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Operating Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers Tracy Ellerington Third Meeting of the EU Refining Forum 22 May 2014

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Page 1: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Operating Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers

Tracy Ellerington Third Meeting of the EU Refining Forum 22 May 2014

Page 2: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 2

Solomon Benchmarking Global Standard

We show our clients where their operations stand against the spectrum of global competition.

CPA based on “apples-to-apples” comparisons, letting you truly identify the areas where your facilities could improve.

Our data are proprietary, not pulled from inconsistent, publicly available sources.

We see the trends of change as of companies repeat participation study after study.

Page 3: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 3

Solomon Global CPA Studies & Consulting

Gas Processing Plants Liquid Pipelines

Fuels Refining

Petrochemicals Aromatics

Lubes Refining

Natural Gas Pipelines

Power Generation

Terminals

Process Control Reliability & Maintenance Automation

Integrated Site Complex Upstream – NEW

Companies in more than

on Solomon; our metrics have become the standard for gauging performance around the world.

Consulting Services

Page 4: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 4

2012 Fuels Study

Hundreds of refineries, representing more than 85% of the worldwide crude refining capacity, voluntarily

participated in Solomon’s 2012 Fuels Study.

Page 5: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Business Environment

Page 6: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 6

Crude Price History EUR

Dubai

Urals

Sources: EIA and Platts

Brent

WTI

20

40

60

80

100

120

140

2007 2008 2009 2010 2011 2012 2013

Crud

e Pr

ices

, USD

/bbl

Dubai

Urals

Brent

WTI

Page 7: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 7

-75

-270

37

256

168 154

281

119164

-333

-488

-181

663

981

389

49

215 197

North America Europe

Former Soviet Union

Asia

Middle East

Latin America

2013 (Forecast) 2012 2011

Global Oil Demand Growth, M bbl/d 2011 0.85 1.0% 2012 0.80 0.9% 2013 0.87 1.0%

4

104 109Africa

Global Oil Demand (IEA) Annual Changes Since 2010 (k bbl/d)

Source: http://omrpublic.iea.org/omrarchive/12dec12full.pdf

Page 8: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 8

Worldwide Oil Products Trade Flow 2012

Sources: IEA, EIA, and BP

500+

500+

300+

200

800+

300+

200

150

200+

1,500

300

650+

200+

900

300+ 500

600

150+

Thousand barrels per day

60

Refining is becoming a global commodity business with a significant growth in product trades across regions. Global Supply is competing with each other to keep up with Global Demand.

Page 9: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 9

Drivers for Competitiveness

Location Cost Base− Crude, Energy,

Salaries, & Wages

Market Constraints

Refinery Size and

Configuration

Product Yields

Operating Efficiency−

Energy, Maintenance, Personnel

Efficiency Drivers

Page 10: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Refining Performance Trends (2000–2012)

Page 11: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 11

Average EDC per Refinery Operating Years 2000–2012

0

100

200

300

400

2000 2002 2004 2006 2008 2010 2012

Inde

xed

EDC

per

Refin

ery,

%

India

US Gulf Coast

Korea/Singapore

Middle East

US East Coast

EU-28

Average EDC per refinery for all regions indexed relative to EU-28 = 100 in Year 2000

Page 12: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 12

Gross Margin Operating Years 2000–2012

0

100

200

300

400

500

2000 2002 2004 2006 2008 2010 2012

Inde

xed

Gro

ss M

argi

n, U

SD/b

bl

EU-28

US Gulf Coast

Korea/Singapore

Middle East

US East Coast

Gross Margin in USD/bbl for all regions indexed relative to 100 in Year 2000

Page 13: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 13

Gross Margin Operating Years 2000–2012

0

100

200

300

400

2000 2002 2004 2006 2008 2010 2012

Inde

xed

Gro

ss M

argi

n, U

SD/b

bl

India

US Gulf Coast

Korea/Singapore

Middle East

US East Coast

EU-28

Russia

Gross Margin in USD/bbl for all regions indexed relative to EU-28 = 100 in Year 2000

Page 14: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 14

Cash OpEx Operating Years 2000–2012

0

100

200

300

400

2000 2002 2004 2006 2008 2010 2012

Inde

xed

Cash

OpE

x, U

SD/b

bl

India

US Gulf Coast

Korea/Singapore

Middle East

US East Coast

EU-28 Russia

Cash OPEX in USD/bbl for all regions indexed relative to EU-28 = 100 in Year 2000

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Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 15

OpEx – Personnel Cost Operating Years 2000–2012

0

100

200

300

400

2000 2002 2004 2006 2008 2010 2012

Inde

xed

Pers

onne

l Cos

t, U

SD/b

bl

India

US Gulf Coast

Korea/Singapore

Middle East

US East Coast

EU-28 Russia

OPEX – Personnel Cost in USD/bbl for all regions indexed relative to EU-28 = 100 in Year 2000

Page 16: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 16

OpEx – Energy Cost Operating Years 2000–2012

0

100

200

300

400

500

600

2000 2002 2004 2006 2008 2010 2012

Inde

xed

Ener

gy C

ost, U

SD/b

bl

India

US Gulf Coast Korea/Singapore

Middle East

US East Coast

EU-28

Russia

OPEX – Energy Cost in USD/bbl for all regions indexed relative to EU-28 = 100 in Year 2000

Page 17: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 17

Energy Cost 2012 Study – EUR/ME

0

2

4

6

8

10

12

14

16

18

Ener

gy C

ost, U

SD/G

J

Average Prices: Middle East 2.3* USA 4.0 CSEUR 9.5 WEUR 11.8 PAC Region 16.4

2 3 1 4 * Middle East energy price as used in Solomon Study. Many Middle East refiners actually have much lower energy costs.

Page 18: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 18

OpEx – Other Cost Operating Years 2000–2012

0

100

200

300

400

500

2000 2002 2004 2006 2008 2010 2012

Inde

xed

Oth

er C

ost,

USD

/bbl

India

US Gulf Coast

Korea/Singapore

Middle East

US East Coast

EU-28

Russia

OPEX – Other Cost in USD/bbl for all regions indexed relative to EU-28 = 100 in Year 2000

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Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 19

Cash OpEx Operating Years 2000–2012

0

100

200

300

400

2000 2002 2004 2006 2008 2010 2012

Inde

xed

Cash

OpE

x, U

SD/b

bl

US Gulf Coast

Korea/Singapore

Middle East

US East Coast

EU-28 Russia

India

Cash OPEX in USD/bbl for all regions indexed relative to EU-28 = 100 in Year 2000

Page 20: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 20

Net Cash Margin Operating Years 2000–2012

-100

0

100

200

300

400

2000 2002 2004 2006 2008 2010 2012

Inde

xed

Net

Cas

h M

argi

n

US Gulf Coast

Korea/Singapore

Middle East

US East Coast

EU-28

Russia India

Net Cash Margin in USD/bbl for all regions indexed relative to EU-28 = 100 in Year 2000

Page 21: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 21

EU-28 Refining Margin and Costs Operating Years 2000–2012

Average EDC per refinery for all regions indexed relative to EU-28 = 100 in Year 2000

62

37

6453

4528

43

11

20

12

1213

18

13

20

30

1727

3443

36

7 13 8 8 9 12 9

0102030405060708090

100

2000 2002 2004 2006 2008 2010 2012

Perc

ent

of G

ross

Mar

gin

Net Cash Margin Personnel Cost Energy Other Cost

Page 22: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 22

US Gulf Coast Refining Margin and Costs Operating Years 2000–2012

Average EDC per refinery for all regions indexed relative to EU-28 = 100 in Year 2000

5338

5665

5242

64

12

19

119

1220

1425

2925

1927

23

10

10 15 8 7 10 15 11

0102030405060708090

100

2000 2002 2004 2006 2008 2010 2012

Perc

ent

of G

ross

Mar

gin

Net Cash Margin Personnel Cost Energy Other Cost

Page 23: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

How Do Refineries Compare?

Page 24: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 24

Gross Margin Operating Year 2012

-50

50

150

250

350

450

550

EU-28 India Korea/Singapore

MiddleEast

Russia US GulfCoast

US EastCoast

Inde

xed

Gro

ss M

argi

n, U

SD/b

bl

Gross Margin in USD/bbl indexed relative to EU-28 Peer Group Avg = 100 in Year 2000

Page 25: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 25

Cash OpEx Operating Year 2012

0

100

200

300

400

500

600

700

800

EU-28 India Korea/Singapore

MiddleEast

Russia US GulfCoast

US EastCoast

Inde

xed

Cash

OpE

x, U

SD/b

bl

Cash OPEX in USD/bbl indexed relative to EU-28 Peer Group Avg = 100 in Year 2000

Page 26: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

Proprietary © 2014 HSB Solomon Associates LLC

www.SolomonOnline.com 26

Net Cash Margin Operating Year 2012

-200

-100

0

100

200

300

400

500

600

700

EU-28 India Korea/Singapore

MiddleEast

Russia US GulfCoast

US EastCoast

Inde

xed

Net

Cas

h M

argi

n, U

SD/b

bl

Net Cash Margin in USD/bbl indexed relative to EU-28 Peer Group Avg = 100 in Year 2000

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Proprietary © 2014 HSB Solomon Associates LLC

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Conclusions Net Cash Margin, Operating Years 2000–2012

-200

-100

0

100

200

300

400

500

600

700

2000 2002 2004 2006 2008 2010 2012

Inde

xed

Net

Cas

h M

argi

n, U

SD/b

bl

US Gulf Coast

Korea/Singapore

Middle East

US East Coast EU-28

Net Cash Margin in USD/bbl for all regions indexed relative to 100 in Year 2000

Page 28: Operating Expenses and Margin Analysis of the … Expenses and Margin Analysis of the European Union (EU) Refineries vs Regional Peers ... the worldwide crude refining capacity, voluntarily

around the world.

Improving Competitive Performance