operationalising lifting plan safe cranes operation

OperationalisingOperationalising Safe Lifting PlansSafe Lifting Plans

@ 2011 Huationg Holding. All Right ReservedMoving People ,Building LivesMoving People ,Building Lives

@ 2011 Huationg Holding. All Right Reserved

OperationalisingOperationalising Safe Lifting PlansSafe Lifting Plans

Presentation by Presentation by Mr. Jimmy ChuaMr. Jimmy ChuaMr. Jimmy ChuaMr. Jimmy ChuaMr. Jimmy ChuaMr. Jimmy ChuaMr. Jimmy ChuaMr. Jimmy ChuaGroup General Manager of Group General Manager of HuationgHuationg

ViceVice--Chairman of SCAChairman of SCA

CONTENTS

Introduction Importance of planning Importance of planning Why do Lifting Operations fail? COP: Safe Lifting Operation in Workplaces The Lifting Plan

Key Factors to Consider Sample of Lifting Plan

@ 2011 Huationg Holding. All Right ReservedMoving People ,Building Lives

Sample of Lifting Plan Conclusion

Importance of Planning

Reduces the probability of unexpected incidents occurringincidents occurring

Useful reference for Safe Lifting Operation in the case of any doubts


What happens What happens when you do not plan?


do not plan?

Why do Lifting Operations fail?


Soft Ground

Possibility of Crane Accident

Soft Ground Resting of

Outrigger on Covered area


Weather Elements


Improper use of


by-pass system

Video

Poor Maintenance





Out Riggernot fully extended Boom hit flare line

Poor Planning Poor Communication



http://www.craneaccidents.com/2012/05/report/crane-overturns-in-singapore/


No Barricading Demarcation Demarcation Lifting Zone


Recent Case of Crane Toppling


http://news.asiaone.com/news/singapore/crane-topples-over-sbf-center-worksite-tanjong-pagar


Video

COP: Safe Lifting Operations in the Workplaces

1. Factors affecting Safe Lifting Operations1. Factors affecting Safe Lifting Operations2. Lifting Plan3. Equipment4. Personnel Roles and Responsibilities5. Emergency and Contingency planning


5. Emergency and Contingency planning

The Lifting Plan


The Lifting Plan is a set of plans developed for use in any crane lifting operation

Lifting Supervisor will take hold of the lifting plan but the lifting team should be familiar with the Lifting Plan and ensure that the lifting operation is carried out according to plan

Any party who has the expertise and relevant knowledge can create the lifting plan. After which, both the occupier and the contractor have to agree upon the document


Developing the Lifting Plan


Key Factors to be Considered


1. Site Surrounding Conditions


Environmental factors Environmental factors Location/Site Hazards Lighting Conditions Demarcation


Generic Environmental Hazards to be Considered:

Indoors/Outdoors Indoors/Outdoors Suitability of lighting (Day/Night) Noise Weather conditions: Rain, Haze, Bright Sunlight,

Strong Winds, Thunderstorms, Lightning Ground stability


Location

Mass Rapid Transit system (MRT) Public areas Public areas Build-up areas Near water bodies Overhead Restriction Underground Services


Underground Services

Site Hazards

Access / Egress around lifting equipment clearly identified

Working at Heights Ground Stability and level Restricted area to establish outrigger supports

(mobile cranes) Blind spots during maneuvering of load and lifting


Blind spots during maneuvering of load and lifting equipment.

Demarcation / Barrication

Area of maneuverability; when using equipment.

Area of maneuverability; when using equipment.

Lifting Zone Working within a confined space or tunnel Other activities on the work site


2. LOAD


Description of Load to be Lifted Description of Load to be Lifted Details of Load to be Lifted


Load Crucial Information

No load must be lifted without the following crucial information:

the load weight the load weight the overall dimensions (length, width and depth). indication of the position of centre of gravity. the lifting/slinging points the pickup radius the final location radius the height to which the load has to be lifted.


the height to which the load has to be lifted. the overall weight (load + all lifting accessories)

3. Risk Assessments


4. Lifting Equipment/ Gears


Using the previously gathered information in conjunction with

Lifting Equipments / Gear

Using the previously gathered information in conjunction with crane manufactures duty charts it will allow the selection of a crane that is suitable with sufficient capacity to safely execute the lifting operation.


Details of the Lifting EquipmentDetails of the preferred Lifting equipment(s) to be used must be recorded within the Method Statement and must include: Make and model; Capacity Validation of Certification Maximum ground bearing capacity Configuration Weight of the crane

Details of the Lifting Gears Capacity


Capacity Validation of Certification Types (Shackles, Wire Rope, Belt etc)

5. Communications

Pre-Lift BriefingPre-Lift BriefingToolbox/DiscussionEquipmentCommunication methods


6. Roles and Responsibilities


Factory Owners Factory Owners Contractors Authorized Examiner Lifting Team


Lifting Team

Lifting SupervisorLifting Supervisor Crane OperatorCrane Operator


RiggerRigger Signal ManSignal Man

Lifting Supervisor

Nominated by the appointed person and appointed in writingand appointed in writing

In charge of actively supervising the lifting operation

Responsible for planning lifting operations in accordance to the Lifting Plan


Lifting Plan

Roles and Responsibilities: Ensure that only registered personnel participate in any lifting operation Ensure lift operation is conducted in a safe manner Brief all personnel on the safe lifting procedures If any unsatisfactory incidents are reported to him, take measures to

rectify them Monitor equipment maintenance and inspection Check on the set up of equipment and ensure that equipment are

properly set up before lifting operation commences


Roles and Responsibilities: To be responsible for the lifting job carried out by him Do daily crane inspection prior to the lifting operation and to report

any findings

Crane Operator

any findings Record daily operation log Ensure cranes are properly set up before lifting operation commences To adhere to instructions given by Lifting Supervisor Check and ensure that the load is correctly secured, rigged and sling

before lifting Check the clearance of the path to be taken by the load and any part


Check the clearance of the path to be taken by the load and any part of the crane

Report any accident/incident/dangerous occurrence and unsafe act/conditions

Rigger & SignalmanRoles and Responsibilities: Ensure lifting operation is not undertaken without suitable

and sufficient appropriate risk assessment and that lifting equipment is not used without prior training and appropriate equipment is not used without prior training and appropriate supervision

Carry out pre-use checks of lifting equipment, to ensure equipment is in good working condition

Report any damages to the equipment or any accident/incident/dangerous occurrence and unsafe act/conditions to the Lifting Supervisor as soon as is reasonably practicable


reasonably practicable Ensure proper set up of equipment before lifting operation

commences

7. Classifications of Lift


1. Routine Lift

Lifting operations may be executed under a basic lift plan. These plans must clearly define the lift plan. These plans must clearly define the limitations on the loads, lifting methods and areas of operation. A Risk Assessment will be required in each case, and authorized prior to commencement. A Non-Routine may also be completed using similar documents but will require greater detail. Prior to any lifting operation commencing, a review of the lift plan


will be conducted.

A Routine Lift is a lift which conforms to the following factors: Within the normal operating parameters of the crane Lifting over non-sensitive areas Suitable environmental conditions Load has known and evaluated weight, shape and centre of gravity Standard rigging arrangements Routine repetitive lifting operations using the same equipment Single function or series of functions repeated manually or automatically Order of function repeated Same equipment Same competent Crane Operators Load under 75% of rated load of the load chart Centre of gravity below the lifting hook Use of a certified lifting point Single lifting machine


Single lifting machine Unlikely to be affected by changing environmental conditions Standard rigging arrangements Suitable lay-down area available

2. Non9Routine Lift

All remaining categories which fall under Non-Routine will require a more detailed Lifting Plan Routine will require a more detailed Lifting Plan containing all of the elements as described above. The plan will have to be approved by a Responsible Person prior to commencement of any Lifting Operation and any deviation requirement identified from the plan, must also get the approval of the Responsible Person prior to commencement of the lifting operation.


commencement of the lifting operation.

Conforms to the following factors: Use of two or more Lifting Appliances, Tandem Lift With sensitive, difficult or restricted areas Lifts from one offshore vessel to another Lifts from one offshore vessel to another Continuation of a lifting operation with different people Lifting of machinery without lifting points In environmental conditions likely to affect equipment performance Load with unknown/difficult to estimate weight and/or centre of

gravity Non-standard rigging arrangements


Load lowered into or lifted from a confined space Weight of load in excess of 75% rated load of the load chart

SAMPLE LIFTING PLAN


PLAN

LIFTING PLANLIFTING PLANLoad Chart


Load ChartLIFTING PLANLIFTING PLAN

Maximum Radius Corresponding SWL


LIFTING PLANLIFTING PLAN

Details of Lifting Plan


LIFTING PLAN SAMPLELIFTING PLAN SAMPLE


LIFTING PLAN SAMPLELIFTING PLAN SAMPLEOutrigger force at different swing location with load


LIFTING PLAN SAMPLELIFTING PLAN SAMPLE

Maximum Outrigger forceMaximum Outrigger force


LIFTING PLAN SAMPLELIFTING PLAN SAMPLECalculation for Ground Bearing Capacity


*On Site soil bearing

Conclusion A proper planned operation reduces the risks of crane-related

accidents and minimizes costs Make sure all lifting operations are planned according to the lifting Make sure all lifting operations are planned according to the lifting

plan and make sure lifting operations do not deviate from lifting plan Stop all lift operations if there is deviation Safety is the most important aspect



Thank youThank youThank youThank you

operationalising lifting plan safe cranes operation

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