omae real time monitoring to extend operating life of offshore platforms

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www.pulse-monitoring.com The Use of Real Time Monitoring to Extend the Operating Life of Offshore Platforms OMAE | June 2014

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Presented at OMAE San Francisco in 2014 by Paul Chittenden, this presentation shows how oil and gas operators are using real-time monitoring to extend the life of their production platforms. Operators are using Pulse's monitoring technologies for some of the following: • Extending operating life • Structural Integrity (Storm Events) • Optimising inspection programs • Early warning systems (Structural or Foundational) • Assessing Repairs • Increasing deck mass • Adding conductors / risers • Collision detection • Design verification (New Installations)

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Page 1: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

The Use of Real Time

Monitoring to Extend the

Operating Life of Offshore

Platforms

OMAE | June 2014

Page 2: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

• Introduction

• Challenges

• Why Monitor?

• Monitoring Technologies

• Case Study: Valemon

– Project Overview

– Client Objectives

– Monitoring System

– Data and Results

• Conclusion

Agenda

Page 3: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Platform Age: A Visual Representation

Introduction

Estimates

Page 4: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

ChallengesOffshore Platforms

Design | Environment | Fatigue | Corrosion | Impacts

Page 5: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Operating Past Design Life

• Asset life extension being

driven by:

– Technological Advancements

– High price of oil

– Increasing use of subsea

tiebacks

– Operator focus on cutting costs

Why?

Page 6: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Why are Clients Monitoring?

• Extending operating life

• Structural Integrity (Storm Events)

• Optimising inspection programs

• Early warning systems (Structural or Foundational)

• Assessing Repairs

• Increasing deck mass

• Adding conductors / risers

• Collision detection

• Design verification (New Installations)

Page 7: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Reliability Engineering Life Cycle

Why Monitor?

Useful Life

MonitoringInvestment

MonitoringROI

Service Life (Years)

Fati

gue

Rat

e

$ S

aved

Design Verification

Assumed Design Life

Page 8: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Monitoring TechnologiesEquipment Used

Accelerometers

InclinometersStrain Gauges Environmental

(Wave Radar & ADCP)

Page 9: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Monitoring TechnologiesSoftware and Data Management

Page 10: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Monitoring TechnologiesData Processing and Reporting

• Spectrum of the motion data (Acceleration versus Freq)

• Natural frequency determination

• Integration of time series (Displacement)

• Wave information (Wave height, Period or directions)

• Screens of anomalies

• Repair / modification verification

– Decrease of displacement

Page 11: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Valemon Jacket Monitoring

• Location: Norwegian North

Sea

• Water Depth: 135m

• Valemon jacket

– 9,000 tonne

– 20 slot capacity

• Monitoring Campaign:

2012/13

Introduction

Page 12: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Valemon Jacket Monitoring

• Monitor pre-drilling phase:

– Monitor deflections of jacket and

jackup

• Confirm that equipment is operated

within design limits:

– Confirm that jacket deflections

remained within expected levels

• Validate & calibrate simulation models:

– Compare measured and predicted

responses to improve models for future

operations

Client requirements

Increased motion

after jacking up

Page 13: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Monitoring system

Valemon Jacket Monitoring

Page 14: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Valemon Jacket Monitoring

• 3 axis precision

accelerometers

• Installed in Eexd- rated

housings

• Hardwired back to central

control room using armoured

cable

Loggers

Page 15: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Valemon Jacket Monitoring Strain sticks

• Strain sticks installed in 4

locations

• Measuring curvature of the riser

• Each stick linked to an EExd

logger

Page 16: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Valemon Jacket Monitoring Environmental sensors

• Air-gap wave radar installed

• Measuring wave height and

period

• ADCP- measuring current

speed and direction through

depth

Page 17: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Valemon Jacket Monitoring Jackup Data – Displacement

Page 18: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Valemon Jacket Monitoring Jacket Data – Displacement

Page 19: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Valemon Jacket Monitoring Data – Valemon Jacket Motion / Wave Height

0.00

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

0.50

0 1 2 3 4 5 6 7 8 9 10

Dis

pla

ce

me

nt (

m)

Significant Wave Height, Hs (m)

Pulse E.On Huntington Data Processing Support

MAXIMUM MEASURED AND PREDICTED LATERAL MOTION ON JACK-UPMotion Logger POD-0007, 29/11/2012 - 24/01/2013

Maximum Measured Displacement Calculated (Nobel Denton)

Nobel Denton Hs vs. Displacement

Page 20: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Valemon Jacket Monitoring Data - Jacket Motion Fatigue

0

2

4

6

8

10

12

14

1.0E-10

1.0E-08

1.0E-06

1.0E-04

1.0E-02

1.0E+00

13-Feb 17:02 16-Feb 17:02 19-Feb 17:02 22-Feb 17:02

Sig

nific

ant

Wave H

eig

ht,

Hs (

m)

Cu

mu

lativ

e D

am

ag

e

Event Timeline

Statoil - West Elara And Valemon Platform Monitoring Campaign

CUMULATIVE FATIGUE DAMAGE - UPPER HP RISERMeasured Data - 13/02/2013 - 25/02/2013

Measured Data Predicted Data Significant Wave Height Hs

Page 21: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

Valemon Jacket Monitoring

• Monitoring system’s demonstrated responses of critical equipment

remained within design limits during campaign length

• The jacket moves 25-33% as much as jackup

• Complex responses of the jackup to wave loading observed

• Preliminary model calibration achieved, but difficult to fully

calibrate at this stage

Outcome

Page 22: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

• Platform monitoring is integral

to the IM Strategy of offshore

platforms

• Online Monitoring is used to

measure actual response vs

predicted responses to

validate design and improve

models for future operations

• Data used to make informed

decisions on life extension of

assets

Conclusion

Conclusion

Page 23: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

More Info

• Visit www.pulse-monitoring.com

• Or email: [email protected]

Page 24: OMAE  Real Time Monitoring to Extend Operating Life of Offshore Platforms

www.pulse-monitoring.com

References

• Use of Real Time Integrity Monitoring on Valemon Jacket During

Drilling Operations, A. Rimmer - 2H, I. Træen, H. Moberg - Statoil