om sakthi adhiparasakthi engineering college, melmaruvathur department...

Om Sakthi

Adhiparasakthi Engineering College, Melmaruvathur

Department of Mechanical Engineering

LIST OF PROGRAM SPECIFIC LABS

UG-program

Sl.No Name of the lab Utilisation Available Floor Area

(sq ft)

1.

Engineering Practices Laboratory

a) Welding Lab

b) Manufacturing Technology

Lab

I sem (all branches)

230

345

2. Computer aided drafting and

modeling lab

II sem

(Civil,Mechanical/Chemical) 180

3. Manufacturing technology lab-I III sem mech 345

4. Manufacturing technology lab-II IV sem mech 345

5. Computer Aided Machine Drawing

Laboratory IV sem mech 180

6. Thermal Engineering-I (Heat

Engines) V sem mech 345

7. Dynamics Lab V sem mech 115

8. Metrology and Measurement Lab V sem mech 172

9. CAD/CAM lab V sem mech 180

10. Thermal Engineering Lab-II (HMT) VI sem mech 187

11. Computer Aided Simulation and

Analysis Lab VII sem mech 180

12. Mechatronics Lab VII sem mech 75

Engineering Practices Laboratory

Subject Code Subject Name Lectures

(Periods)

Tutorial

(Periods)

Practical

(Periods)

GE 2116 Engineering Practices Laboratory 0 0 3

List of Experiment/Exercises

GROUP A (CIVIL & MECHANICAL)

I CIVIL ENGINEERING 9

Buildings:

a) Study of plumbing and carpentry components of residential and industrial

buildings. Safety Aspects.

Plumbing Works:

a) Study of pipeline joints, its location and functions: valves, taps, couplings, unions,

reducers, elbows in household fittings.

b) Study of pipe connections requirements for pumps and turbines.

c) Preparation of plumbing line sketches for water supply and sewage works.

d) Hands-on-exercise: Basic pipe connections – Mixed pipe material connection

– Pipe connections with different joining components.

e) Demonstration of plumbing requirements of high-rise buildings.

Carpentry using Power Tools only

a) Study of the joints in roofs, doors, windows and furniture.

b) Hands-on-exercise: Wood work, joints by sawing, planing and cutting.

II MECHANICAL ENGINEERING PRACTICE 13

Welding:

a) Preparation of arc welding of butt joints, lap joints and tee joints.

b) Gas welding practice

Basic Machining: a) Simple Turning and Taper turning

b) Drilling Practice

Sheet Metal Work: a) Forming & Bending:

b) Model making – Trays, funnels, etc. (c) Different type of joints.

Machine assembly practice:

a) Study of centrifugal pump

b) Study of air conditioner

Demonstration

a) Smithy operations, upsetting, swaging, setting down and bending. Example –

Exercise – Production of heagonal headed bolt.

b) Foundry operations like mould preparation for gear and step cone pulley. (c) Fitting –

Exercises – Preparation of square fitting and vee – fitting models.

GROUP B (ELECTRICAL & ELECTRONICS

III ELECTRICAL ENGINEERING PRACTICE 10

a) Residential house wiring using switches, fuse, indicator, lamp and energy meter.

b) Fluorescent lamp wiring.

c) Stair case wiring

d) Measurement of electrical quantities – voltage, current, power & power factor in

RLC circuit.

e) Measurement of energy using single phase energy meter.

f) Measurement of resistance to earth of an electrical equipment

IV ELECTRONICS ENGINEERING PRACTICE 13

a) Study of Electronic components and equipments – Resistor, colour coding measurement

of

b) AC signal parameter (peak-peak, rms period, frequency) using CR.

c) Study of logic gates AND, OR, EOR and NOT.

d) Generation of Clock Signal.

e) Soldering practice – Components Devices and Circuits – Using general purpose PCB.

f) Measurement of ripple factor of HWR and FWR.

TOTAL: 45 PERIODS

Reference Books:

1. Engineering Practices Laboratory Manual

Text Books:

1. K.Jeyachandran, S.Natarajan & S, Balasubramanian, “A Primer on Engineering

Practices Laboratory”, Anuradha Publications, (2007).

2. T. Jeyapoovan, M.Saravanapandian & S.Pranitha, “Engineering Practices Lab Manual”, Vikas

Publishing House Pvt.Ltd, (2006).

3. H.S. Bawa, “Workshop Practice”, Tata McGraw – Hill Publishing Company Limited, (2007).

4. A. Rajendra Prasad & P.M.M.S. Sarma, “Workshop Practice”, Sree Sai Publication, (2002).

5. P.Kannaiah & K.L.Narayana, “Manual on Workshop Practice”, Scitech Publications, (1999).

WELDING LAB

Name of the lab in-charge : Mr. U.Mohammed Iqbal

Name of the lab Assistant : Mr. K.S.Rajapreyan

Name of the Lab Equipment’s

1. Spot welding - 1 nos

2. Arc welding equipment - 3 nos

3. Power hack saw - 1 nos

4. MIG welding - 1 nos

5. Gas welding equipment - 1 nos

List of Exercises

A) Arc Welding

1. Preparation of arc welding of Butt joints

2. Preparation of arc welding of Lap joints

3. Preparation of arc welding of T- joints

B) Gas Welding

1. Demonstration of Gas welding

C) Sheet metal

1. Fabrication of tray

2. Fabrication of cone (or) funnel

3. Different types of joints

Computing facility : NO

Lab Manual : YES

Research oriented :

MANUFACTURING TECHNOLOGY LAB

Name of the lab in-charge : Mr. J.Shiva Kumar

Name of the lab Assistant : Mr. K.Kandasamy

Mr.V.Karthikeyan


1. Centre lathe - 18 Nos

2. Radial drilling machine

List of Exercises

1. Simple turning

2. Taper turning

3. Drilling


Lab Manual : YES

Research oriented :

Computer Aided Drafting and Modeling Laboratory

Subject

Code Subject Name

Lectures

(Periods)

Tutorial

(Periods)

Practical

(Periods)

ME 2155 Computer Aided Drafting And

Modeling Laboratory 0 1 2

List of Experiments / Exercises:

1. Study of capabilities of software for Drafting and Modeling – Coordinate systems (absolute,

relative, polar, etc.) – Creation of simple figures like polygon and general multi-line figures.

2. Drawing of a Title Block with necessary text and projection symbol.

3. Drawing of curves like parabola, spiral, involute using Bspline or cubic spline.

4. Drawing of front view and top view of simple solids like prism, pyramid, cylinder, cone, etc, and

dimensioning.

5. Drawing front view, top view and side view of objects from the given pictorial views (eg. V-

block, Base of a mixie, Simple stool, Objects with hole and curves).

6. Drawing of a plan of residential building ( Two bed rooms, kitchen, hall, etc.)

7. Drawing of a simple steel truss.

8. Drawing sectional views of prism, pyramid, cylinder, cone, etc,

9. Drawing isometric projection of simple objects.

10. Creation of 3-D models of simple objects and obtaining 2-D multi-view drawings from 3-D

model.

Reference Books:

1. CAD Lab manual

Text Books: 1. Computer Aided Drafting and Design: Concepts and Applications “Donald D.Voisinet”

COMPUTER AIDED DRAFTING AND MODELING LAB

Name of the lab in-charge : Mr. C.K.Dinakarraj

Name of the lab Assistant : Mr. H.Sampath


1. No of computers with accessories - 34 nos

2. Printer (canon) - 2 nos

3. Printer (HP laser jet) - 1 nos

4. Plotter - 1 nos

5. 15 KVA UPS with 3 hrs back up,

100 AH SMF battery - 1 nos

Software’s

1. Auto CAD

CAD Lab List of Exercises

1. Study of capabilities of software for Drafting and Modeling – Coordinate systems

(absolute, relative, polar, etc.) – Creation of simple figures like polygon and general

multi-line figures.

2. Drawing of a Title Block with necessary text and projection symbol.

3. Drawing of curves like parabola, spiral, involute using Bspline or cubic spline.

4. Drawing of front view and top view of simple solids like prism, pyramid, cylinder, cone,

etc, and dimensioning.

5. Drawing front view, top view and side view of objects from the given pictorial views (eg.

V-block, Base of a mixie, Simple stool, Objects with hole and curves).

6. Drawing of a plan of residential building ( Two bed rooms, kitchen, hall, etc.)

7. Drawing of a simple steel truss.

8. Drawing sectional views of prism, pyramid, cylinder, cone, etc,

9. Drawing isometric projection of simple objects.

10. Creation of 3-D models of simple objects and obtaining 2-D multi-view drawings from 3-

D model.

Computing facility : YES

Lab Manual : YES

Research oriented :

Manufacturing Technology Lab I

Subject

code Subject Name

Lectures

(Periods)

Tutorial

(Periods)

Practical

(Periods)

ME 2207 Manufacturing Technology Lab I 0 0 3


1. Two or More Metal Cutting Experiments

(Example: Shear Angle Measurement, Cutting Force Measurement, Cutting Temperature

Measurement, Tool Wear Measurement, Life Measurement etc.)

2. One or More Exercises in Milling Machines

(Example: Milling Polygon Surfaces, Gear milling, Keyway milling, Helical Groove milling etc.)

3. Two or More Exercises in Grinding / Abrasive machining

(Example: Surface Grinding, Cylindrical Grinding, Centreless Grinding, Lapping, Honing etc.)

4. Two or More Exercises in Machining Components for Assembly of different fits.

(Example: Machining using Lathes, Shapers, Drilling, Milling, Grinding Machines etc.)

5. One or More Exercises in Capstan or Turret Lathes

6. One or More Exercises in Gear Machining

(Example: Gear Cutting, Gear Shaping, Gear Hobbing etc.)

7. One or More Exercises in CNC Machines

(Example: CNC Programming, CNC Tooling, CNC Machining etc.

LIST OF EQUIPMENT

1. Centre Lathes - 15 No (5 Precision Type)

2. Turret and Capstan Lathes - 1 No each

3. Horizontal Milling Machine - 1 No

4. Vertical Milling Machine - 1 No

5. Surface Grinding Machine - 1 No

6. Tool Dynamometer - 1 No

7. Gear Hobbing Machine - 1 No

8. CNC Lathe (Trainer or Industrial Type) - 1 No

Reference Books:

1. Manufacturing technology lab I Manual.

Text Book:

1. Hajra Choudhury, “Elements of Workshop Technology, Vol. I and II”, Mediab Promotors Pvt

Ltd., Mumbai, 2001

2. S.Gowri, P.Hariharan, and A.Suresh Babu, “Manufacturing Technology 1”, Pearson Education ,

2008.

MANUFACTURING TECHNOLOGY LAB-I



Mr.V.Karthikeyan










List of Exercises

1.. Two or More Metal Cutting Experiments

(Example: Shear Angle Measurement, Cutting Force Measurement, Cutting

Temperature Measurement, Tool Wear Measurement, Life Measurement etc.)

2. One or More Exercises in Milling Machines

(Example: Milling Polygon Surfaces, Gear milling, Keyway milling, Helical Groove

milling etc.)


(Example: Surface Grinding, Cylindrical Grinding, Centreless Grinding, Lapping,

Honing etc.)

4. Two or More Exercises in Machining Components for Assembly of different fits.

(Example: Machining using Lathes, Shapers, Drilling, Milling, Grinding Machines

etc.)


6. One or More Exercises in Gear Machining

(Example: Gear Cutting, Gear Shaping, Gear Hobbing etc.)

7. One or More Exercises in CNC Machines

(Example: CNC Programming, CNC Tooling, CNC Machining etc.


Lab Manual : YES

Research oriented :

Manufacturing Technology Lab II

Subject

code Subject Name

Lectures

(Periods)

Tutorial

(Periods)

Practical

(Periods)

ME 2258 Manufacturing Technology Lab II 0 0 3


1. Two or More Measurements in Metal Cutting Experiment (Example: Shear Angle,

Cutting Force, Tool Wear etc.)

2. One or More Exercises in Shaper, Slotter, Planner, Drilling, Milling Machines

(Example: Round to Square, Dovetail in shaper, Internal keyway cutting in Slotter,

Round to square in Planner, Drilling, reaming and tapping in Drilling machine, Gear

Milling and Keyway milling in Milling machine.)


(Example: Surface Grinding, Cylindrical Grinding.)

4. Two or More Exercises in Assembly of Machined Components for different fits.

(Example: Parts machined using Lathes, Shapers, Drilling, Milling, and Grinding

Machines etc.)


6. One or More Exercises in Gear Machining (Example: Gear Milling, Gear Hobbing etc.)

TOTAL: 45 PERIODS

Reference Books:

1. Manufacturing Technology Lab II manual.

Text Book:

1. Hajra Choudry, “Elements of Work Shop Technology – Vol. II”, Media Promoters. 2002

2. Rao, P.N. “Manufacturing Technology”, Metal Cutting and Machine Tools, Tata McGraw–Hill,

New Delhi, 2003.

3. P.C. Sharma, “A Text Book of Production Engineering”, S. Chand and Co. Ltd, IV edition, 1993.

4. Shrawat N.S. and Narang J.S, ‘CNC Machines’, Dhanpat Rai & Co., 2002.

MANUFACTURING TECHNOLOGY LAB-II



Mr.V.Karthikeyan










List of Exercises

1. Two or More Measurements in Metal Cutting Experiment

(Example: Shear Angle, Cutting Force, Tool Wear etc.)

2. One or More Exercises in Shaper, Slotter, Planner, Drilling, Milling Machines

(Example: Round to Square, Dovetail in shaper, Internal keyway cutting in Slotter,

Round to square in Planner, Drilling, reaming and tapping in Drilling machine, Gear

Milling and Keyway milling in Milling machine.)


(Example: Surface Grinding, Cylindrical Grinding.)

4. Two or More Exercises in Assembly of Machined Components for different fits.

(Example: Parts machined using Lathes, Shapers, Drilling, Milling, and Grinding

Machines etc.)


6. One or More Exercises in Gear Machining (Example: Gear Milling, Gear Hobbing etc.)


Lab Manual : YES

Research oriented :

Computer Aided Machine Drawing Laboratory

Subject

code Subject Name

Lectures

(Periods)

Tutorial

(Periods)

Practical

(Periods)

ME 2257 Computer Aided Machine Drawing

Laboratory 0 0 3


DRAWING STANDARDS

Code of practice for Engineering Drawing, BIS specifications – Welding symbols, rivetedjoints,

keys, fasteners – Reference to hand book for the selection of standardcomponents like bolts, nuts,

screws, keys etc.

2-D DRAWINGS

Limits, Fits – Tolerancing of individual dimensions- Specification of Fits- ManualPreparation of

production drawings and reading of part and assembly drawings.

CAD PRACTICE (USING APPLICATION PACKAGES)

Drawing, Editing, Dimensioning, Plotting Commands, Layering Concepts, Hatching,Detailing,

Assembly, basic principles of GD&T (geometric dimensioning & tolerancing)

ASSEMBLY DRAWING (MANUAL & USING APPLICATION PACKAGES)

Manual parts drawing and preparation of assembled views given part details forcomponents followed

by practicing the same using CAD packages.Suggested Assemblies:

Shaft couplings – Plummer block – Screw jack- Lathe Tailstock – Universal Joint –Machine Vice –

Stuffing box- safety Valves - Non-return valves- Connecting rod –Pistonand crank shaft- Multi plate

clutch- Preparation of Bill of materials and tolerance datasheet

TOTAL: 45

PERIODS

Reference Books:

1. Computer Aided Machine Drawing Laboratory manual.

Text Book:

1. BHATT.N.D. and PANCHAL.V.M., “Machine Drawing”, Charotar Publishing

House, 388001, 38th Edition, 2003.

2. P.S.G. Design Data Book

3. Luzadder,Warren.J., and Duff, Jon.M. “Fundamentals of Engineering Drawing”,Prentice Hall

India Pvt. Ltd., Eastern Economy Edition, Eleventh Edition,

Computer Aided Machine Drawing Laboratory




1. No of computers with accessories - 34 nos



4. Plotter - 1 nos

5. CNC Turning - 1 nos

6. CNC Milling - 1 nos



Software’s

1.Auto CAD


Assembly drawings of Shaft couplings – Plummer block – Screw jack- Lathe

Tailstock – Universal Joint –Machine Vice – Stuffing box- safety Valves - Non-return

valves- Connecting rod –Piston and crank shaft- Multi plate clutch- Preparation of Bill of

materials and tolerance datasheet


Lab Manual : YES

Research oriented :

Thermal Engineering Laboratory – I

Subject

code Subject Name

Lectures

(Periods)

Tutorial

(Periods)

Practical

(Periods)

ME 2306 Thermal Engineering Laboratory - I 0 0 3

Lab Experiment/ Exercise

I.C ENGINE LAB AND FUELS LAB 30

1. Valve Timing and Port Timing Diagrams.

2. Performance Test on 4-stroke Diesel Engine.

3. Heat Balance Test on 4-stroke Diesel Engine.

4. Morse Test on Multi cylinder Petrol Engine.

5. Retardation Test to find Frictional Power of a Diesel Engine.

6. Determination of Viscosity – Red Wood Viscometer.

7. Determination of Flash Point and Fire Point.

STEAM LAB 15

1. Study of Steam Generators and Turbines.

2. Performance and Energy Balance Test on a Steam Generator.

3. Performance and Energy Balance Test on Steam Turbine.

TOTAL: 45

PERIODS

Reference Books:

1. Thermal engineering lab-I manual.

Text Book:

1. Sarkar, B.K,”Thermal Engineering” Tata McGraw-Hill Publishers, 2007

Thermal Engineering Laboratory – I

Name of the lab in-charge : Mr. V.Nadanakumar

Name of the lab Assistant : Mr. J.Selvam


1. Single cylinder diesel engine

2. Two cylinder diesel engine

3. Single cylinder petrol engine

4. Multi cylinder petrol engine

5. Tech-ed engine with data acquisition system

6. Computerized variable compression ratio engine

7. Multi cylinder diesel engine

8. Single and two stage air compressor

9. Wind tunnel

10. Air blower

11. Gas analyzer

12. Injection pressure test rig

13. Bomb calorimeter

14. Gas calorimeter

15. Viscometer (Say bolt & redwood)

16. Flash and fire point apparatus (open cup and closed cup apparatus)

17. Cloud and pour point apparatus

Name of the Lab Equipment’s (STEAM LAB)

1. Bio gasifier

2. Vertical axis wind mill

3. Solar heater

4. Single cylinder diesel engine with data acquisition system

List of Exercises

I.C Engine Lab and Fuels Lab

1. Valve Timing and Port Timing Diagrams.

2. Performance Test on 4-stroke Diesel Engine.

3. Heat Balance Test on 4-stroke Diesel Engine.

4. Morse Test on Multi cylinder Petrol Engine.

5. Retardation Test to find Frictional Power of a Diesel Engine.

6. Determination of Viscosity – Red Wood Viscometer.

7. Determination of Flash Point and Fire Point.

Steam Lab

1. Study of Steam Generators and Turbines.

2. Performance and Energy Balance Test on a Steam Generator.

3. Performance and Energy Balance Test on Steam Turbine.


Lab Manual : YES

Research oriented : 1. Data Acquisition system with 4-stroke Diesel

Engine

2. Computerized variable compression ratio engine

3. Wind tunnel

Dynamics Laboratory

Subject

code Subject Name

Lectures

(Periods)

Tutorial

(Periods)

Practical

(Periods)

ME 2307 Dynamics Laboratory 0 0 3


1. a) Study of gear parameters.

b) Experimental study of velocity ratios of simple, compound, Epicyclic and differential gear

trains.

2. a) Kinematics of Four Bar, Slider Crank, Crank Rocker, Double crank, Double rocker, Oscillating

cylinder Mechanisms.

b) Kinematics of single and double universal joints.

3. a) Determination of Mass moment of inertia of Fly wheel and Axle system.

b) Determination of Mass Moment of Inertia of axisymmetric bodies using Turn Table apparatus.

c) Determination of Mass Moment of Inertia using bifilar suspension and compound pendulum.

4. Motorized gyroscope – Study of gyroscopic effect and couple.

5. Governor - Determination of range sensitivity, effort etc., for Watts, Porter, Proell, and Hartnell

Governors.

6. Cams – Cam profile drawing, Motion curves and study of jump phenomenon

7. a) Single degree of freedom Spring Mass System – Determination of natural Frequency and

verification of Laws of springs – Damping coefficient determination.

b) Multi degree freedom suspension system – Determination of influence coefficient.

8. a) Determination of torsional natural frequency of single and Double Rotor systems.- Undamped

and Damped Natural frequencies.

b) Vibration Absorber – Tuned vibration absorber.

9. Vibration of Equivalent Spring mass system – undamped and damped vibration.

10. Whirling of shafts – Determination of critical speeds of shafts with concentrated loads.

11. a). Balancing of rotating masses. (b) Balancing of reciprocating masses.

12. a) Transverse vibration of Free-Free beam – with and without concentrated masses.

b) Forced Vibration of Cantilever beam – Mode shapes and natural frequencies.

c) Determination of transmissibility ratio using vibrating table.

13.Students should be familiar with the use of the following device/equipments depending upon

availability.

Tachometers – Contact and non contact

Dial gauge

Stroboscope

Accelerometers – Vibration pickups

Displacement meters.

Oscilloscope

Vibration Shaker

TOTAL: 45 PERIODS

Reference Books: 1. Dynamics Lab Manuals

Text Book

1. Ambekar A. G., Mechanism and Machine Theory, Prentice Hall of India, New Delhi, 2007.

DYNAMICS LAB

Name of the lab in-charge : Mr. K.Dhandapani

Name of the lab Assistant : Mr. Sakthibalan


1. Wheel balancing equipment

2. Gyroscope

3. Governor

4. Vibration test rig

List of Exercises

1. a) Study of gear parameters.

b) Experimental study of velocity ratios of simple, compound, Epicyclic and

differential gear trains.

2. a) Kinematics of Four Bar, Slider Crank, Crank Rocker, Double crank, Double rocker,

Oscillating cylinder Mechanisms.

b) Kinematics of single and double universal joints.

3. a) Determination of Mass moment of inertia of Fly wheel and Axle system.

b) Determination of Mass Moment of Inertia of axis symmetric bodies using Turn Table

apparatus.

c) Determination of Mass Moment of Inertia using bifilar suspension and compound

pendulum.

4. Motorized gyroscope – Study of gyroscopic effect and couple.

5. Governor - Determination of range sensitivity, effort etc., for Watts, Porter, Proell, and

Hartnell Governors.

6. Cams – Cam profile drawing, Motion curves and study of jump phenomenon

7. a) Single degree of freedom Spring Mass System – Determination of natural Frequency

and

verification of Laws of springs – Damping coefficient determination.

b) Multi degree freedom suspension system – Determination of influence coefficient.

8. a) Determination of torsional natural frequency of single and Double Rotor systems.-

Undamped and Damped Natural frequencies.

b) Vibration Absorber – Tuned vibration absorber.

9. Vibration of Equivalent Spring mass system – undamped and damped vibration.

10. Whirling of shafts – Determination of critical speeds of shafts with concentrated loads.

11. a). Balancing of rotating masses. (b) Balancing of reciprocating masses.

12. a) Transverse vibration of Free-Free beam – with and without concentrated masses.

b) Forced Vibration of Cantilever beam – Mode shapes and natural frequencies.

c) Determination of transmissibility ratio using vibrating table.


Lab Manual : YES

Research oriented :

Metrology and measurement laboratory

Subject

code Subject Name

Lectures

(Periods)

Tutorial

(Periods)

Practical

(Periods)

ME 2308 Metrology and Measurement Laboratory 0 0 3


1. Calibration of Vernier / Micrometer / Dial Gauge

2. Checking Dimensions of part using slip gauges

3. Measurements of Gear Tooth Dimensions

4. Measurement of Angle using sine bar / sine center / tool makers microscope

5. Measurement of straightness and flatness

6. Measurement of thread parameters

7. Setting up of comparators for inspection (Mechanical / Pneumatic / Electrical)

8. Measurement of Temperature using Thermocouple / Pyrometer

9. Measurement of Displacement

10. Measurement of Force

11. Measurement of Torque

12. Measurement of Vibration / Shock

TOTAL: 45 PERIODS

Reference Books:

1. Metrology and measurement lab manual.

Text Book:

1. Jain R.K., “Engineering Metrology”, Khanna Publishers, 2005

METROLOGY LAB

Name of the lab in-charge : Mr. S.Pachaiyappan

Name of the lab Assistant : Mr. S.Jayaprakash


1. Micrometer

2. Vernier Caliper

3. Vernier Height Gauge

4. Vernier depth Gauge

5. Slip Gauge Set

6. Gear Tooth Vernier

7. Sine Bar

8. Sine Center

9. Bevel Protractor

10. Floating Carriage Micrometer

11. Profile Projector / Tool Makers Microscope

12. Mechanical / Electrical / Pneumatic Comparator

13. Autocollimator

14. Temperature Measuring Setup

15. Tool makers microscope

List of Exercises

1. Calibration of Vernier / Micrometer / Dial Gauge

2. Checking Dimensions of part using slip gauges

3. Measurements of Gear Tooth Dimensions

4. Measurement of Angle using sine bar / sine center / tool makers microscope

5. Measurement of straightness and flatness

6. Measurement of thread parameters

7. Setting up of comparators for inspection (Mechanical / Pneumatic / Electrical)

8. Measurement of Temperature using Thermocouple / Pyrometer

9. Measurement of Displacement

10. Measurement of Force

11. Measurement of Torque

12. Measurement of Vibration / Shock


Lab Manual : YES

Research oriented :

CAD/CAM Laboratory

Subject

code Subject Name

Lectures

(Periods)

Tutorial

(Periods)

Practical

(Periods)

ME 2309 CAD/CAM Laboratory 0 0 3


3D GEOMETRIC MODELING

Creation of 3D Models - Wire Frame, Surface, Solid modeling Techniques Using CAD Packages –

CSG, B-Rep Approaches in Solid Modeling - Feature Based Modeling Technique – Assembly –

Detailing - Exposure to Industrial Components – Application of GD&T

STL FILE GENERATION – REVERSE ENGINEERING

Manual CNC Part Programming

Manual CNC Part Programming Using Standard G and M Codes - Tool Path Simulation – Exposure

to Various Standard Control Systems- Machining simple components by Using CNC machines.

COMPUTER AIDED PART PROGRAMMING

CL Data Generation by Using CAM Software– Post Process Generation for Different Control System

– Machining of Computer Generated Part Program by Using Machining Center and Turning Center.

STUDY OF EXPERIMENTS

Multi-axial Machining in CNC Machining Center –EDM – EDM Wire Cut – Rapid Prototyping

TOTAL: 45

PERIODS

Reference Books:

1. CAD/CAM Lab manuals

Text Book:

1. Juvinall R. C., Marshek K.M., “Fundamentals of Machine component Design”, – John Wiley & Sons Third

Edition, 2002.

CAD/CAM LAB




1.No of computers with accessories - 34 nos



4. Plotter - 1 nos





Software’s

1.Solid works - 30 users

2. Auto CAD

3. Edge CAM-2011 R


Creation of 3D Models - Wire Frame, Surface, Solid modeling Techniques Using CAD

Packages – CSG, B-Rep Approaches in Solid Modeling - Feature Based Modeling

Technique – Assembly – Detailing - Exposure to Industrial Components – Application

of GD&T

CYCLE I : Practice on CNC Lathe

1. Generating a program for facing and turning operation

2. Generating a program for step turning and chamfering operation

3. Generating a program for tapper turning operation

4. Generating a program for thread cutting operation

5. Generating a program for contouring and grooving operation

6. Generating a program for multiple turning operation

CYCLE II : Practice on CNC Milling

1. Generating a program for profile cutting operation

2. Generating a program for mirroring operation

3. Generating a program for drilling operation


Lab Manual : YES

Research oriented :

Thermal Engineering Laboratory - II

Subject

code Subject Name

Lectures

(Periods)

Tutorial

(Periods)

Practical

(Periods)

ME 2355 Thermal Engineering Laboratory - II 0 0 3


HEAT TRANSFER 30

1. Thermal conductivity measurement by guarded plate method

2. Thermal conductivity of pipe insulation using lagged pipe apparatus

3. Natural convection heat transfer from a vertical cylinder

4. Forced convection inside tube

5. Heat transfer from pin-fin (natural & forced convection modes)

6. Determination of Stefan-Boltzmann constant

7. Determination of emissivity of a grey surface

8. Effectiveness of parallel/counter flow heat exchanger

REFRIGERATION AND AIR CONDITIONING 15

1. Determination of COP of a refrigeration system

2. Experiments on air-conditioning system

3. Performance test on single/two stage reciprocating air compressor.

TOTAL: 45

PERIODS

Reference Books:

1. Thermal Engineering Lab-II Manual

Text Book:

1. Sarkar, B.K,”Thermal Engineering” Tata McGraw-Hill Publishers, 2007

2. Kothandaraman.C.P., Domkundwar.S,Domkundwar. A.V., “A course in thermal

engineering,”Dhanpat Rai &sons ,Fifth edition, 2002.

Thermal Engineering Laboratory - II

Name of the lab in-charge : Mr. D.Thamil Selvan

Name of the lab Assistant : Mr. K.Selvam


1. Lagged pipe apparatus

2. Pin fin apparatus

3. Forced convection apparatus

4. Heat pipe apparatus

5. Composite wall apparatus

6. Two slab guarded hot plate

7. Thermal conductivity of metal rod

8. Double pipe heat exchanger

9. Stefan boltzman constant apparatus

10. Thermal conductivity of insulating material

11. Natural convection apparatus

12. Emissivity apparatus

13. Basic water cooling tower

14. Air conditioning test rig

15. Refrigeration test rig

List of Exercises

Heat Transfer

1. Thermal conductivity measurement by guarded plate method

2. Thermal conductivity of pipe insulation using lagged pipe apparatus

3. Natural convection heat transfer from a vertical cylinder

4. Forced convection inside tube

5. Heat transfer from pin-fin (natural & forced convection modes)

6. Determination of Stefan-Boltzmann constant

7. Determination of emissivity of a grey surface

8. Effectiveness of Parallel/counter flow heat exchanger

Refrigeration and Air Conditioning

1. Determination of COP of a refrigeration system

2. Experiments on air-conditioning system

3. Performance test on single/two stage reciprocating air compressor.


Lab Manual : YES

Research oriented :

Computer Aided Simulation & Analysis Laboratory

Subject

code Subject Name

Lectures

(Periods)

Tutorial

(Periods)

Practical

(Periods)

ME 2404 Computer Aided Simulation &

Analysis Laboratory 0 0 3


A. SIMULATION 8

1. Simulation of Air conditioning system with condenser temperature and evaporator

2. temperatures as input to get COP using C /MAT Lab.

3. Simulation of Hydraulic / Pneumatic cylinder using C / MAT Lab.

4. Simulation of cam and follower mechanism using C / MAT Lab.

B. ANALYSIS (SIMPLE TREATMENT ONLY) 37

1. Stress analysis of a plate with a circular hole.

2. Stress analysis of rectangular L bracket

3. Stress analysis of an axi-symmetric component

4. Stress analysis of beams (Cantilever, Simply supported, Fixed ends)

5. Mode frequency analysis of a 2 D component

6. Mode frequency analysis of beams (Cantilever, Simply supported, Fixed ends)

7. Harmonic analysis of a 2D component

8. Thermal stress analysis of a 2D component

9. Conductive heat transfer analysis of a 2D component

10. Convective heat transfer analysis of a 2D component

TOTAL: 45 PERIODS

Reference Books:

1. Computer Aided Simulation & Analysis Lab manuals

Text Book:

1. Juvinall R. C., Marshek K.M., “Fundamentals of Machine component Design”, – John Wiley & Sons Third

Edition, 2002.

2. P.Seshu, “Text Book of Finite Element Analysis”, Prentice-Hall of India Pvt. Ltd., New Delhi,

2007. ISBN-978-203-2315-5

Computer Aided Simulation & Analysis Laboratory




1.No of computers with accessories - 34 nos



4. Plotter - 1 nos





Software’s

1.ANSYS

List of Exercises

A. SIMULATION 8

1.Simulation of Air conditioning system with condenser temperature and evaporator

2. temperatures as input to get COP using C /MAT Lab.

3. Simulation of Hydraulic / Pneumatic cylinder using C / MAT Lab.

4. Simulation of cam and follower mechanism using C / MAT Lab.

B. ANALYSIS (SIMPLE TREATMENT ONLY) 37

1. Stress analysis of a plate with a circular hole.

2. Stress analysis of rectangular L bracket

3. Stress analysis of an axi-symmetric component

4. Stress analysis of beams (Cantilever, Simply supported, Fixed ends)

5. Mode frequency analysis of a 2 D component

6. Mode frequency analysis of beams (Cantilever, Simply supported, Fixed ends)

7. Harmonic analysis of a 2D component

8. Thermal stress analysis of a 2D component

9. Conductive heat transfer analysis of a 2D component

10. Convective heat transfer analysis of a 2D component


Lab Manual : YES

Research oriented :

Mechatronics Laboratory

Subject

code Subject Name

Lectures

(Periods)

Tutorial

(Periods)

Practical

(Periods)

ME 2405 Mechatronics Laboratory 0 0 3


LIST OF EXPERIMENTS

1. Design and testing of fluid power circuits to control

2. velocity (ii) direction and (iii) force of single and double acting actuators

3. Design of circuits with logic sequence using Electro pneumatic trainer kits.

4. Simulation of basic Hydraulic, Pneumatic and Electric circuits using software

5. Circuits with multiple cylinder sequences in Electro pneumatic using PLC

6. Speed Control of AC & DC drives

7. Servo controller interfacing for DC motor

8. PID controller interfacing

9. Stepper motor interfacing with 8051 Micro controller

10. full step resolution (ii) half step resolution

11. Modeling and analysis of basic electrical, hydraulic and pneumatic systems

12. using LAB VIEW

13. Computerized data logging system with control for process variables like

14. pressure flow and temperature

TOTAL: 45 PERIODS

Reference Books:

1. Mechatronics Lab Manual

Text Book:

1. Bolton,W, “Mechatronics” , Pearson education, second edition, fifth Indian Reprint, 2003

MECHATRONICS LAB

Name of the lab in-charge : Mr. N.Senthil Kumar

Name of the lab Assistant : Mr. A.Vignesh


1. No of computers with its accessories - 15 Nos.

2. Printer (HP laser jet) - 1 Nos.

Software’s

1. Lab view - 50 users

2. Fluid SIM - 10 users

(Hydro SIM-5, pneumo SIM-5)

List of Exercises

1. Controlling the speed of the double acting cylinder by using Meter in and Meter out.

2. Automatic operation of double acting cylinder in single cycle using limit switches.

3. Controlling the operation of double acting cylinder using Memory valves.

4. Controlling the operation of single acting cylinder using single solenoid valve.

5. Operation of double acting cylinder using solenoid valve use separate manual

controls for Forward and Reverse stroke.

6. Multi cycle operation of double acting cylinder using electro pneumatic kit.

7. Automatic operation of double acting cylinder using single cycle using limit switch

and Memory valve.

8. Control of DC Motor with PID controller.

9. Speed control of AC servomotor by using PLC controller.

10. Connection of stepper motor with microcontroller to obtain forward and reverse

motion.

11. Connection of stepper motor with microcontroller for required angle.

12. Speed controller of AC servomotor by using PLC controller with counter, timer.

13. Conversion of inch to millimeter and farebeat to Celsius using lab view.


Lab Manual : YES

Research oriented :

om sakthi adhiparasakthi engineering college, melmaruvathur department...

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