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PRE FEASIBILITY REPORT

For

PROPOSED EXPANSION OF WAX PRODUCTS IN

EXISTING UNIT

OF

M/s. WAXOILS PVT. LTD. PLOT NO. 13, 14, 15, 20, 21 & 22, BHARUCH IND CO. OP.

ESTATE, BHOLAV, TAL. & DIST.– BHARUCH- 392 002 (GUJ.)

2

CONTENTS

Sr. No. Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 9

3. Project Description 10

4. Site Analysis 15

5. Planning Brief 17

6. Proposed Infrastructure 18

7. Rehabilitation and resettlement (R & R) Plan 19

8. Project Schedule & Cost Estimates 20

9. Analysis of Proposal (Final Recommendations) 20

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1.0 EXECUTIVE SUMMARY

1.1 Company Profile

M/s. Waxoils Pvt. Ltd. proposes to expand manufacturing of Wax Products at Plot No. 13, 14,

15, 20, 21 & 22, Bharuch Ind. Co-Op. Estate, Bholav, Tal. & Dist: BHARUCH-392 002 (Guj.)

1.2 Project Detail

1.2.1 Products along with Production Capacity

SR.

NO. PRODUCT NAME

Existing

Capacity

(MT/Month)

Additional

Capacity

(MT/Month)

Total Capacity

(MT/Month)

CAS Nos. LD50

1 BEES WAX 25 - 8012-89-3 --

2 PETROLIUM JELLY 100 - 8009-03-8 --

3 LIQUID PARAFIN 100 -

8012-95-1 --

4 EMULSIFYING WAX 50 -

8014-38-8

6772-27-0

68439-49-6

9004-99-3

123-94-4

25383-94-7

2197-63-9

9004-95-9

--

5 PETRO WAXES 23 - 6472-61-6 --

6 HARD PARAFFIN

WAX 30 -

8002-74-2 --

7 MICRO

CRYSTALLINE WAX 30 -

63231-60-7 --

8 GLYCERYL MONO

STEARATE 0 25

123-94-4 --

9 GLYCERYL COCOATE 0 25 8033-99-6 --

10 CEATO STEARYL

STEARATE 0 25

93820-97-4 --

11 STEARYL STEARATE 0 25 2778-96-3 --

12 CETYL RICINOELATE 0 25 --

13 CETYL PALMITATE 0 25 540-10-3 --

14 MYRISTRYL

MYRISTATE 0 25

3234-85-3 --

15 CETYL OLEATE 0 25 22393-86-8 --

16

MYRISTYL

STEARATE 0 25

177661-50-

56 --

17 SODIUM STEAROYL 0 25 2583-94-7 --

4

LACTYLATE

18 CANDELILLA WAX 0 15 8006-44-8 --

19. COCOA BUTTER 0 10 8002-31-1 --

20. SHEA BUTTER 0 10 68424-60-2 --

21 CARNAUBA WAX 0 15 8015-86-9 --

22 VEGANCERAS NJ 0 15

8001-21-6

8001-78-3

8001-79-4

--

23 VEGANCERAS SBW 0 25 71243-51-1 --

24 VEGANCERAS DL 0 25 8050-09-7 --

25 OZOKERITE WAX 0 25 84136-31-2 --

26 CERESINE WAX 0 25 84136-31-2 --

27 CHAPSTICK BASE 0 25

63231-60-7

84836-98-6

8015-86-9

8006-44-8

84136312

--

28 HARD FAT 0 25 123-94-4

52622-27-2 --

29 EMULSIFYING

OINTMENT 0 25

8009-03-8

8012-95-1

8014-38-8

--

TOTAL 358 490 848

1.3 Raw Material Requirement

List of Raw Materials and Their Capacity:

Existing

Sr.

No.

Name of the

Products

Capacity

QTY/M

Sr.

No. Name of the Raw Materials Quantity

1 BEES WAX IP 25 1 Crud Bees Wax 35 MT/Month

2 PETROLIUM JELLY 100

1

2

3

Micro Crystalline Wax

Paraffin Wax

White Oil

10 MT/Month

16 MT/Month

75 MT/Month

3 LIQUID PARAFIN 100 1 Mineral Oil 101 MT/Month

4 EMULSIFYING WAX 50

1

2

3

4

5

Cetearyl Alcohol (Palm Oil

Based)

Sodium Laural Sulphate

Cetearyl Alcohol (Palm Oil

Based) PS Grade

Ceto macrol-1000-500

30 MT/Month

1.6 MT/Month

8 MT/Month

5.5 MT/Month

1.1 MT/Month

2.6 MT/Month

5

6

7

Poly ethiline Glycol – 20 Stearat

Glyceryl mono stearate

Poly ethiline Glycol-100

Stearate

2.6 MT/Month

5 PETRO WAXES 23 1 Slack Wax 26 MT/Month

6 HARD PARAFFIN WAX 30 2 Paraffin Wax 31 MT/Month

7 MICRO CRYSTALLINE

WAX 30

1

2

Micro crystalline wax

Slack Wax

19 MT/Month

12 MT/Month

Proposed

Sr.

No.

Name of the

Products

Capacity

QTY/M Sr. No.

Name of the Raw

Materials Quantity

8 GLYCERYL MONO

STEARATE 25

1

2

3

Hydrogenated Palm

Stearine

Glycerine

Na(OH) Solution

22 MT/Month

3.5 MT/Month

5.0 LTR/MONTH

9 GLYCERYL COCOATE 25

1

2

3

4

Coconut Fatty Acid

Glycerin

Catalyst

Na(OH) Solution

22 MT/Month

3.5 MT/Month

0.75 MT/Month

5.0 LTR/MONTH

10 CEATO STEARYL

STEARATE 25

1

2

3

4

Stearic Acid

Cetostearyl Alcohol

Catalyst (Con. Sulphuric

Acid)

Mono Butyl Tin Oxide

12 MT/MONTH

13 MT/MONTH

1.25 MT/Month

0.75 MT/MONTH

11 STEARYL STEARATE 25

1

2

3

4

Stearic Acid

Stearic Alcohol


Acid)


13 MT/MONTH

12 MT/MONTH

1.25 LTR /Month

0.75 MT/MONTH

12 CTETYL RICINOELATE 25

1

2

3

4

Cetyl Alcohol

Ricinoelic Acid


Acid)


13.25 MT/MONTH

12.5 MT/MONTH

1.25 LTR /Month

0.75 MT/MONTH

13 CETYL PALMITATE 25

1

2

3

4

Cetyl Alcohol

Palmitic Acid


Acid)


12.5 MT/MONTH

12.5 MT/MONTH

1.25 LTR/Month

0.75 MT/MONTH

14 MYRISTRYL

MYRISTATE 25

1

2

3

4

Myristryl Alcohol

Myristic Acid


Acid)


12.5 MT/MONTH

12.5 MT/MONTH

1.25 LTR /Month

0.75 MT/MONTH

15 CETYL OLEATE 25 1

2

Cetyl Alcohol

Oelic Acid

12.5 MT/MONTH

12.5 LTR /MONTH

6

3

4


Acid)


1.25 LTR /Month

0.75 MT/MONTH

16 MYRISTYL STEARATE 25 1

2

STEARYL ALCOHOL

Myristic Acid

12.5 MT/MONTH

12.5 MT/MONTH

17 SODIUM STEAROYL

LACTYLATE 25

18 CANDELILLA WAX 25 1 Crude Candelilla wax 27.5MT/MONTH

19 COCOA BUTTER 25 1 Crude Cocoa Butter 27.5MT/MONTH

20 SHEA BUTTER 25 1 Crude Shea Butter 27.5MT/MONTH

21 CARNAUBA WAX 25 1 Crude Carnauba wax 27.5MT/MONTH

22 VEGANCERAS NJ 15 1

2

Vegetable wax

Sunflower Oil

7.5MT/MONTH

7.5MT/MONTH

23 VEGANCERAS SBW 25 1

Ceto Steryl Alcohol

Stearic Acid

Vegetable wax

12.5 MT/MONTH

12.5 MT/MONTH

5.0 MT/MONTH

24 VEGANCERAS DL 25 1

2

Castor oil

SG

12.5MT/MONTH

12.5MT/MONTH

25 OZOKERITE WAX 25 1

2

Paraffin wax

Microcrystalline wax

12.5MT/MONTH

12.5MT/MONTH

26 CERESINE WAX 25 1

2

Paraffin wax

Microcrystalline wax

12.5MT/MONTH

12.5MT/MONTH

27 CHAPSTICK BASE 25 1

2

3

4

5

6

7

Coconut Oil

Microcrystalline Slack

Wax

Paraffin Wax

Ozokerite Wax

Candelilla wax

Carnauba Wax

Sunflower Wax

12.4 MT/MONTH

12.4MT/MONTH

0.05 MT/MONTH

0.05 MT/MONTH

0.05 MT/MONTH

0.05 MT/MONTH

0.05 MT/MONTH

28 HARD FAT 25

1

2

Glyceryl Mono Stearate

Caprilyc Capric

Triglyceride

22.5 MT/MONTH

2.5 MT/MONTH

29 EMULSIFYING

OINTMENT 25

1

2

3

Emulsifying Wax

White Soft Paraffin

Liquid Paraffin

7.5 MT/MONTH

12.5 MT/MONTH

5.0 MT/MONTH

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1.4 Water Requirement, Waste Water Generation and Treatment

Source of water is met through Industrial Estate Water Supply. Total water requirement is 5.5

m3/day. Total 3.1 m

3/day (2.4 m

3/day Industrial + 0.7 m

3/day domestic) of effluent is generated,

2.4 m3/day effluents is treated in ETP then it is reused for gardening purpose. After proposed

expansion, there will be no change in water consumption and wastewater generation.

Domestic Waste water is disposed by septic tank & soak pit.

1.5 Air Pollution Source and Control Management

1) Flue Gas Stack

Note: Existing utility sufficient for manufacturing additional new products.

* Fuel will be changed from fire wood to agro waste briquette in baby boiler.

2) Process Stack

SR.

NO.

PROCESS

STACK

ATTACHED TO

HEIGHT

FROM

GROUND (m)

DIAMETER

(m)

AIR

POLLUTION

CONTROL

SYSTEM

EXPECTED

POLLUTANTS

N. A.

No process vent is required in existing and proposed scenario.

SR.

NO. STACKS ATTACHED TO

HEIGHT FROM

GROUND LEVEL (m)

CONSUMPTIO

N OF FUEL

(KL/hr)

DIAMETER

(m)

EXPECTED

POLLUTANTS

1 Baby Boiler & Thermic

Fluid Heater

11 4.58 SCM/Hr

Natural Gas

0.2

PM 150

mg/NM3

SO2 100 ppm

NOx 50 ppm

2 Baby Boiler 11 10.41 KG/Hr

Fire Wood*

0.2

3 85 KVA (Stand-by DG set) 9 0.625 Lit/Hr.

Diesel

0.12

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1.6 Hazardous Waste

1.7 Green Belt

Total 3,767 sq. meter land area is available at site; out of this area about 1,000 sq. meter area

will be developed as greenbelt and other forms of greenery.

1.8 Power & Fuel Requirements

FUEL:

Existing:

Natural Gas: 110 SCM/Day

Fire Wood: 250 Kg/Day

Diesel: 15 Lit/Hr (during emergency)

Proposed:


Agro waste briquette: 250 Kg/Day


ENERGY:

79 HP (DGVCL) (Existing)

1 DG Set = 85 KVA (during emergency)

91 HP (DGVCL) (Proposed)

SR.

NO.

NAME OF

WASTE

WASTE

CATEGORY

EXISTING

CAPACITY

PROPOSED

CAPACITY

TOTAL QTY.

MODE OF DISPOSAL

1 ETP Waste 35.3 6 MTA 0 6 MTA Collection, Storage,

Transportation & disposal in

TSDF of M/s. BEIL.

2 Process Waste 26.1 4.8 MTA 0 4.8 MTA Collection, Storage,

Transportation & incineration

at CHWIF of M/s. BEIL or sent

for co-processing in cement

industries.

3 Discarded

Containers

33.1 12,000

No./Y

0 12,000 No./Y Collection, Storage,

Transportation,

Decontamination & reuse or

given to registered vendors.

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2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy of

mining lease/letter of intent should be given.

Identification of the project and project proponent

M/s. Waxoils Pvt. Ltd. proposes to expand manufacturing of Wax Products in existing unit

located at Plot No. 13, 14, 15, 20, 21 & 22, Bharuch Ind. Co-Op. Estate, Bholav, Tal. & Dist:

Bharuch-392 002 (Guj.).

List of Directors:

Sr.

No.

Name of Directors

1. Mrs. Pallavi K. Sarvaiya

2. Mr. Priyank Sarvaiya

2.2 Brief description of nature of the Project

Proposed expansion of Wax Products in existing unit.

2.3 Need for the project and its importance to the country and or region

The demand for products intended to be manufacture is increasing in the country by expanding

this unit, Company will be able to meet the demand of various products locally. The project will

save forex as certain products import will be reduced. This will also generate direct and indirect

employment opportunity for various levels of people.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders, we

have found that there is a big potential for the range of the products we are planning.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some

materials, we will have to import some of the key raw materials as they are not available

indigenously. This will make us very competitive against imported finished products and we will

export of our finished products in the international market.

2.6 Export possibility

We shall explore the possibility of export the products.

10

2.7 Domestic/Export Markets

Our products have good demand in local & international markets. We shall explore the

possibility of export the products.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. Waxoils Pvt. Ltd. will give direct employment to local people based on qualification and

requirement. In addition to direct employment, indirect employment shall generate ancillary

business to some extent for the local population.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

No interlinked project has been submitted.

• Location (map showing general location, specific location and project boundary & project

site layout) with coordinates.

Map showing general location.

PROJECT

SITE

11

Specific location and project boundary

• Project Site (Google Map)

12

• Plant Layout

13

3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Looking to the international market demand of the products it was decided by M/s. Waxoils

Pvt. Ltd. to expand this facility.

Major factors involved in the selection of site are listed below:

• Existing operation unit.

• Minor site clearance activities shall be carried out to clear shrubs and weed.

• The project site is located on level ground, which does not require any major land filling

for area grading work.

• Proximity to Raw Material suppliers.

• Site is very well connected by road and railway.

Modern infrastructure support and amenities at par in other global markets, including:

� Efficient transport facilities.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1, Page No. 3.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Please refer Form-I, Annexure-III.

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3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Section-1.3, Page No. 3. We shall

procure the raw material as much as possible from domestic market and if there is no

availability of any raw material we will import. We shall explore the possibility of export the

finished products.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

Company will explore the possibility of reuse & recycle.

3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement is met through Industrial Estate Water Supply.

FUEL:

Existing:


Fire Wood: 250 Kg/Day


Proposed:


Agro waste briquette: 250 Kg/Day


ENERGY:

79 HP (DGVCL) (Existing)

1 DG Set = 85 KVA (during emergency)

91 HP (DGVCL) (Proposed)

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Please refer Form-I, Annexure-IV & VI.

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3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by road

• Availability of fuel, power, CHWIF, TSDF, etc. in nearby estate.

4.2 Land Form, Land Use and Land Ownership

Land Use will be incorporated in the EIA Study.

4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC

STATUS & BASIC AMENITIES. SITE VISITS BY AND

INTERVIEWS WITH LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT

PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE

MANAGEMENT, GREEN BELT DEVELOPMENT

MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

16

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.

Existing land use pattern will be incorporated in the EIA Study. CRZ Clearance is not

applicable.

4.5 Existing Infrastructure

Processing Area (Plant facilities, ETP Area and Utility Services) = 1195.66 m2

Non Processing Area (Raw material storage area, finished storage area, Workshop and Engg.

Store, Canteen, security cabin, green belt and open area) = 1571.72 m2

4.6 Soil Classification

Soil Classification will be incorporated in the EIA Study.

4.7 Climatic data from secondary sources.

Climatic data from primary & secondary sources will be incorporated in the EIA Study.

4.8 Social infrastructure available.

Various Programs/ Projects related to Social & Economic development of surrounded area

has been planned, which are as follows.

A) Natural Resource Management – The main focus of this program will be to maximize the

yield returns of the farmers through efficient management of existing resources &

extension of new agricultural practices.

1) Integrated Agricultural Growth Project – For improvement and use of the modern

techniques and thereby would certainly contribute to prosperity in the agriculture

sector and reduce the rural poverty by programs like Farmers Training, Nursery

Growing Trainings, Modern agriculture equipment distribution programs etc.

2) Animal Husbandry Projects – Various programs like health checkups & treatment,

vaccination program, Anti sterility camps, breed improvement etc. will be carried

out.

B) Income Generation Program -

1) Establishment of Self help groups.

2) Rural Entrepreneurship Development Program

3) Handcrafts Development Program

17

4) Vocational Training

5) Business process outsourcing

C) Health, Education & Infrastructure

1) Aids Awareness Program

2) General Health Camps

3) Innovative Teaching Methods

4) Adult Education

5) Sanitation

6) Infrastructure Development Projects

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed expansion of Wax Products in existing unit.

5.2 Population Projection

Population Projection will be incorporated in the EIA Study.

5.3 Land use planning (breakup along with green belt etc.)

SR.

NO.

LAND USE PROPOSED AREA

(SQ. MT.)

1 Production Plants 663.37

2 Parking 70.90

3 Security Building 18

4 Effluent Treatment plant 12.92

5 Utility 136.36

6 Raw Material and Finished Products Storage 166.92

7 Gas Tonner Storage NA

8 Tank Farm Area 29.40

9 Green Belt 210.72

10 Road & open area 983.26

18

5.4 Assessment of Infrastructure Demand (Physical & Social)

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed activity.

• Social Welfare

• Cordial relation with the villages shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities

Details of amenities available in study area

Population Projection will be incorporated in the EIA Study.

6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Plant facilities, ETP Area and Utility Services) = 1195.66 m2

6.2 Residential Area (Non Processing Area)

Non Processing Area (Raw material storage area, finished storage area, Workshop and Engg.

Store, Canteen, security cabin, green belt and open area) = 1571.72 m2

Green Belt: 1000 m2

6.3 Green Belt

Total 3767 sq. meter land area is available at site; out of this area about 1000 sq. meter area

will be developed as greenbelt and other forms of greenery.

6.4 Social Infrastructure

• Water requirement will be met through industrial estate Water Supply.

• Power supply by DGVCL.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Major factors involved in the selection of site are listed below:

• Site is very well connected by road

19

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power facilities

• Availability of fuel

6.6 Drinking water Management (Source & Supply of water)

Total water requirement is met through industrial estate Water Supply.

6.7 Sewerage System

Sewage pipes are laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

section of industry. These liquid wastes are sent to septic tank & soak pit.

6.8 Solid Waste Management

Please refer Form-I, Annexure-VI.

6.9 Power Requirement & Supply/Source

Please refer Section 1.8, Page No. 5 of this report.

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

oustees, land oustees and landless laborers (a brief outline to be given)

There is no habitation on the proposed project activity area and it is open industrial land, so

R & R policy is not applicable to this project.

There shall not be displacement of any population in project area. Any major activity that

may lead to resettlement of the people is considered as permanent impact. Hence, there is

no permanent impact on this account. The increasing industrial activity will boost the

commercial and economical status of the locality up to some extent.

20

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction of proposed project after getting EC and we shall start

production after applying for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total Project Cost for proposed project activity is Rs. 10 Lakh.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

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