operations escalation process - lean manufacturing · operations escalation process monthly. title:...

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Shift Changes Shift Changes Break Outs Break Outs Floor WCT Huddles Hot Topics Shift Changes Shift Changes Site Ops Management Review (MR) Every Shift Daily Weekly Topics : Safety issues Process flow Interrupters Assign new actions Action review FYIs Priorities Topics : Drive actions on systemic issues Safety/Mfg alerts EHS trends Key deployments Trends/metrics review Production status Escalate : Key strategies and decisions Topics : Review status of key issues Trends review Recognition of improvements Topics : Safety issues Area updates: Hot topics Hu Process Parameters Performance measures Compliance Action review New issues Escalate : Safety/compliance trends Critique topics Decisions affecting value stream Topics : Safety issues Work status completed and to be done Pass on problem solving/troubleshooting Performance measures Hu/SSS Escalate : Safety issues Compliance issues Process flow interrupters Performance plan Problems the team can’t resolve alone Escalate : Safety issues Compliance issues (NCs) Flow interrupters Performance plan Requests for support Work Center Teams Operations Escalation Process Monthly

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Page 1: Operations Escalation Process - Lean Manufacturing · Operations Escalation Process Monthly. Title: Slide 1 Author: Noah Davison Created Date: 9/25/2013 7:28:43 AM

Shift Changes

Shift Changes

Break Outs Break Outs Floor WCT

Huddles

Hot Topics

Shift Changes

Shift Changes

Site Ops

Management Review (MR)

Every Shift Daily

Weekly

Topics: • Safety issues • Process flow Interrupters • Assign new actions • Action review • FYIs • Priorities

Topics: • Drive actions on systemic

issues • Safety/Mfg alerts • EHS trends • Key deployments • Trends/metrics review • Production status Escalate: • Key strategies and decisions

Topics: • Review status of key issues • Trends review • Recognition of improvements

Topics: • Safety issues • Area updates:

• Hot topics • Hu • Process Parameters • Performance measures • Compliance

• Action review • New issues

Escalate: • Safety/compliance trends • Critique topics • Decisions affecting value stream

Topics: • Safety issues • Work status – completed and

to be done • Pass on problem

solving/troubleshooting • Performance measures • Hu/SSS Escalate: • Safety issues • Compliance issues • Process flow interrupters • Performance plan • Problems the team can’t resolve alone

Escalate: • Safety issues • Compliance issues (NCs) • Flow interrupters • Performance plan • Requests for support

Work Center Teams

Operations Escalation Process

Monthly