operation and installation manual - poolcenter.com · saturation index the saturation index (si)...

ELECTROLYTIC CHLORINE GENERATORBASIC POOL MAINTENANCE REQUIREMENTS

WEE

KLY

MO

NTH

LYQ

UAR

TER

LY

Free Chlorine 1.0 - 3.0 ppm Turn output dial up to increase, pH 7.2 - 7.6

down to decrease -OR- increase

Too low - add soda ash.

or decrease pump filtration time.

Too high - add muriatic acid

Alkalinity 80 - 120 ppm

Salt 2700 - 3400 ppm Add salt as required to increase.

Add baking soda to increase.

Stabilizer 60 - 80 ppm Add cyanuric acid to increase.

Calcium 200 - 400 ppm Add calcium to increase. Electrolytic Cell inspect & clean Refer to section in manual.

TEST IDEAL RANGE ADJUSTMENT REQUIRED

Drain and add water to decrease.

Add acid as required to decrease.

Operation and InstallationManual

Questions?

Refer to www.haywardcanada.com for latestmanual revisions, additional information and helpful service.

620 Division St.Elizabeth, NJ 07207 092391A

SWIMPURE-CULSWIMPURE-20-CUL

IMPORTANT SAFETY INSTRUCTIONSWhen using this electrical equipment, basic safety precautionsshould always be followed, including the following:

• READ AND FOLLOW ALLINSTRUCTIONS

16

• Use Copper Conductors Only

• Disconnect all AC power during installation.

• Warning - To reduce the risk of injury, do not permitchildren to use this product unless they are closelysupervised at all times.

• A green colored terminal marked "Earth Ground" is lo-cated inside the wiring compartment. To reduce the riskof electric shock, this terminal must be connected to thegrounding means provided in the electric supply servicepanel with a continuous copper wire equivalent in size tothe circuit conductors supplying the equipment.

• One bonding lug for US models (two for Canadian mod-els) is provided on the external surface. To reduce therisk of electric shock, connect the local common bondinggrid in the area of the swimming pool, spa, or hot tub tothese terminals with an insulated or bare copper conduc-tor not smaller than 8 AWG US / 6 AWG Canada.

• All field installed metal components such as rails, ladders,drains, or other similar hardware within 3 meters of thepool, spa or hot tub shall be bonded to the equipmentgrounding bus with copper conductors not smaller than 8AWG US / 6 AWG Canada.

• NOTICE TO USERS: This control product is to be usedonly in accordance with the directions of this label. It isan offense under the Pest Control Products Act to use acontrol product under unsafe conditions.

• SAVE THESE INSTRUCTIONS

LIMITED WARRANTY Goldline warrants its Aqua Rite, Aqua Rite Pro, Aqua Trol, Aqua Logicand Pro Logic products (products with Goldline part numbers starting with AQ-RITE-, AQ-RT-PRO, AQ-TROL-, AQ-LOGIC-, AQL-P-, AQL-PS-, AQL-CL-, PL-P-, PL-PS-, and HPC-2) to befree from defects in material or workmanship, under normal use and service:

For three years from the date of the initial system installation on private, residential swimmingpools within the USA or Canada and one year from the date of initial system installation oncommercial installations, installations outside of the USA or Canada and for any replacementparts or accessory products, provided they are installed in accordance with the Goldline installa-tion instructions and specifications provided with the product. If written proof of the date of theinitial system installation is not provided to Goldline, the manufacturing datecode on the AquaRite, Aqua Rite Pro, Aqua Trol, Aqua Logic and Pro Logic electronics unit will be the soledeterminant of the date of the initial system installation.

For residential installations in USA or Canada: If a product is defective in workmanship ormaterials and is removed and returned freight prepaid within three (3) years after the date of theinitial system installation, Goldline will, at its option, either repair or replace the defectiveproduct and return it freight prepaid.

For commercial installations, installations outside the USA and Canada, and accessory productsand replacement parts: If a product is defective in workmanship or materials and is removed andreturned freight prepaid within one (1) year after the date of the initial system installation,Goldline will, at its option, either repair or replace the defective product and return it freightprepaid.

Contact any Goldline dealer or contact Goldline at 61 Whitecap Drive, North Kingstown, RI02852 for warranty service. The costs incurred in removal and/or reinstallation of the productare NOT covered under this warranty. Some states do not allow limitations on how long animplied warranty lasts, so the above limitation may not apply to you.

WARRANTY EXCLUSIONS:1. Material supplied or workmanship performed by others in process of installation.

2. Damage resulting from improper installation including installation on pools larger than theproduct rating.

3. Problems resulting from failure to operate the product(s) in accordance with the recom-mended instructions contained in product’s owners manual(s).

4. Problems resulting from failure to maintain pool water chemistry in accordance with therecommendations in the owners manual(s).

5. Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs oralternations, fire, flood, lightning, freezing, external water, degradation of natural stoneused in or immediately adjacent to a pool or spa, war or acts of God.

DISCLAIMER. THE EXPRESS LIMITED WARRANTY ABOVE CONSTITUTES THE EN-TIRE WARRANTY OF GOLDLINE WITH RESPECT TO ITS POOL AUTOMATION ANDCHLORINATION PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES, EX-PRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FIT-NESS FOR A PARTICULAR PURPOSE. THIS WARRANTY GIVES YOU SPECIFICLEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROMSTATE TO STATE. IN NO EVENT SHALL GOLDLINE BE RESPONSIBLE FOR ANYCONSEQUENTIAL, SPECIAL OR INCIDENTAL DAMAGES OF ANY NATURE WHAT-SOEVER, INCLUDING, BUT NOT LIMITED TO, PERSONAL INJURY, PROPERTY DAM-AGE, DAMAGE TO OR LOSS OF EQUIPMENT, LOST PROFITS OR REVENUE, COSTSOF RENTING REPLACEMENTS, AND OTHER ADDITIONAL EXPENSES, EVEN IF THESELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. SOMESTATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL ORCONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAYNOT APPLY TO YOU.

NO WHOLESALER, AGENT, DEALER, CONTRACTOR OR OTHER PERSON IS AU-THORIZED TO GIVE ANY WARRANTY ON BEHALF OF GOLDLINE.

THIS WARRANTY IS VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY AFTERLEAVING THE FACTORY.

Table of Contents

OPERATIONOPERATIONOPERATIONOPERATIONOPERATIONGeneralGeneralGeneralGeneralGeneral.........................................................................................1

Water ChemistryWater ChemistryWater ChemistryWater ChemistryWater Chemistry........................................................................1

ControlsControlsControlsControlsControls.......................................................................................6

MaintenanceMaintenanceMaintenanceMaintenanceMaintenance.................................................................................8

INSTALLATIONINSTALLATIONINSTALLATIONINSTALLATIONINSTALLATIONMountingMountingMountingMountingMounting.......................................................................................9

PlumbingPlumbingPlumbingPlumbingPlumbing......................................................................................10

WiringWiringWiringWiringWiring..........................................................................................11

TROUBLESHOOTINGTROUBLESHOOTINGTROUBLESHOOTINGTROUBLESHOOTINGTROUBLESHOOTINGTroubleshootingTroubleshootingTroubleshootingTroubleshootingTroubleshooting...........................................................13

WARRANTYWARRANTYWARRANTYWARRANTYWARRANTYWarrantyWarrantyWarrantyWarrantyWarranty........................................................................16

15

141

OPERATION

The SwimPure Plus is an automatic chlorine generation system for pool or spa sanita-tion. The operation requires a low concentration of salt (sodium chloride) in the poolwater. These levels are low enough that it normally will not be tasted. The SwimPurePlus automatically sanitizes your pool by converting the salt into free chlorine whichkills bacteria and algae in the pool. Chlorine will revert back to sodium chloride afterkilling bacteria. These reactions will continuously recycle virtually eliminating theneed to add sanitizing chemicals to your pool. The only time you may need to addmore salt to the pool is when water is replenished due to backwashing, draining, orsplashing (not evaporation).

The SWIMPURE-CUL is designed to handle the purification needs of most residen-tial swimming pools up to 40,000 gallons (150,000 liters), or the needs of most commer-cial pools up to 25,000 gallons (95,000 liters). The SWIMPURE-20-CUL is designed tobe used with pools up to 20,000 gallons (75,000 liters). Check local codes for otherrestrictions. The actual amount of chlorination required to properly sanitize a poolvaries due to bather load, rainfall, temperature, and the pool's cleanliness.

NOTE: Hayward does not recommend using the SwimPure Plus to generatebromine.

NOTE: Before installing this product as part of a saline water purification system in apool or spa using natural stone for coping or for immediately adjacent patios/decking,a qualified stone installation specialist should be consulted regarding the appropriatetype, installation, sealant (if any) and maintenance of stone used around a saline poolwith electronic chlorine generator in your particular location and circumstances.

Water ChemistryThe table below summarizes the levels that are recommended by The Association ofPool and Spa Professionals (APSP). The only special requirements for the SwimPurePlus are the salt level and stabilizer. It is important to maintain these levels in order toprevent corrosion or scaling and to ensure maximum enjoyment of the pool. Test yourwater periodically. Your Authorized SwimPure Plus Dealer or most pool stores canprovide you with the chemicals and procedures to adjust the water chemistry. Be sureto tell the pool store that you are using an SwimPure Plus chlorine generator.

6. "Inspect Cell" LED flashingInspect and clean cell according to directions on page 8. When done, press the "diag-nostic" button for 3 seconds to stop the "Inspect Cell" LED flashing.

7. "Inspect Cell" LED illuminatedRemove and inspect the cell for scale. If the cell is scaled, follow the directions on page8 for cell cleaning. If the pool has the proper amount of salt and the "Inspect Cell" LEDis still illuminated, the cell may be worn and need replacement.

8. Possible causes of little or no free chlorine residual- SwimPure Plus switch in OFF position.- Desired Output % adjustment setting is too low.- Low stabilizer (Cyanuric Acid).- Filter pump time too short (8 hours for average size pools, more for large pools)- Salt level too low (below 2400 ppm, Check Salt LED on).- Salt level too high (High Salt LED on).- Very warm pools increase chlorine demand--increase Output %, or filter run time.- Cold water (below 50ºF) causes SwimPure Plus to stop generating (Generating LED

flashing).- Excessive scaling on cell.- High level of Nitrogen in pool water.- "Yellow Out" or similar treatment recently used. Some yellow algae treatments will

use chlorine at a very high rate and deplete the residual free chlorine. Manually shockthe pool if indicated in the directions on the algae treatment. It still may be a matter ofdays before the pool returns to "normal" and chlorine tests will show the desired 1-3ppm free chlorine reading.

9. "-Pcb-" displayed and all 4 red/yellow LEDs are illuminated.A possible Printed Circuit Board fault has been detected. Call forservice.

Saturation indexThe saturation index (Si) relates to the calcium and alkalinity in the water and is anindicator of the pool water "balance". Your water is properly balanced if the Si is 0 ±.2.If the Si is below -0.2, the water is corrosive and plaster pool walls will be dissolvedinto the water. If the Si is above +0.2, scaling and staining will occur. Use the chartbelow to determine the saturation index.

2

ºC ºF Ti CalcuimHardness Ci Total

Alkalinity Ai

53

60

66

76

84

94

103

12

16

19

24

29

34

39

.3

.4

.5

.6

.7

.8

.9How to use: Measure pool pH, temperature, calcium hardness,and total alkalinity. Use the chart above to determine Ti, Ci,andAi from your measurements. Insert values of pH, Ti, Ci and Aiinto the above equation. If Si equals .2 or more, scaling and staining may occur. If Si equals -.2 or less corrosion or irritationmay occur.

Si = pH + Ti + Ci + Ai - 12.1

-.2 0 .2CORROSIVE SCALING

75 75100 100125 125150 150200 200250 250300 300400 400600 600800 800

1.5 1.91.6 2.01.7 2.11.8 2.21.9 2.32.0 2.42.1 2.52.2 2.62.4 2.82.5 2.9

OK

13

Troubleshooting

Visit www.haywardnet.com for helpful information on operation, maintenance andtroubleshooting your SwimPure Plus Electronic Chlorine Generator.

Diagnostic DisplaysSequential pushes of the small "diagnostic" button next to the LCD display willcause the SwimPure Plus to display the following information:

1. Pool temperature (xx degrees Fahrenheit or Celsius)2. Cell voltage (typically 22.0 to 25.0 volts when chlorine is being generated, other-

wise 30-35V)3. Cell current (typically 4.50 to 7.80 amps when chlorine is being generated, other-

wise 0 amps)4. Desired Output % ("0P" -- "100P" depending on knob position or input from remote

pool automation controller)5. Instant salinity ( -xxxx ppm or -x.xx grams/Liter)6. Product name sent to the pool automation control display ("AL-0" which signifies

"SwimPure Plus")7. Software revision level (r1.xx)

On the 8th push of the button the display will revert back to the default salt display.Also, if the button is not pushed for 30 seconds, the display will revert back to thestandard salt display.

Common Problems and Solutions1. "Power" LED not onVerify input voltage with a voltmeter. If there is input power, the fuse may have blown.The SwimPure Plus is protected by a 20 amp mini ATO fuse located on the circuitboard above the cell connector.

2. "Generating" LED flashingThe temperature of the pool water is too high or low to operate. You can override thisby switching the main switch to SUPER CHLORINATE. The SwimPure Plus will run atmaximum output for the remainder of the current pump cycle or 24 hours, whichevercomes first.

3. "No Flow" LED illuminatedThe SwimPure Plus has sensed a no flow condition and has stopped generatingchlorine. Check that the flow switch is plugged into the connector on the bottom ofthe control unit and that the wire is not cut or damaged. Make sure you have at least12" of straight pipe before the flow switch. If there is adequate flow and the LED isstill on, check that the arrows on the flow switch (on top of hex) are pointing in thedirection of flow.

4. "Check Salt" LED illuminated or flashingCheck salt level in pool/spa. If salt level is low, add salt according to chart on page 4.Before adding large quantities of salt, it is advisable to have your salt level profes-sionally checked.

5. "High Salt" LED illuminatedCheck salt level in pool/spa. If salt level is too high, lower salt level by draining someof the pool water out of the pool and replace with fresh water. Continue until the saltconcentration is at recommended levels.

3

Salt LevelUse the chart on page 4 to determine how much salt in pounds or (Kgs) need to beadded to reach the recommended levels. Use the equations below (measurements arein feet/gallons and meters/liters) if pool size is unknown.

The ideal salt level is between 2700-3400 ppm (parts per million) with 3200 ppmbeing optimal. If the level is low, determine the number of gallons in the pool andadd salt according to the chart on page 4. A low salt level will reduce the efficiencyof the SwimPure Plus and result in low chlorine production. A high salt level cancause the SwimPure Plus to shutdown and may begin to give a salty taste to yourpool (generally, the salt will begin to be tasted at a level of about 3500-4000 ppm). Thesalt in your pool/spa is constantly recycled and the loss of salt throughout theswimming season should be small. This loss is due primarily to the addition of waterbecause of splashing, backwashing, or draining (because of rain). Salt is not lost dueto evaporation.

Type of Salt to UseIt is important to use only sodium chloride (NaCl) salt that is greater than 99% pure.This is common food quality or water softener salt and is usually available in 40-80 lb.bags labeled "Coarse Solar Salt". It is also acceptable to use water conditioning saltpellets, however, it will take longer for them to dissolve. Do not use rock salt, salt withyellow prussiate of soda, salt with anti-caking additives, or iodized salt.

How to Add or Remove SaltFor new plaster pools, wait 10-14 days before adding salt to allow the plaster tocure. Turn the circulating pump on and add salt directly into the pool. Brush the saltaround to speed up the dissolving process--do not allow salt to pile up on the bottomof the pool. Run the filter pump for 24 hours with the suction coming from the maindrain (use pool vac if there is no main drain) to allow the salt to evenly dispersethroughout the pool. The salt display may take 24 hours to respond to the change insalt concentration.

The only way to lower the salt concentration is to partially drain the pool and refillwith fresh water.

Always check stabilizer (cyanuric acid), when checking salt. These levels will mostlikely decline together. Use the chart on page 5 to determine how much stabilizermust be added to raise the level to 80 ppm.

12

Optional Goldline, Pentair and Polaris controls:The Goldline, Pentair and Polaris controls use a 4 wire connection to communicate to theSwimPure Plus and can be wired up to 500' apart. Any outdoor rated 4 conductor cablecan be used. Refer to each manufacturer's instructions and the wiring diagrams belowfor proper wiring connection to the SwimPure Plus. NOTE: There must be only 1 "pri-mary" unit. All other SwimPure Plus units must be configured as "secondary".

Goldline - Attach wires to proper screw terminals as shown below.

Pentair - Attach wires to opposite numbered screw terminals as shown below. Notethat the colors marked on the Pentair PCB do not match the SwimPure Plus.

Polaris - Attach wires to proper screw terminals as shown below. Note that screwterminal "1" is marked on the Polaris PCB.

Gallons Liters(pool size in feet) (pool size in meters)

Rectangular

Round

Oval

Diameter x Diameter x Average Depth x 5.9

Length x Width x Average Depth x 6.7


Diameter x Diameter x Average Depth x 785

Length x Width x Average Depth x 893


Goldline, Pentairor Polaris

Power Center

SwimPure Plus(Primary)

SwimPure Plus(Secondary)

AdditionalSwimPure Plus(es)

(if required)

Jumper RemovedFor Secondary(s)

Jumper InstalledFor Primary

(Factory Default)1234 GREEN

YELLOWBLACKRED

4 13 22 31 4

GRNGRN / -DT

BLK

BLK / GNDYEL

YEL / +DTRED RED / +15

SwimPurePlus

Intellitouch

marking on PCBgreen

yellow

black

red

(Colors Do Not Match)

4 43 3

2 21 1

GRN GRN

BLK BLKYEL YEL

RED RED

SwimPurePlus Aqua Logic

green

yellow

black

red

Pro Logic

4 13

2

1

GRN

BLKYEL

RED

SwimPurePlus Eosgreen

yellow

black

red

notemarkedon PCB

411

WiringBe sure to follow Local and NEC electrical codes. To provide safe operation, theSwimPure Plus must be properly grounded and bonded.

Input PowerThe SWIMPURE-CUL and SWIMPURE-20-CUL are designed to use 120 VAC only.The 120 VAC line cord must be plugged into a GFCI receptacle or a receptacle pro-tected by a Class A ground fault interruptor. See diagram below.

Bonding:Lugs used for bonding are attached to the bottom of the Swimpure Plus enclosure.Connect to the pool bonding system using minimum 6AWG copper wire.

Electrolytic Cell and Flow Switch:The electrolytic cell and flow switch cables are terminated with connectors whichplug into the SwimPure Plus, for easy attachment and removal. The door of the SwimPurePlus must be open to access the cell cable connector. The flow switch plugs into aconnector (similar to a telephone jack) located outside, on the bottom of the enclo-sure. Refer to the diagram below for the location of these connections. G

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500)

213

26

7

(97)

(121

)

200

25

0

(91)

(114

)

187

23

3

(85)

(106

)

173

21

7

(79)

(98)

160

20

0

(73)

(91)

147

18

3

(67)

(83)

133

16

7

(61)

(76)

120

15

0

(55)

(68)

107

133

(48)

(61)

93

11

7

(4

2)(5

3)

80

10

0

67

83

53

67

40

50

13

17

27

33

(36)

(45)

(30)

(38)

(24)

(30)

(18)

(23)

(6)

(8)

(12)

(15)

Idea

lId

eal

Dilu

teD

ilute

(30,

000)

SUBPANELGROUND

NEUTRAL

GFCIOUTLET

BONDINGLOOP

PUMP

Bonding lugs topool bonding system

INPUT POWER120 VAC linecord

to GFCI receptacle/breaker

Cutout forcell cable

Flow Switch Connector

5

PlumbingEnsure that the SwimPure Plus installation does not constitute a cross connectionwith the local potable water supply. Consult local plumbing codes.

The flow switch and cell should be plumbed in the return line to the pool/spa. Thepreferred installation is after (downstream) all the pool equipment (filter, heater,solar, etc.). The electrolytic cell and flow switch tee fitting are designed to be plumbedinto 2" (51mm) PVC pipe. Adapters (not included) can be used for systems with1½" (38 mm) plumbing.

For proper plumbing, refer to the overview diagram on page 9. Alternate configura-tions #1 shows the flow switch can also be in front of the cell. Configurations #2 and#3 allow for chlorination of both the pool and spa during spa spillover operation, butprevent overchlorination of the spa during "spa only" operation. Never use configu-ration #4.

Flow Switch: IMPORTANT: There must be at least a 12" (25cm) straight piperun before (upstream) the flow switch. If the switch is plumbedafter the cell, the cell can by counted as the 12" (25cm) of straightpipe. To ensure proper operation, verify that the arrow on theflow switch (located on top of gray hex) points in the directionof water flow.

Electrolytic Cell: Install using the unions provided. Tighten unions BY HANDfor a watertight seal. For pool/spa combination systems withspillover, use configurations #2 or #3 above to allow chlorina-tion of both the pool and spa during spillover but preventingoverchlorination when operating the spa only.

10

2

3 4

12”

112”min

min

PO

UN

DS

and

(Kg)

OF

STA

BIL

IZE

R (C

YAN

UR

IC A

CID

) NE

ED

ED

FO

R 8

0 P

PM

Gal

lons

and

(Lite

rs) o

f Poo

l/Spa

wat

erC

urre

ntSt

abili

zer

Leve

l (pp

m)

0 p

pm

20 p

pm

60 p

pm

30 p

pm

40 p

pm

50 p

pm

70 p

pm

80 p

pm

10 p

pm

12,0

00(4

5000

)8,

000

(300

00)

14,0

00(5

2500

)10

,000

(375

00)

16,0

00(6

0000

)18

,000

(675

00)

20,0

00(7

5000

)22

,000

(825

00)

32,0

00(1

2000

0)24

,000

(900

00)

34,0

00(1

2750

0)26

,000

(975

00)

36,0

00(1

3500

0)28

,000

(105

000)

38,0

00(1

4250

0)30

,000

(112

500)

40,0

00(1

5000

0)8.

0(3

.6)

5.3

(3.6

)

8.0

(3.6

)

8.0

(3.6

)

9.4

(4.3

)6.

7(4

.3)

9.4

(4.3

)

10.7

(4.9

)12

.0(5

.4)

12.0

(5.4

)

13.4

(6.1

)14

.7(6

.7)

21.3

(9.7

)16

.0(7

.3)

22.7

(10.

3)18

.7(8

.5)

25.3

(11.

5)20

.0(9

.1)

26.7

(12.

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8.2

(3.7

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10.5

(4.8

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.3)

12.9

(5.9

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.5)

14.0

(6.4

)19

.8(9

.0)

15.2

(6.9

)21

.0(9

.5)

16.4

(7.4

)22

.2(1

0.0)

17.2

(8.0

)23

.3(1

0.5)

6.0

(2.7

)4.

0(2

.7)

6.0

(2.7

)6.

0(2

.7)

8.5

(3.9

)

7.0

(3.2

)9.

0(2

.2)

10.0

(4.5

)10

.0(4

.5)

14.2

(6.3

)

11.0

(5.0

)16

.0(7

.2)

13.0

(5.9

)18

.0(8

.1)

14.0

(6.4

)19

.0(8

.6)

15.0

(6.8

)20

.0(9

.0)

5.0

(2.3

)3.

3(2

.3)

5.0

(2.3

)

5.9

(2.7

)4.

2(2

.7)

6.7

(3.0

)8.

4(3

.8)

6.7

(3.0

)

7.5

(3.4

)9.

2(4

.2)

13.3

(6.0

)10

.8(4

.9)

15.0

(6.7

)11

.7(5

.2)

15.8

(7.1

)12

.5(5

.6)

16.7

(7.5

)4.

0(1

.8)

2.7

(1.8

)4.

0(1

.8)

4.0

(1.8

)5.

7(2

.6)

4.7

(2.1

)3.

3(2

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5.4

(2.4

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4(3

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10.7

(4.8

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7(3

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12.0

(5.4

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12.7

(5.7

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13.3

(6.0

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0(1

.4)

2.0

(1.4

)3.

0(1

.4)

3.5

(1.6

)2.

5(1

.6)

4.5

(2.0

)5.

5(2

.5)

8.0

(3.6

)6.

5(2

.9)

9.0

(4.1

)7.

0(3

.2)

9.5

(4.3

)7.

5(3

.4)

10.0

(4.5

)2.

0(.9

1)1.

3(.9

1)2.

0(.9

1)2.

8(1

.3)

2.3

(1.1

)1.

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.1)

2.7

(1.2

)3.

3(1

.5)

3.7

(1.7

)5.

3(2

.4)

4.3

(2.0

)4.

7(2

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6.3

(2.8

)5.

0(2

.3)

6.7

(3.0

)1.

0(.4

5)0.

7(.4

5)1.

2(.5

4)0.

8(.5

4)1.

4(.6

4)1.

5(.6

8)1.

7(.7

7)1.

8(.8

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7(1

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2.2

(1.0

)3.

0(1

.3)

2.3

(1.1

)3.

2(1

.4)

2.5

(1.2

)3.

3(1

.5)

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

6

Controls

Main SwitchAUTO: For normal operation, the Main Switch should be left in the AUTO posi-tion. In this position the SwimPure Plus will produce chlorine according to the"Desired Output %" adjustment setting for the entire filtering/pumping cycle.

SUPER CHLORINATE: When you have an abnormally high bather load, alarge amount of rain, a cloudy water condition, or any other condition whichneeds a large amount of purification to be introduced, put the Main Switch in theSUPER CHLORINATE position. This electronically “super chlorinates” (shocks)the water for 24 hours (filter pump must be on during this time) or until thepower has been turned off, whichever comes first. At the end of the super chlo-rinate time, be sure to put the switch back into the AUTO position.

OFF: The OFF position prevents the SwimPure Plus from energizing the electro-lytic cell. In this position there is no chlorine generation. NOTE: To service anyof the pool equipment or the SwimPure Plus, turn the power off at the circuitbreaker.

Indicator LED'sPOWER When illuminated, the SwimPure Plus has input power.

GENERATING This LED is on steady during normal operation. When flash-ing, the pool water is too hot or cold to operate.

SUPER CHLORINATE Illuminates during super-chlorination. See descriptionabove.

REMOTELY CONTROLLED When illuminated, indicates that a remote poolautomation control (Goldline Aqua Logic, Pentair Intellitouch, Polaris Eos, etc.) iscontrolling the SwimPure Plus--the main switch and "Desired Output %" adjust-ment are inactive. When flashing, the Aqua Logic, Intellitouch or Eos is in SER-VICE or TIME-OUT mode and the Main Switch and "Desired Output %" adjust-ment are active.

NO FLOW When illuminated, the flow switch has detected no water flowingand the SwimPure Plus has stopped generating chlorine. A flashing LED indicatesa 15-60 second time delay period.

CHECK SALT When flashing, the salt level is low (below 2700 ppm) and SwimPurePlus is generating at low efficiency. When illuminated steady, the salt level is toolow and SwimPure Plus has shut down. Before adding large quantities of salt, it isadvisable to have your salt level professionally checked.

HIGH SALT When illuminated, the salt level is too high and SwimPure Plus hasshut down.

INSPECT CELL A flashing indicator signifies that either the cell efficiency isreduced or that it is time for regularly scheduled cell inspection. In either case,inspect cell and clean if necessary. When illuminated steady, cell efficiency isgreatly reduced and the SwimPure Plus has stopped producing chlorine. Inspect,clean or replace if necessary.

9

INSTALLATIONInstallation must be performed in accordance with Local and NEC codes.

Preparing Pool/Spa WaterRefer to page 1 for recommended chemical levels. The pool's chemistry must bebalanced BEFORE activating the SwimPure Plus. NOTE: If the pool does not havenew water, add 1 quart (1 liter) of metal remover and 1 quart (1 liter) of non-copperbased algaecide to the pool, per manufacturer's instructions. This ensures a quick,troublefree transfer to the SwimPure Plus system.

Mounting the SwimPure Plus ControlThe SwimPure Plus is contained in a raintight enclosure that is suitable for outdoormounting. The control must be mounted a minimum of 5 ft. (2 meters) horizontaldistance (or more, if local codes require) from the pool/spa.

The control is designed to mount vertically on a flat surface with the knockoutsfacing downward. Because the enclosure also acts as a heat sink (disperses heatfrom inside the box), it is important not to block the four sides of the control. Do notmount SwimPure Plus inside a panel or tight enclosed area.

FROMPOOL

TOPOOLFROM

SPA

TOSPA

LDLINECONTROLS

G

GFCIOUTLET

SWIMPUREPLUS

7 8

"Desired Output %" adjustment knobThe "Desired Output %" adjustment knob is located in the lower center of the SwimPurePlus control panel. This setting is used to control the amount of chlorine the SwimPurePlus generates. Raise this setting to increase chlorine level and lower it to decreasechlorine level. Note: The "Desired Output %" adjustment will not function when theSwimPure Plus is being controlled by a remote pool automation control.

Salt DisplayThe Salt Display shows the current salt concentration of the pool water. Readings are inppm (parts per million). Refer to the Water Chemistry section for recommended saltlevels as well as how to add/remove salt.

The factory default display is in English units (ppm). If Metric units (grams per liter) arepreferred, push the small button next the display once. The display will now show thepool temperature. With the temperature displayed, move the main switch from AUTO toSUPER CHLORINATE and back to AUTO. The temperature display will instantly switchto Celsius and the salt display will switch to grams/liter. Repeat this process to switchback to English units. (ppm and Fahrenheit)

OperationAssuming that the water chemical levels are in the recommended range, there are threefactors that you can control which directly contribute to the amount of chlorine theSwimPure Plus will generate:

1. filter time each day (hours)2. the "Desired Output %" setting3. the amount of salt in the pool

The filter pump timer should be set so that all of the water in the pool passes through thefilter each day. For pools with high chlorine demand, the timer may have to be set longerto generate enough chlorine.

To find the optimum "Desired Output %" setting, start at approximately 50%. Test thechlorine level every few days and adjust the dial up or down accordingly. It usuallytakes 2-3 adjustments to find the ideal setting for your pool/spa and after that, it shouldonly take minor, infrequent adjustments. Because the chlorine demand of the poolincreases with temperature most people find they have to adjust the dial up at the peakof the summer and down during the colder periods. The SwimPure Plus automaticallystops generating when the pool water temperatures drops below 50ºF. This is usuallynot a problem because bacteria and algae stop growing at this temperature. You canoverride this low temperature cutoff by switching to SUPER CHLORINATE for a day.

Prevent over-chlorination during cold weather: Check chlorine levels periodically. Mostpools require less chlorine during cold weather and the “Desired Output %” dial shouldbe turned down accordingly.

When connected to a pool automation control (Goldline Aqua Logic, PentairIntellitouch or Polaris Eos):The SwimPure Plus is designed to operate with all pool automation controls. The AquaLogic, Intellitouch or Eos can fully control the function of the SwimPure Plus chlorinatorin addition to the other pool equipment. The "Remotely Controlled" LED on the SwimPurePlus chlorinator will be illuminated when the automation control is activated. Adjust-ment of the SwimPure Plus "Desired Output %" and also Superchlorination can becontrolled from the pool automation display/keypad. Refer to the pool automationcontrol instructions for more information. The SwimPure Plus salt display and LED

indicators operate as normal, but the main switch and "Desired Output %" dial aredisabled.

Maintaining the SwimPure Plus SystemTo maintain maximum performance, it is recommended that you open and visually in-spect the cell every 3 months or after cleaning your filter. The SwimPure Plus will remindyou to do this by flashing the "Inspect Cell" LED after approximately 500 hours ofoperation. After you inspect the cell (and clean, if necessary) press the small "diagnos-tic" button next to the display for 3 seconds to stop the flashing "Inspect Cell" LED andstart the timer for the next 500 hours.

The SwimPure Plus electrolytic cell has a self cleaning feature incorporated into theelectronic control’s logic. In most cases this self cleaning action will keep the cellworking at optimum efficiency. In areas where water is hard (high mineral content) andin pools where the water chemistry has been allowed to get "out of balance", the cellmay require periodic cleaning. The "Inspect Cell" LED will indicate if cell efficiency isdecreased and servicing is necessary. If the "Inspect Cell" LED remains on after athorough cleaning, the cell may be worn and require replacement.

Servicing and Cleaning the SwimPure Plus cellTurn off power to the SwimPure Plus before removing the electrolytic cell. Once re-moved, look inside the cell and inspect for scale formation (light colored crusty or flakydeposits) on the plates and for any debris which has passed through the filter andcaught on the plates. If no deposits are visible, reinstall. If deposits are seen, use a highpressure garden hose and try to flush the scale off. If this is not successful, use aplastic or wood tool (do not use metal as this will scratch the coating off the plates) andscrape deposits off of plates. Note that a buildup on the cell indicates that there is anunusually high calcium level in the pool (old pool water is usually the cause). If this isnot corrected, you may to have to periodically clean the cell. The simplest way to avoidthis is to bring the pool chemistry to the recommended levels as specified.

Mild Acid Washing: Use only in severe cases where flushing and scraping will notremove the majority of deposits. To acid wash, turn off power to SwimPure Plus.Remove cell from piping. In a clean plastic container, mix a 4:1 solution of water tomuriatic acid (one gallon of water to one quart of muriatic acid). ALWAYS ADD ACIDTO WATER - NEVER ADD WATER TO ACID. Be sure to wear rubber gloves andappropriate eye protection. The level of the solution in the container should just reachthe top of the cell so that the wire harness compartment is NOT submerged. It may behelpful to coil the wiring before immersing the cell. The cell should soak for a fewminutes and then rinse with a high pressure garden hose. If any deposits are stillvisible, repeat soaking and rinsing. Replace cell and inspect again periodically.

WinterizingThe SwimPure Plus electrolytic cell and flow detection switch will be damaged byfreezing water just as your pool plumbing would. In areas of the country which experi-ence severe or extended periods of freezing temperatures, be sure to drain all water fromthe pump, filter, and supply and return lines before any freezing conditions occur. Theelectronic control is capable of withstanding any winter weather and should not beremoved.

Spring Start-upDO NOT turn the SwimPure Plus on, until the pool water chemistry has been brought tothe proper levels. This information can be found on page 1.

6

Controls

Main SwitchAUTO: For normal operation, the Main Switch should be left in the AUTO posi-tion. In this position the SwimPure Plus will produce chlorine according to the"Desired Output %" adjustment setting for the entire filtering/pumping cycle.

SUPER CHLORINATE: When you have an abnormally high bather load, alarge amount of rain, a cloudy water condition, or any other condition whichneeds a large amount of purification to be introduced, put the Main Switch in theSUPER CHLORINATE position. This electronically “super chlorinates” (shocks)the water for 24 hours (filter pump must be on during this time) or until thepower has been turned off, whichever comes first. At the end of the super chlo-rinate time, be sure to put the switch back into the AUTO position.

OFF: The OFF position prevents the SwimPure Plus from energizing the electro-lytic cell. In this position there is no chlorine generation. NOTE: To service anyof the pool equipment or the SwimPure Plus, turn the power off at the circuitbreaker.

Indicator LED'sPOWER When illuminated, the SwimPure Plus has input power.

GENERATING This LED is on steady during normal operation. When flash-ing, the pool water is too hot or cold to operate.

SUPER CHLORINATE Illuminates during super-chlorination. See descriptionabove.

REMOTELY CONTROLLED When illuminated, indicates that a remote poolautomation control (Goldline Aqua Logic, Pentair Intellitouch, Polaris Eos, etc.) iscontrolling the SwimPure Plus--the main switch and "Desired Output %" adjust-ment are inactive. When flashing, the Aqua Logic, Intellitouch or Eos is in SER-VICE or TIME-OUT mode and the Main Switch and "Desired Output %" adjust-ment are active.

NO FLOW When illuminated, the flow switch has detected no water flowingand the SwimPure Plus has stopped generating chlorine. A flashing LED indicatesa 15-60 second time delay period.

CHECK SALT When flashing, the salt level is low (below 2700 ppm) and SwimPurePlus is generating at low efficiency. When illuminated steady, the salt level is toolow and SwimPure Plus has shut down. Before adding large quantities of salt, it isadvisable to have your salt level professionally checked.

HIGH SALT When illuminated, the salt level is too high and SwimPure Plus hasshut down.

INSPECT CELL A flashing indicator signifies that either the cell efficiency isreduced or that it is time for regularly scheduled cell inspection. In either case,inspect cell and clean if necessary. When illuminated steady, cell efficiency isgreatly reduced and the SwimPure Plus has stopped producing chlorine. Inspect,clean or replace if necessary.

9

INSTALLATIONInstallation must be performed in accordance with Local and NEC codes.

Preparing Pool/Spa WaterRefer to page 1 for recommended chemical levels. The pool's chemistry must bebalanced BEFORE activating the SwimPure Plus. NOTE: If the pool does not havenew water, add 1 quart (1 liter) of metal remover and 1 quart (1 liter) of non-copperbased algaecide to the pool, per manufacturer's instructions. This ensures a quick,troublefree transfer to the SwimPure Plus system.

Mounting the SwimPure Plus ControlThe SwimPure Plus is contained in a raintight enclosure that is suitable for outdoormounting. The control must be mounted a minimum of 5 ft. (2 meters) horizontaldistance (or more, if local codes require) from the pool/spa.

The control is designed to mount vertically on a flat surface with the knockoutsfacing downward. Because the enclosure also acts as a heat sink (disperses heatfrom inside the box), it is important not to block the four sides of the control. Do notmount SwimPure Plus inside a panel or tight enclosed area.

FROMPOOL

TOPOOLFROM

SPA

TOSPA

LDLINECONTROLS

G

GFCIOUTLET

SWIMPUREPLUS

5

PlumbingEnsure that the SwimPure Plus installation does not constitute a cross connectionwith the local potable water supply. Consult local plumbing codes.

The flow switch and cell should be plumbed in the return line to the pool/spa. Thepreferred installation is after (downstream) all the pool equipment (filter, heater,solar, etc.). The electrolytic cell and flow switch tee fitting are designed to be plumbedinto 2" (51mm) PVC pipe. Adapters (not included) can be used for systems with1½" (38 mm) plumbing.

For proper plumbing, refer to the overview diagram on page 9. Alternate configura-tions #1 shows the flow switch can also be in front of the cell. Configurations #2 and#3 allow for chlorination of both the pool and spa during spa spillover operation, butprevent overchlorination of the spa during "spa only" operation. Never use configu-ration #4.

Flow Switch: IMPORTANT: There must be at least a 12" (25cm) straight piperun before (upstream) the flow switch. If the switch is plumbedafter the cell, the cell can by counted as the 12" (25cm) of straightpipe. To ensure proper operation, verify that the arrow on theflow switch (located on top of gray hex) points in the directionof water flow.

Electrolytic Cell: Install using the unions provided. Tighten unions BY HANDfor a watertight seal. For pool/spa combination systems withspillover, use configurations #2 or #3 above to allow chlorina-tion of both the pool and spa during spillover but preventingoverchlorination when operating the spa only.

10

2

3 4

12”

112”min

min

PO

UN

DS

and

(Kg)

OF

STA

BIL

IZE

R (C

YAN

UR

IC A

CID

) NE

ED

ED

FO

R 8

0 P

PM

Gal

lons

and

(Lite

rs) o

f Poo

l/Spa

wat

erC

urre

ntSt

abili

zer

Leve

l (pp

m)

0 p

pm

20 p

pm

60 p

pm

30 p

pm

40 p

pm

50 p

pm

70 p

pm

80 p

pm

10 p

pm

12,0

00(4

5000

)8,

000

(300

00)

14,0

00(5

2500

)10

,000

(375

00)

16,0

00(6

0000

)18

,000

(675

00)

20,0

00(7

5000

)22

,000

(825

00)

32,0

00(1

2000

0)24

,000

(900

00)

34,0

00(1

2750

0)26

,000

(975

00)

36,0

00(1

3500

0)28

,000

(105

000)

38,0

00(1

4250

0)30

,000

(112

500)

40,0

00(1

5000

0)8.

0(3

.6)

5.3

(3.6

)

8.0

(3.6

)

8.0

(3.6

)

9.4

(4.3

)6.

7(4

.3)

9.4

(4.3

)

10.7

(4.9

)12

.0(5

.4)

12.0

(5.4

)

13.4

(6.1

)14

.7(6

.7)

21.3

(9.7

)16

.0(7

.3)

22.7

(10.

3)18

.7(8

.5)

25.3

(11.

5)20

.0(9

.1)

26.7

(12.

0)7.

0 )(3

.24.

7(3

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8.2

(3.7

)5.

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10.5

(4.8

)11

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.3)

12.9

(5.9

)18

.7(8

.5)

14.0

(6.4

)19

.8(9

.0)

15.2

(6.9

)21

.0(9

.5)

16.4

(7.4

)22

.2(1

0.0)

17.2

(8.0

)23

.3(1

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6.0

(2.7

)4.

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6.0

(2.7

)6.

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8.5

(3.9

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7.0

(3.2

)9.

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10.0

(4.5

)10

.0(4

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14.2

(6.3

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11.0

(5.0

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13.0

(5.9

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(6.4

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(6.8

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(2.3

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5.0

(2.3

)

5.9

(2.7

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.7)

6.7

(3.0

)8.

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.8)

6.7

(3.0

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7.5

(3.4

)9.

2(4

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13.3

(6.0

)10

.8(4

.9)

15.0

(6.7

)11

.7(5

.2)

15.8

(7.1

)12

.5(5

.6)

16.7

(7.5

)4.

0(1

.8)

2.7

(1.8

)4.

0(1

.8)

4.0

(1.8

)5.

7(2

.6)

4.7

(2.1

)3.

3(2

.1)

5.4

(2.4

)7.

4(3

.3)

10.7

(4.8

)8.

7(3

.9)

12.0

(5.4

)9.

3(4

.2)

12.7

(5.7

)10

.0(4

.5)

13.3

(6.0

)3.

0(1

.4)

2.0

(1.4

)3.

0(1

.4)

3.5

(1.6

)2.

5(1

.6)

4.5

(2.0

)5.

5(2

.5)

8.0

(3.6

)6.

5(2

.9)

9.0

(4.1

)7.

0(3

.2)

9.5

(4.3

)7.

5(3

.4)

10.0

(4.5

)2.

0(.9

1)1.

3(.9

1)2.

0(.9

1)2.

8(1

.3)

2.3

(1.1

)1.

7(1

.1)

2.7

(1.2

)3.

3(1

.5)

3.7

(1.7

)5.

3(2

.4)

4.3

(2.0

)4.

7(2

.1)

6.3

(2.8

)5.

0(2

.3)

6.7

(3.0

)1.

0(.4

5)0.

7(.4

5)1.

2(.5

4)0.

8(.5

4)1.

4(.6

4)1.

5(.6

8)1.

7(.7

7)1.

8(.8

2)2.

7(1

.2)

2.2

(1.0

)3.

0(1

.3)

2.3

(1.1

)3.

2(1

.4)

2.5

(1.2

)3.

3(1

.5)

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

411

WiringBe sure to follow Local and NEC electrical codes. To provide safe operation, theSwimPure Plus must be properly grounded and bonded.

Input PowerThe SWIMPURE-CUL and SWIMPURE-20-CUL are designed to use 120 VAC only.The 120 VAC line cord must be plugged into a GFCI receptacle or a receptacle pro-tected by a Class A ground fault interruptor. See diagram below.

Bonding:Lugs used for bonding are attached to the bottom of the Swimpure Plus enclosure.Connect to the pool bonding system using minimum 6AWG copper wire.

Electrolytic Cell and Flow Switch:The electrolytic cell and flow switch cables are terminated with connectors whichplug into the SwimPure Plus, for easy attachment and removal. The door of the SwimPurePlus must be open to access the cell cable connector. The flow switch plugs into aconnector (similar to a telephone jack) located outside, on the bottom of the enclo-sure. Refer to the diagram below for the location of these connections. G

allo

ns a

nd (L

iters

) of P

ool/S

pa w

ater

12,0

0014

,000

16,0

0018

,000

20,0

0022

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32,0

0024

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34,0

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36,0

0028

,000

38,0

0030

,000

40,0

00C

urre

nt s

alt

leve

l(4

5000

)(5

2,50

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0,00

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7,50

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2,50

0)(1

20,0

00)

(90,

000)

(127

,500

)(9

7,50

0)(1

35,0

00)

(105

,000

)(1

42,5

00)

(112

,500

)(1

50,0

00)

ppm 0

320

(1

45)

373

(1

70)

427

(1

94)

480

(2

18)

(242

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7

854

(2

67)

(388

)64

0

907

(2

91)

(412

)69

3

960

(3

15)

(436

)74

7

(339

)(4

60)

800

10

67(3

64)

(484

)

200

300

(1

36)

350

(1

59)

400

(1

82)

450

(2

05)

500

(2

27)

550

80

0

(250

)(3

63)

600

85

0

(273

)(3

85)

650

90

0

(295

)(4

08)

700

95

0 (3

18)

(430

)75

0

1000

(3

41)

(453

)

400

280

(1

27)

327

(1

48)

373

(1

70)

420

(1

91)

467

(2

12)

513

74

7

(233

) (3

39)

560

79

3

(255

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607

84

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(276

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82)

653

88

7(2

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(403

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933

(318

)(4

24)

600

260

(1

18)

303

(1

38)

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(1

58)

390

(1

77)

433

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97)

477

69

3

(217

)(3

17)

520

73

7

(236

)(3

37)

563

78

0

(256

)(3

58)

607

82

3(2

76)

(378

)65

0

867

(297

)(3

98)

800

240

(1

09)

280

(1

27)

320

(1

45)

360

(1

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400

(1

82)

440

64

0

(200

)(2

91)

480

68

0

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)(3

10)

520

72

0

(236

)(3

28)

560

76

0(2

55)

(346

)60

0

800

(2

73)

(364

)

1000

220

(1

00)

257

(1

17)

293

(1

33)

330

(1

50)

367

(1

67)

403

58

7

(183

)(2

67)

440

62

3

(200

)(2

83)

477

66

0(2

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(300

)51

3

69

7(2

33)

(317

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733

(250

)(3

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1200

200

(9

1)23

3

(106

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7

(121

)30

0

(136

)33

3

(152

)36

7

533

(1

67)

(243

)40

0

567

(1

82)

(258

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3

600

(1

97)

(274

)46

7

63

3(2

12)

(289

)50

0

667

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)(3

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1400

180

(8

2)21

0

(95)

240

(1

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270

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300

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48

0 (1

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(218

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510

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540

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(246

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(259

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600

(205

)(2

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1600

160

(73)

187

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5)21

3

(97)

240

(1

09)

267

(1

21)

293

42

7

(133

)(1

95)

320

45

3

(145

)(2

07)

347

48

0

(158

)(2

19)

373

50

7 (1

70)

(231

)40

0

533

(182

)(2

43)

1800

140

(64)

163

(74)

187

(85)

210

(9

5)23

3

(106

)25

7

373

(1

17)

(169

)28

0

397

(1

27)

(180

)30

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420

(1

38)

(190

)32

7

44

3 (1

48)

(201

)35

0

46

7(1

59)

(211

)

2000

120

100

80

60

20

40

(55)

(45)

(36)

(27)

(9)

(18)

140

117

23

47

(64)

(53)

(11)

(21)

160

133

27

53

(73)

(61)

(12)

(24)

180

150

30

60

(82)

(68)

(14)

(27)

200

167

33

67

(91)

(76)

(15)

(30)

220

320

183

267

37

53

73

10

7

(100

)(1

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(83)

(121

)

(17)

(24)

(33)

(48)

240

340

200

283

40

57

80

11

3

(109

)(1

54)

(91)

(129

)

(18)

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(36)

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260

36

0

217

30

0

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87

120

(118

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(98)

(137

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(20)

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280

380

233

317

47

63

93

12

7

(127

)(1

72)

(106

)(1

44)

(21)

(29)

(42)

(57)

300

400

250

333

50

67

100

133

(136

)(1

81)

(114

)(1

52)

(23)

(30)

(45)

(60)

(32)

80

(3

6)90

(41)

100

(45)

110

160

(50)

(73)

120

170

(5

5)(7

7)13

0

180

(5

9)(8

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0

19

0(6

4)(8

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0

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0(6

8)(9

0)

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(4

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(73)

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(7

9)(1

10)

187

253

(85)

(117

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26

7(9

1)(1

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2200

3000

2800

2400

3200

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(37,

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(121

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(91)

(114

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(85)

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(79)

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(73)

(91)

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(67)

(83)

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(61)

(76)

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15

0

(55)

(68)

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(48)

(61)

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13

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(36)

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(30)

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000)

SUBPANELGROUND

NEUTRAL

GFCIOUTLET

BONDINGLOOP

PUMP

Bonding lugs topool bonding system

INPUT POWER120 VAC linecord

to GFCI receptacle/breaker

Cutout forcell cable

Flow Switch Connector

3

Salt LevelUse the chart on page 4 to determine how much salt in pounds or (Kgs) need to beadded to reach the recommended levels. Use the equations below (measurements arein feet/gallons and meters/liters) if pool size is unknown.

The ideal salt level is between 2700-3400 ppm (parts per million) with 3200 ppmbeing optimal. If the level is low, determine the number of gallons in the pool andadd salt according to the chart on page 4. A low salt level will reduce the efficiencyof the SwimPure Plus and result in low chlorine production. A high salt level cancause the SwimPure Plus to shutdown and may begin to give a salty taste to yourpool (generally, the salt will begin to be tasted at a level of about 3500-4000 ppm). Thesalt in your pool/spa is constantly recycled and the loss of salt throughout theswimming season should be small. This loss is due primarily to the addition of waterbecause of splashing, backwashing, or draining (because of rain). Salt is not lost dueto evaporation.

Type of Salt to UseIt is important to use only sodium chloride (NaCl) salt that is greater than 99% pure.This is common food quality or water softener salt and is usually available in 40-80 lb.bags labeled "Coarse Solar Salt". It is also acceptable to use water conditioning saltpellets, however, it will take longer for them to dissolve. Do not use rock salt, salt withyellow prussiate of soda, salt with anti-caking additives, or iodized salt.

How to Add or Remove SaltFor new plaster pools, wait 10-14 days before adding salt to allow the plaster tocure. Turn the circulating pump on and add salt directly into the pool. Brush the saltaround to speed up the dissolving process--do not allow salt to pile up on the bottomof the pool. Run the filter pump for 24 hours with the suction coming from the maindrain (use pool vac if there is no main drain) to allow the salt to evenly dispersethroughout the pool. The salt display may take 24 hours to respond to the change insalt concentration.

The only way to lower the salt concentration is to partially drain the pool and refillwith fresh water.

Always check stabilizer (cyanuric acid), when checking salt. These levels will mostlikely decline together. Use the chart on page 5 to determine how much stabilizermust be added to raise the level to 80 ppm.

12

Optional Goldline, Pentair and Polaris controls:The Goldline, Pentair and Polaris controls use a 4 wire connection to communicate to theSwimPure Plus and can be wired up to 500' apart. Any outdoor rated 4 conductor cablecan be used. Refer to each manufacturer's instructions and the wiring diagrams belowfor proper wiring connection to the SwimPure Plus. NOTE: There must be only 1 "pri-mary" unit. All other SwimPure Plus units must be configured as "secondary".

Goldline - Attach wires to proper screw terminals as shown below.

Pentair - Attach wires to opposite numbered screw terminals as shown below. Notethat the colors marked on the Pentair PCB do not match the SwimPure Plus.

Polaris - Attach wires to proper screw terminals as shown below. Note that screwterminal "1" is marked on the Polaris PCB.

Gallons Liters(pool size in feet) (pool size in meters)

Rectangular

Round

Oval

Diameter x Diameter x Average Depth x 5.9



Diameter x Diameter x Average Depth x 785



Goldline, Pentairor Polaris

Power Center

SwimPure Plus(Primary)

SwimPure Plus(Secondary)

AdditionalSwimPure Plus(es)

(if required)

Jumper RemovedFor Secondary(s)

Jumper InstalledFor Primary

(Factory Default)1234 GREEN

YELLOWBLACKRED

4 13 22 31 4

GRNGRN / -DT

BLK

BLK / GNDYEL

YEL / +DTRED RED / +15

SwimPurePlus

Intellitouch

marking on PCBgreen

yellow

black

red

(Colors Do Not Match)

4 43 3

2 21 1

GRN GRN

BLK BLKYEL YEL

RED RED

SwimPurePlus Aqua Logic

green

yellow

black

red

Pro Logic

4 13

2

1

GRN

BLKYEL

RED

SwimPurePlus Eosgreen

yellow

black

red

notemarkedon PCB

Saturation indexThe saturation index (Si) relates to the calcium and alkalinity in the water and is anindicator of the pool water "balance". Your water is properly balanced if the Si is 0 ±.2.If the Si is below -0.2, the water is corrosive and plaster pool walls will be dissolvedinto the water. If the Si is above +0.2, scaling and staining will occur. Use the chartbelow to determine the saturation index.

2

ºC ºF Ti CalcuimHardness Ci Total

Alkalinity Ai

53

60

66

76

84

94

103

12

16

19

24

29

34

39

.3

.4

.5

.6

.7

.8

.9How to use: Measure pool pH, temperature, calcium hardness,and total alkalinity. Use the chart above to determine Ti, Ci,andAi from your measurements. Insert values of pH, Ti, Ci and Aiinto the above equation. If Si equals .2 or more, scaling and staining may occur. If Si equals -.2 or less corrosion or irritationmay occur.

Si = pH + Ti + Ci + Ai - 12.1

-.2 0 .2CORROSIVE SCALING

75 75100 100125 125150 150200 200250 250300 300400 400600 600800 800

1.5 1.91.6 2.01.7 2.11.8 2.21.9 2.32.0 2.42.1 2.52.2 2.62.4 2.82.5 2.9

OK

13

Troubleshooting

Visit www.haywardnet.com for helpful information on operation, maintenance andtroubleshooting your SwimPure Plus Electronic Chlorine Generator.

Diagnostic DisplaysSequential pushes of the small "diagnostic" button next to the LCD display willcause the SwimPure Plus to display the following information:

1. Pool temperature (xx degrees Fahrenheit or Celsius)2. Cell voltage (typically 22.0 to 25.0 volts when chlorine is being generated, other-

wise 30-35V)3. Cell current (typically 4.50 to 7.80 amps when chlorine is being generated, other-

wise 0 amps)4. Desired Output % ("0P" -- "100P" depending on knob position or input from remote

pool automation controller)5. Instant salinity ( -xxxx ppm or -x.xx grams/Liter)6. Product name sent to the pool automation control display ("AL-0" which signifies

"SwimPure Plus")7. Software revision level (r1.xx)

On the 8th push of the button the display will revert back to the default salt display.Also, if the button is not pushed for 30 seconds, the display will revert back to thestandard salt display.

Common Problems and Solutions1. "Power" LED not onVerify input voltage with a voltmeter. If there is input power, the fuse may have blown.The SwimPure Plus is protected by a 20 amp mini ATO fuse located on the circuitboard above the cell connector.

2. "Generating" LED flashingThe temperature of the pool water is too high or low to operate. You can override thisby switching the main switch to SUPER CHLORINATE. The SwimPure Plus will run atmaximum output for the remainder of the current pump cycle or 24 hours, whichevercomes first.

3. "No Flow" LED illuminatedThe SwimPure Plus has sensed a no flow condition and has stopped generatingchlorine. Check that the flow switch is plugged into the connector on the bottom ofthe control unit and that the wire is not cut or damaged. Make sure you have at least12" of straight pipe before the flow switch. If there is adequate flow and the LED isstill on, check that the arrows on the flow switch (on top of hex) are pointing in thedirection of flow.

4. "Check Salt" LED illuminated or flashingCheck salt level in pool/spa. If salt level is low, add salt according to chart on page 4.Before adding large quantities of salt, it is advisable to have your salt level profes-sionally checked.

5. "High Salt" LED illuminatedCheck salt level in pool/spa. If salt level is too high, lower salt level by draining someof the pool water out of the pool and replace with fresh water. Continue until the saltconcentration is at recommended levels.

141

OPERATION

The SwimPure Plus is an automatic chlorine generation system for pool or spa sanita-tion. The operation requires a low concentration of salt (sodium chloride) in the poolwater. These levels are low enough that it normally will not be tasted. The SwimPurePlus automatically sanitizes your pool by converting the salt into free chlorine whichkills bacteria and algae in the pool. Chlorine will revert back to sodium chloride afterkilling bacteria. These reactions will continuously recycle virtually eliminating theneed to add sanitizing chemicals to your pool. The only time you may need to addmore salt to the pool is when water is replenished due to backwashing, draining, orsplashing (not evaporation).

The SWIMPURE-CUL is designed to handle the purification needs of most residen-tial swimming pools up to 40,000 gallons (150,000 liters), or the needs of most commer-cial pools up to 25,000 gallons (95,000 liters). The SWIMPURE-20-CUL is designed tobe used with pools up to 20,000 gallons (75,000 liters). Check local codes for otherrestrictions. The actual amount of chlorination required to properly sanitize a poolvaries due to bather load, rainfall, temperature, and the pool's cleanliness.

NOTE: Hayward does not recommend using the SwimPure Plus to generatebromine.

NOTE: Before installing this product as part of a saline water purification system in apool or spa using natural stone for coping or for immediately adjacent patios/decking,a qualified stone installation specialist should be consulted regarding the appropriatetype, installation, sealant (if any) and maintenance of stone used around a saline poolwith electronic chlorine generator in your particular location and circumstances.

Water ChemistryThe table below summarizes the levels that are recommended by The Association ofPool and Spa Professionals (APSP). The only special requirements for the SwimPurePlus are the salt level and stabilizer. It is important to maintain these levels in order toprevent corrosion or scaling and to ensure maximum enjoyment of the pool. Test yourwater periodically. Your Authorized SwimPure Plus Dealer or most pool stores canprovide you with the chemicals and procedures to adjust the water chemistry. Be sureto tell the pool store that you are using an SwimPure Plus chlorine generator.

6. "Inspect Cell" LED flashingInspect and clean cell according to directions on page 8. When done, press the "diag-nostic" button for 3 seconds to stop the "Inspect Cell" LED flashing.

7. "Inspect Cell" LED illuminatedRemove and inspect the cell for scale. If the cell is scaled, follow the directions on page8 for cell cleaning. If the pool has the proper amount of salt and the "Inspect Cell" LEDis still illuminated, the cell may be worn and need replacement.

8. Possible causes of little or no free chlorine residual- SwimPure Plus switch in OFF position.- Desired Output % adjustment setting is too low.- Low stabilizer (Cyanuric Acid).- Filter pump time too short (8 hours for average size pools, more for large pools)- Salt level too low (below 2400 ppm, Check Salt LED on).- Salt level too high (High Salt LED on).- Very warm pools increase chlorine demand--increase Output %, or filter run time.- Cold water (below 50ºF) causes SwimPure Plus to stop generating (Generating LED

flashing).- Excessive scaling on cell.- High level of Nitrogen in pool water.- "Yellow Out" or similar treatment recently used. Some yellow algae treatments will

use chlorine at a very high rate and deplete the residual free chlorine. Manually shockthe pool if indicated in the directions on the algae treatment. It still may be a matter ofdays before the pool returns to "normal" and chlorine tests will show the desired 1-3ppm free chlorine reading.

9. "-Pcb-" displayed and all 4 red/yellow LEDs are illuminated.A possible Printed Circuit Board fault has been detected. Call forservice.

Table of Contents

OPERATIONOPERATIONOPERATIONOPERATIONOPERATIONGeneralGeneralGeneralGeneralGeneral.........................................................................................1

Water ChemistryWater ChemistryWater ChemistryWater ChemistryWater Chemistry........................................................................1

ControlsControlsControlsControlsControls.......................................................................................6

MaintenanceMaintenanceMaintenanceMaintenanceMaintenance.................................................................................8

INSTALLATIONINSTALLATIONINSTALLATIONINSTALLATIONINSTALLATIONMountingMountingMountingMountingMounting.......................................................................................9

PlumbingPlumbingPlumbingPlumbingPlumbing......................................................................................10

WiringWiringWiringWiringWiring..........................................................................................11

TROUBLESHOOTINGTROUBLESHOOTINGTROUBLESHOOTINGTROUBLESHOOTINGTROUBLESHOOTINGTroubleshootingTroubleshootingTroubleshootingTroubleshootingTroubleshooting...........................................................13

WARRANTYWARRANTYWARRANTYWARRANTYWARRANTYWarrantyWarrantyWarrantyWarrantyWarranty........................................................................16

15

IMPORTANT SAFETY INSTRUCTIONSWhen using this electrical equipment, basic safety precautionsshould always be followed, including the following:

• READ AND FOLLOW ALLINSTRUCTIONS

16

• Use Copper Conductors Only

• Disconnect all AC power during installation.

• Warning - To reduce the risk of injury, do not permitchildren to use this product unless they are closelysupervised at all times.

• A green colored terminal marked "Earth Ground" is lo-cated inside the wiring compartment. To reduce the riskof electric shock, this terminal must be connected to thegrounding means provided in the electric supply servicepanel with a continuous copper wire equivalent in size tothe circuit conductors supplying the equipment.

• One bonding lug for US models (two for Canadian mod-els) is provided on the external surface. To reduce therisk of electric shock, connect the local common bondinggrid in the area of the swimming pool, spa, or hot tub tothese terminals with an insulated or bare copper conduc-tor not smaller than 8 AWG US / 6 AWG Canada.

• All field installed metal components such as rails, ladders,drains, or other similar hardware within 3 meters of thepool, spa or hot tub shall be bonded to the equipmentgrounding bus with copper conductors not smaller than 8AWG US / 6 AWG Canada.

• NOTICE TO USERS: This control product is to be usedonly in accordance with the directions of this label. It isan offense under the Pest Control Products Act to use acontrol product under unsafe conditions.

• SAVE THESE INSTRUCTIONS

LIMITED WARRANTY Goldline warrants its Aqua Rite, Aqua Rite Pro, Aqua Trol, Aqua Logicand Pro Logic products (products with Goldline part numbers starting with AQ-RITE-, AQ-RT-PRO, AQ-TROL-, AQ-LOGIC-, AQL-P-, AQL-PS-, AQL-CL-, PL-P-, PL-PS-, and HPC-2) to befree from defects in material or workmanship, under normal use and service:

For three years from the date of the initial system installation on private, residential swimmingpools within the USA or Canada and one year from the date of initial system installation oncommercial installations, installations outside of the USA or Canada and for any replacementparts or accessory products, provided they are installed in accordance with the Goldline installa-tion instructions and specifications provided with the product. If written proof of the date of theinitial system installation is not provided to Goldline, the manufacturing datecode on the AquaRite, Aqua Rite Pro, Aqua Trol, Aqua Logic and Pro Logic electronics unit will be the soledeterminant of the date of the initial system installation.

For residential installations in USA or Canada: If a product is defective in workmanship ormaterials and is removed and returned freight prepaid within three (3) years after the date of theinitial system installation, Goldline will, at its option, either repair or replace the defectiveproduct and return it freight prepaid.

For commercial installations, installations outside the USA and Canada, and accessory productsand replacement parts: If a product is defective in workmanship or materials and is removed andreturned freight prepaid within one (1) year after the date of the initial system installation,Goldline will, at its option, either repair or replace the defective product and return it freightprepaid.

Contact any Goldline dealer or contact Goldline at 61 Whitecap Drive, North Kingstown, RI02852 for warranty service. The costs incurred in removal and/or reinstallation of the productare NOT covered under this warranty. Some states do not allow limitations on how long animplied warranty lasts, so the above limitation may not apply to you.

WARRANTY EXCLUSIONS:1. Material supplied or workmanship performed by others in process of installation.

2. Damage resulting from improper installation including installation on pools larger than theproduct rating.

3. Problems resulting from failure to operate the product(s) in accordance with the recom-mended instructions contained in product’s owners manual(s).

4. Problems resulting from failure to maintain pool water chemistry in accordance with therecommendations in the owners manual(s).

5. Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs oralternations, fire, flood, lightning, freezing, external water, degradation of natural stoneused in or immediately adjacent to a pool or spa, war or acts of God.

DISCLAIMER. THE EXPRESS LIMITED WARRANTY ABOVE CONSTITUTES THE EN-TIRE WARRANTY OF GOLDLINE WITH RESPECT TO ITS POOL AUTOMATION ANDCHLORINATION PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES, EX-PRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FIT-NESS FOR A PARTICULAR PURPOSE. THIS WARRANTY GIVES YOU SPECIFICLEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROMSTATE TO STATE. IN NO EVENT SHALL GOLDLINE BE RESPONSIBLE FOR ANYCONSEQUENTIAL, SPECIAL OR INCIDENTAL DAMAGES OF ANY NATURE WHAT-SOEVER, INCLUDING, BUT NOT LIMITED TO, PERSONAL INJURY, PROPERTY DAM-AGE, DAMAGE TO OR LOSS OF EQUIPMENT, LOST PROFITS OR REVENUE, COSTSOF RENTING REPLACEMENTS, AND OTHER ADDITIONAL EXPENSES, EVEN IF THESELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. SOMESTATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL ORCONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAYNOT APPLY TO YOU.

NO WHOLESALER, AGENT, DEALER, CONTRACTOR OR OTHER PERSON IS AU-THORIZED TO GIVE ANY WARRANTY ON BEHALF OF GOLDLINE.

THIS WARRANTY IS VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY AFTERLEAVING THE FACTORY.

ELECTROLYTIC CHLORINE GENERATORBASIC POOL MAINTENANCE REQUIREMENTS

WEE

KLY

MO

NTH

LYQ

UAR

TER

LY

Free Chlorine 1.0 - 3.0 ppm Turn output dial up to increase, pH 7.2 - 7.6

down to decrease -OR- increase

Too low - add soda ash.

or decrease pump filtration time.

Too high - add muriatic acid

Alkalinity 80 - 120 ppm

Salt 2700 - 3400 ppm Add salt as required to increase.

Add baking soda to increase.

Stabilizer 60 - 80 ppm Add cyanuric acid to increase.

Calcium 200 - 400 ppm Add calcium to increase. Electrolytic Cell inspect & clean Refer to section in manual.

TEST IDEAL RANGE ADJUSTMENT REQUIRED

Drain and add water to decrease.

Add acid as required to decrease.

Operation and InstallationManual

Questions?

Refer to www.haywardcanada.com for latestmanual revisions, additional information and helpful service.

620 Division St.Elizabeth, NJ 07207 092391A

SWIMPURE-CULSWIMPURE-20-CUL

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