OF

KARACHI PORT TRUST

PRESENTATION

MANORA WORKSHOP

MECH.& ELECT. DEPARTMENT

BEFORE DISCUSSING THE SUBJECT THE OF MANORA WORKSHOP

FOLLOWING TOPICS WILL BE BRIEFED TO GIVE OVERALL VIEW OF THE

WORKSHOP:-

INTRODUCTION

FUNCTIONS

EXISTING FACILITIES

WORKSHOP ORGANIZATION

2

MANORA WORKSHOP IS ONE OF THE OLDEST MARINE WORKSHOP IN THE REGION.MANORA WORKSHOP IS ONE OF THE OLDEST MARINE WORKSHOP IN THE REGION.

ALL TYPES OF MARINE REPAIRS WERE BEING ATTENDED HERE, WHICH HAS ALL TYPES OF MARINE REPAIRS WERE BEING ATTENDED HERE, WHICH HAS NOW BEEN LIMITED TO SOME EXTENT.NOW BEEN LIMITED TO SOME EXTENT.

SIGNIFICANT AMOUNT OF PRODUCTION AND MANUFACTURING JOBS WERE SIGNIFICANT AMOUNT OF PRODUCTION AND MANUFACTURING JOBS WERE BEING PERFORMED IN ADDITION TO REPAIRS, THOSE TOO HAVE BEEN REDUCED BEING PERFORMED IN ADDITION TO REPAIRS, THOSE TOO HAVE BEEN REDUCED TO 30% OF ITS CAPACITY. TO 30% OF ITS CAPACITY.

DOCKING FACILITIES ARE AVAILABLE FOR UNDERWATER REPAIRS ON CRAFT DOCKING FACILITIES ARE AVAILABLE FOR UNDERWATER REPAIRS ON CRAFT UP TO 210 FT. LENGTH, 45 FT. BREADTH & 10.5 FT. DRAFT. UP TO 210 FT. LENGTH, 45 FT. BREADTH & 10.5 FT. DRAFT.

SLIPWAYS AVAILABLE FOR HOISTING OF BARGES & BOATS FOR REPAIRS / SLIPWAYS AVAILABLE FOR HOISTING OF BARGES & BOATS FOR REPAIRS / RENOVATION.RENOVATION.

BOAT BUILDING, THOUGH NOW DISCONTINUED BUT NUMBER OF GOOD STABLE BOAT BUILDING, THOUGH NOW DISCONTINUED BUT NUMBER OF GOOD STABLE BOATS IN K.P.T FLEET ARE MANORA WORKSHOP BUILT. BOATS IN K.P.T FLEET ARE MANORA WORKSHOP BUILT.

CONTINUOUS SOURCE OF ON-JOB TRAINING. CONTINUOUS SOURCE OF ON-JOB TRAINING.

SOURCE OF HELP IN EMERGENCIES FOR OTHERS. SOURCE OF HELP IN EMERGENCIES FOR OTHERS.

INTRODUCTION

4

FUNCTIONSFUNCTIONS

Contd. P - 2

PLAN AND EXECUTE SCHEDULED REPAIRS AND MAINTENANCE OF ALL K.P.T FLOATING CRAFT, COMPRISING OF: -

SHIPPING TUGS, PILOT BOATS, CARGO TUGS, DREDGERS,

HOPPER BARGES, FLOATING CRANES, FERRY BOATS,

SHIPPING / ROUTINE LAUNCHES AND ANCILLARY CRAFT

(SIZE OF THE FLEET IS 78 IN NUMBER)

ATTEND TO BREAKDOWN REPAIRS ON ABOVE CRAFT.

PROVIDES SERVICES FOR CARRYING OUT HEAVY AND SPECIALIZED MECHANICAL JOBS AT SHORE FACILITIES SUCH AS REPAIRS/OVERHAULING OF ENGINES AND PUMPS AT STANDBY POWER PLANTS, LIGHT HOUSE, TOWER CLOCK AND ON OTHER INSTALLATIONS.

MANUFACTURING OF FERROUS / NON-FERROUS PARTS AND COMPONENTS FOR CRAFT AND SHORE INSTALLATION.

6

EXISTING FACILITIESEXISTING FACILITIES

NUMBERS OF REPAIR SHOPS WITH NECESSARY FACILITIES ARE AVAILABLE

(DETAIL WILL FOLLOWED) TO UNDERTAKE THE REPAIR AND MAINTENANCE

WORKS, BUT MOST OF THE EXISTING FACILITIES ALONGWITH INFRASTRUCTURE

HAVE BECOME TOO OLD AND ARE NOT ADEQUATE TO MEET THE PRESENT

WORKLOAD EFFICIENTLY / EFFECTIVELY. PREVIOUSLY EFFORTS WERE MADE TO

RENOVATE & UPGRADE THE MANORA WORKSHOP, BUT WITHOUT SUCCESS.

RECENTLY THE ESSENTIAL REPAIRS OF INFRASTRUCTURE HAVE BEEN DONE BY

THE CHIEF ENGINEERING DEPARTMENT

REPAIRS FACILITIES / FUNCTIONS OF EACH SHOPS

S. S. NoNo

SHOP WISE FUNCTIONSHOP WISE FUNCTION

STRENGTHSTRENGTH

SCHEDULSCHEDULEE

ON ROLLON ROLL ShortageShortage

Super-Super-visorvisor

StaffStaff Super-Super-visorvisor

StaffStaff Super-Super-visorvisor

StaffStaff

11MACHINE SHOP:-MACHINE SHOP:- PROVIDES MACHINING PROVIDES MACHINING

FACILITIES TO ALL OTHER REPAIR SHOPS IN FACILITIES TO ALL OTHER REPAIR SHOPS IN

ADDITION TO MANUFACTURING SIGNIFICANT ADDITION TO MANUFACTURING SIGNIFICANT

AMOUNT OF PARTS / COMPONENTS. ANNUAL AMOUNT OF PARTS / COMPONENTS. ANNUAL

PRODUCTION CAPACITY IS 25 TONS WHICH HAS PRODUCTION CAPACITY IS 25 TONS WHICH HAS

NOW REDUCED TO 20% OF ITS CAPACITY DUE TO NOW REDUCED TO 20% OF ITS CAPACITY DUE TO

SHORTAGE OF STAFF.SHORTAGE OF STAFF.

0303 2828 00 1111 0303 1717

22MOULDING SHOPMOULDING SHOP:: MOULDS FERROUS / MOULDS FERROUS /

NON-FERROUS PARTS, COMPONENTS AND NON-FERROUS PARTS, COMPONENTS AND

SUBASSEMBLIES OF ENGINES / OTHER SUBASSEMBLIES OF ENGINES / OTHER

MACHINERY. ANNUAL PRODUCTION CAPACITY IS MACHINERY. ANNUAL PRODUCTION CAPACITY IS

25 TONS. -- NOW REDUCED TO 25%25 TONS. -- NOW REDUCED TO 25%

0101 0505 00 0505 0101 00

33BLACKSMITH SHOPBLACKSMITH SHOP:: ALTHOUGH THIS ALTHOUGH THIS

TRADE IS FADING OUT, STILL NUMBER OF TRADE IS FADING OUT, STILL NUMBER OF

REPAIRS AND PRODUCTION JOB ARE CARRIED REPAIRS AND PRODUCTION JOB ARE CARRIED

OUT. ANNUAL PRODUCTION CAPACITY IS 25 OUT. ANNUAL PRODUCTION CAPACITY IS 25

TONS. -- NOW REDUCED TO 20%TONS. -- NOW REDUCED TO 20%

0202 1818 0202 0707 00 1111

7

S. S. NoNo

SHOP WISE FUNCTIONSHOP WISE FUNCTION

STRENGTHSTRENGTH

SCHEDULESCHEDULE ON ROLLON ROLL ShortageShortage

Super-Super-visorvisor

StaffStaffSuper-Super-visorvisor

StaffStaffSupeSupe

r-r-visorvisor

StaffStaff

44

DIESEL SHOPDIESEL SHOP:: ATTENDS ALL PLANNED / ATTENDS ALL PLANNED /

PREVENTIVE / BREAKDOWN REPAIRS ON NEARLY PREVENTIVE / BREAKDOWN REPAIRS ON NEARLY

250 VARIOUS SIZES ENGINES, 82 GEAR BOXES, AND 250 VARIOUS SIZES ENGINES, 82 GEAR BOXES, AND

40 COMPRESSORS. TESTING AND CALIBRATION OF 40 COMPRESSORS. TESTING AND CALIBRATION OF

FUEL INJECTION PUMPS & INJECTORS ARE ALSO FUEL INJECTION PUMPS & INJECTORS ARE ALSO

CARRIED OUT. PRESENT OUT PUT HAS REDUCED CARRIED OUT. PRESENT OUT PUT HAS REDUCED

TO NEARLY 40% OF ITS CAPACITY.TO NEARLY 40% OF ITS CAPACITY.

0303 5151 0101 3434 0202 1717

55

STRUCTURE SHOPSTRUCTURE SHOP:: ATTENDS REPAIRS / ATTENDS REPAIRS /

RENOVATION OF STEEL STRUCTURES INCLUDING RENOVATION OF STEEL STRUCTURES INCLUDING

WELDING, GAS CUTTING & BRAZING WORKS. WELDING, GAS CUTTING & BRAZING WORKS.

ANNUAL PRODUCTION CAPACITY IS 100 TONS. - ANNUAL PRODUCTION CAPACITY IS 100 TONS. -

NOW REDUCED TO 50%NOW REDUCED TO 50%

0808 9797 0303 8080 0505 1717

66CARPENTER SHOPCARPENTER SHOP:: ATTENDS WOODEN ATTENDS WOODEN

REPAIR / RENOVATION WORKS ON ALL CRAFT REPAIR / RENOVATION WORKS ON ALL CRAFT

INCLUDING PATTERN MAKING, CAULKING, SAIL INCLUDING PATTERN MAKING, CAULKING, SAIL

MAKING, UPHOLSTERY & SAWING. PRESENT MAKING, UPHOLSTERY & SAWING. PRESENT

OUTPUT HAS REDUCED TO 30%OUTPUT HAS REDUCED TO 30%

0404 4141 0000 2929 0404 1212

S. S. NoNo

SHOP WISE FUNCTIONSHOP WISE FUNCTION

STRENGTHSTRENGTH

SCHEDULESCHEDULE ON ROLLON ROLL ShortageShortage

Super-Super-visorvisor

StaffStaff Super-Super-visorvisor

StaffStaff Super-Super-visorvisor

StaffStaff

77FITTING SHOPFITTING SHOP:: ATTENDS REPAIRS & ATTENDS REPAIRS & OVERHAULING OF PROPULSION GEARS, OVERHAULING OF PROPULSION GEARS, UNDERWATER FITTINGS, PUMPS, HYDRAULIC AND UNDERWATER FITTINGS, PUMPS, HYDRAULIC AND PNEUMATIC MACHINERY, EQUIPMENT, CAPSTANS, PNEUMATIC MACHINERY, EQUIPMENT, CAPSTANS, WINDLASS, HEAT EXCHANGERS, STEERING, WINDLASS, HEAT EXCHANGERS, STEERING, TELEGRAPH, PRESSURE BOTTLES, PIPELINES AND TELEGRAPH, PRESSURE BOTTLES, PIPELINES AND FITTINGS. PRESENT OUTPUT HAS REDUCED TO FITTINGS. PRESENT OUTPUT HAS REDUCED TO 30% 30%

0707 4848 0202 2323 0202 2525

88RIGGER SHOPRIGGER SHOP:: PROVIDES SERVICES FOR PROVIDES SERVICES FOR LIFTING & SHIFTING HEAVY MACHINERY/ LIFTING & SHIFTING HEAVY MACHINERY/ COMPONENTS WITHIN WORKSHOP AND ALSO ON COMPONENTS WITHIN WORKSHOP AND ALSO ON CRAFT INCLUDING DOCKING / HOISTING OF CRAFT INCLUDING DOCKING / HOISTING OF CRAFT / BARGES SUBSEQUENTLY CHIPPING, CRAFT / BARGES SUBSEQUENTLY CHIPPING, SCRAPING & PAINTING. PROVIDES UN-SKILLED SCRAPING & PAINTING. PROVIDES UN-SKILLED LABOUR AS HELPER TO TRADE MEN AT OTHER LABOUR AS HELPER TO TRADE MEN AT OTHER SHOP FLOOR.SHOP FLOOR.

00 111111 00 7979 00 3232

S. NoS. No SHOP WISE FUNCTIONSHOP WISE FUNCTION

99DRY-DOCKDRY-DOCK::

DOCKING FACILITY AVAILABLE TO ACCOMMODATE CRAFT UPTO 210 FT. DOCKING FACILITY AVAILABLE TO ACCOMMODATE CRAFT UPTO 210 FT.

LENGTH , 45 FT. BREATH AND 10.5 FT. DRAFT. DUE TO LIMITATION OF SIZE, LENGTH , 45 FT. BREATH AND 10.5 FT. DRAFT. DUE TO LIMITATION OF SIZE,

FOLLOWING CRAFTS CAN NOT BE DOCKED HERE :FOLLOWING CRAFTS CAN NOT BE DOCKED HERE :

T.S.H.D MAHMUD –UL-HASSANT.S.H.D MAHMUD –UL-HASSAN

C.S.D. KARAMATC.S.D. KARAMAT

S.H.B. BHITSHAH & S.H.B. SEHWANS.H.B. BHITSHAH & S.H.B. SEHWAN

F.C. HATHI & F.C. PEELTANF.C. HATHI & F.C. PEELTAN

V.S.P. SINDBAD & V.S.P. SHANAWARV.S.P. SINDBAD & V.S.P. SHANAWAR

S.H.B. AHSAN & AHADS.H.B. AHSAN & AHAD

WORKLOAD OF UNDERWATER REPAIRS ARE ENORMOUS COMPARED TO WORKLOAD OF UNDERWATER REPAIRS ARE ENORMOUS COMPARED TO

AVAILABLE DOCKING FACILITIES. CONSEQUENTLY 50% OF DOCKING REPAIRS AVAILABLE DOCKING FACILITIES. CONSEQUENTLY 50% OF DOCKING REPAIRS

HAVE TO BE OUTSOURCED TO M/S KS&EW INSPITE OF ALL EFFORTS.HAVE TO BE OUTSOURCED TO M/S KS&EW INSPITE OF ALL EFFORTS.

NOTE:- DUE TO DILAPIDATION OF MANORA DRY DOCK AND ACUTE SHORTAGE NOTE:- DUE TO DILAPIDATION OF MANORA DRY DOCK AND ACUTE SHORTAGE OF SKILLED STAFF, NUMBER OF DOCKING REPAIRS ARE BEING OF SKILLED STAFF, NUMBER OF DOCKING REPAIRS ARE BEING DEFERRED AND ACCUMULATED. DEFERRED AND ACCUMULATED.

3

ORGANISATION CHARTMANORA WORKSHOP

D.C.M.E (W/S)M. NOOR-UL-HASAN

M.E.(W/S) II M.E.(W/S) IE.E.(W/S)SHAFQAT

A.M.E. DSFSHAFI

AME (MSF)

J.A.M.E. DSF

J.A.M.E.MSF

G.M. MUKADAM

A.M.E.M.A. RANDAWA

A.M.E.PLANNING

A.M.E.S.F. A.E.E. (W/S)

J.A.M.E.

ODF ODR

J.A.M.E

ODC CS HT.

J.A.M.E.S. F.

Z.A. ZAIDI

OCCUPIEDVACANT

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PRECEDING BRIEF DEDUCE THAT MANORA WORKSHOP IS PRESENTLY

PERFORMING AT ABOUT 30 TO 40 PERCENT OF ITS CAPACITY AND IS HEADING

TOWARDS FURTHER DETERIORATION MAINLY BECAUSE OF:-

1). DEPLETION OF CADRE OF SKILLED WORKMEN DUE TO:-

a). BAN ON EMPLOYMENT.

b). AVAILING GHS/ERBS UNDER KPT RESTRUCTURING /

RIGHTSIZING SCHEME.

c). PREVIOUS POLICY OF GRANTING MOVE OVER WITHOUT

ANY EFFICIENCY BAR.

2). DILAPIDATION OF INFRASTRUCTURE AND INSTALLATIONS DUE TO:-

a). NON-EXECUTION OF PLANNED & PREVENTIVE MAINTENANCE

b). REHABILITATION PROPOSALS DEFERRED AT TIMES DUE TO

ONE PRETEXT OR ANOTHER.

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3). NON-AVAILABILITY OF SPARES / RAW MATERIALS AT TIME DUE TO:-

a). SCARCE AVAILABILITY OF SPARES DUE TO OBSOLESCENCE

OF EQUIPMENT / MACHINERY.

b). LENGTHY PROCUREMENT PROCEDURE.

c). DELEGATION OF LITTLE FINANCIAL POWERS TO H.O.D.

4). DEMORALIZATION OF WORKERS DUE TO:-

a). PREFERENCE GIVEN TO NON-PRODUCTIVE

WORKERS WHILE GRANTING GHS / ERBS.

b). RUMORS ON ACCOUNT OF UNCERTAINTY OF JOBS.

5). SHORTAGE OF ENGINEERS / SUPERVISORS AT SHOP FLOORS.

THANKSTHANKS