Systems Innovative Solutions for Your Intelligent Products
A range of different connector inserts for safe and highspeed data transmission are available.
– Size 2: 12 way (testing) USB + Ethernet in the same connector at the same time! – Size 0 + 1: 4 way Ethernet 100 MBit/s – Size 1 + 1.5: 8 way Ethernet 1 GBit/s – Size 2: 8 way Ethernet 10 GBit/s – Size 0: 4 way USB 2.0
Airborne Voice/Data
0,00
-0,05
-0,10
-0,15
-0,20
-0,25
-0,30
-0,35
limit pair 1 pair 2 pair 3 pair 4
Insertion Loss Example: ODU AMC, size 1,5, 8 positions for Gigabit-Ethernet
PSNEXT Frequency [MHz]
ODU AMC special features
Very short version for helmet- connection, 90° cable tension possible – low profile
50 Ý coax-insert
Version for “hot-plugging”
Page 14
Don’t buy just the connector – ODU supplies you with the ODU AMC series as a complete solution including cable assembly and over-moulding. Cable assembly is a very complex subject. It requires equal measures of expertise in the areas of connectors, cable and assembly. ODU meets all these requirements fully.
We handle everything for you – consultation, problem analysis, project planning, development, prototype construction with first sample test report, assembly, technical documentation – in short, all the jobs involved in creating a complete solution – you get everything from one source, with no intermediary suppliers.
Connectors can be over-moulded straight and at right-angles…
… or assembled with a heat shrink tube.
ODU, the System Supplier Everything from One Source
Page 15
ODU Connector Systems Experience for the Future
Advantages for customers – Modern manufacturing facilities in Mühldorf (Germany), Shanghai (China), Sibiu (Romania) and Camarillo (USA) – Reliability thanks to our company-wide quality strategy – Products with durability and functional reliability – Production to UL (file: E333666) possible – Inspections, such as crimp force monitoring, during production
ODU Worldwide
Phone: +49 8631 6156-0 Fax: +49 8631 6156-49 E-Mail: [email protected]
ODU France