operator’s manual · operator’s manual h5410 crop merger part number 84485039 2nd edition...

OPERATOR’S MANUALH5410Crop Merger

Part number 844850392nd edition EnglishFebruary 2012Replaces part number 84220175

Contents

1 GENERAL INFORMATIONNote to the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Product Identification Number (PIN). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4Machine orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5Electro-magnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

2 SAFETY INFORMATIONPrecautionary statements and signal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Safety rules - Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Safety signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Road travel signs and decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

3 OPERATING INSTRUCTIONSCOMMISSIONING THE UNIT

Prior to operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

4 TRANSPORT OPERATIONSPREPARING FOR ROAD TRANSPORT

FRAME AND CAB - Lock/Unlock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Transport lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

5 MAINTENANCEGENERAL INFORMATION

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Torque - Minimum Tightening Torques for Normal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Torque - Standard torque data for hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

REPAIR KITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7Pickup belt splice kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7Conveyor belt splice kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

MAINTENANCE CHARTMaintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

EVERY 8 HOURS OR DAILYLubrication points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

AS REQUIREDAdjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

6 SPECIFICATIONSGeneral specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

7 ACCESSORIESOptional equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

8 FORMS AND DECLARATIONSDelivery report - Owner Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1Delivery report - Dealer Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

1 - GENERAL INFORMATION


Note to the OwnerThis manual contains information concerning the adjustment and maintenance of your new equipment. You havepurchased a dependable machine, but only by proper care and operation can you expect to receive the performanceand long service built into this equipment. Please have all operators read this manual carefully and keep it availablefor ready reference.

Your NEW HOLLAND AGRICULTURE dealer will instruct you in the general operation of your new equipment. (Referto the 'Delivery Report' at the back of this manual). Your authorized NEW HOLLAND AGRICULTURE dealer hasa staff of factory-trained service technicians that will be glad to answer any questions that may arise regarding theoperation of your machine. New Holland Top Service is also available. Call 1-866-NEWHLND (1-866-639-4563) orsend an email to: [email protected] .

Your NEW HOLLAND AGRICULTURE dealer carries a complete line of genuine NEW HOLLAND AGRICULTUREservice parts. These parts are manufactured and carefully inspected to ensure high quality and accurate fitting ofany necessary replacement parts. Be prepared to give your dealer the model and product identification number ofyour new equipment when ordering parts. Locate these numbers now and record them below. Refer to the 'GeneralInformation' section of this manual for the location of the model and product identification numbers of your machine.

Please record the following information:

Model

Product Identification Number (PIN)

Date purchased

Header width (as applicable)

This is the safety alert symbol. It is used with and without signal words to alert you to potentialpersonal injury hazards. Obey all safety messages that follow this symbol to avoid possibledeath or injury.

WARNINGIllustrations in this manual may show protective shielding open or removed to better illustrate a par-ticular feature or adjustment.Replace all shields before operating the machine.Failure to comply could result in death or serious injury.

W0012A

Improvements

CNH America LLC is continually striving to improve its products. We reserve the right to make improvements orchanges when it becomes practical and possible to do so, without incurring any obligation to make changes or addi-tions to the equipment sold previously.

1 - 1


Intended useThe H5410 crop merger is intended as a pull-type imple-ment to combine swaths in order to match windrow widthand density with forage harvester or baler capacity.

PROHIBITED USAGE

No parts or attachments should be fitted to this machine, which have not been released by NEW HOLLAND AGRI-CULTURE. They might affect machine operation, safety of the user or other people, stability or wear characteristicsof the machine.

NOTICE: Use only approved accessories and attachments designed for your machine. Consult your dealeron changes, additions or modifications that may be required for your machine. Do not make any unauthorizedmodifications to your machine.

NOTICE: DO NOT use this machine for any purpose or in any manner other than as described in the manual, decals,or other product safety information provided with the machine. These materials define the machine's intended use.

NOTE: All persons who will be operating this machine shall possess a valid local vehicle operating permit and/or otherapplicable local age work permits.

1 - 2


Product Identification Number (PIN)Product Identification Number (PIN)

The Product Identification (PIN) plate is located on theright side of the main frame (1).

Give your dealer the model and PIN of your rake whenordering parts. Always order genuine parts from your au-thorized NEW HOLLAND AGRICULTURE dealer.

93097014 1

(1) Model(2) PIN(3) Weight(4) Model year(5) Year of construction

76107631A 2

1 - 3


Product overviewH5410 Crop MergerThe H5410 crop merger combines swaths to efficientlymatch windrow width and density with forage harvesteror baler capacity.

The economical, center pull H5410 has a merging capa-bility of 2.7 - 3.6 m (9 - 12 ft). An optional 0.6 m (2 ft)extension can be added to merge a 4.3 m (14 ft) cut area.The H5410 can be operated using a 52 kW (70 Hp) trac-tor with two rear hydraulic remote valves.

A floating pickup features replaceable, three prong teethto deliver crop evenly to a 1067 mm (42 in) wide ribbedconveyor. For smooth crop flow, the pickup and conveyorspeed adjust simultaneously. A tall, back conveyor panelensures that all of the crop is collected and merged intothe windrow. An anti-wrap system on the conveyor bear-ings prevents crop from wrapping and damaging the bear-ing seals.

All New Holland mergers are designed to merge crop tothe right. However, by using the optional inverter chuteand switching the two quick-connect hydraulic hoses, thedirection of the merging crop can be quickly reversed tomerge to the left and invert the crop.

The two standard gauge wheels can be adjusted to fieldconditions or crop height by simply removing and rein-stalling two pins. For better handling in rough field con-ditions and road transport, the rear tire swivels and has abrake, which prevents the wheel from shimmying.

76097050 1

1 - 4


Machine orientationNOTE: On this equipment, left-hand and right-hand aredetermined by standing behind the unit, looking in the di-rection of travel.

Front view

76099450 1

Rear view

76097050 2

Right-hand view

93097016 3

1 - 5


Electro-magnetic compatibility (EMC)Interference may arise as a result of add-on equipmentwhich may not necessarily meet the required standards.As such interference can result in serious malfunctionof the unit and/or create unsafe situations, you mustobserve the following:

• The maximum power of emission equipment (ra-dio, telephones, etc.) must not exceed the limitsimposed by the national authorities of the countrywhere you use the machine.

• The electro‐magnetic field generated by the add-onsystem should not exceed 24 V/m at any time andat any location in the proximity of electronic compo-nents.

• The add-on equipment must not interfere with thefunctioning of the on board electronics.

Failure to comply with these rules will render the NEWHOLLAND AGRICULTURE warranty null and void.

1 - 6

2 - SAFETY INFORMATION


Precautionary statements and signal word definitions

Personal safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey allsafety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTIONfollowed by special instructions. These precautions are intended for the personal safety of you and those workingwith you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. Thecolor associated with DANGER is RED.

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.The color associated with WARNING is ORANGE.

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could resultin minor or moderate injury. The color associated with CAUTION is YELLOW.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULTIN DEATH OR SERIOUS INJURY.

Machine safetyNOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The colorassociated with Notice is BLUE.

Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine orproperty damage. The word Notice is used to address practices not related to personal safety.

InformationNOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, orother information in the manual. The word Note is not intended to address personal safety or property damage.

2 - 1


Safety rules - Personal safetyCarefully study these precautions, and those included in the external attachment operatorsmanual, and insist that they be followed by those working with and for you.

1. Thoroughly read and understand this manual andthe attachment Operator’s Manual before operatingthis or any other equipment.

2. Be sure all people and pets are clear of the machinebefore starting. Sound the horn, if equipped, threetimes before starting engine.

3. Only the operator should be on the machine whenin operation. Never allow anyone to climb on tothe machine while it is in motion. If the machineis equipped with an Instructors Seat, this must onlybe used for training purposes. Passengers must notbe allowed to use the Instructors Seat.

4. Keep all shields in place. Never work around themachine or any of the attachments while wearingloose clothing that might catch on moving parts.

5. Observe the following precautions whenever lubri-cating the machine or making adjustments.

• Disengage all clutching levers orswitches.

• Lower the attachment, if equipped, tothe ground or raise the attachmentcompletely and engage the cylindersafety locks. Completing these ac-tions will prevent the attachment fromlowering unexpectedly.

• Engage the parking brake.

• Shut off the engine and remove thekey.

• Wait for all machine movement to stopbefore leaving the operators platform.

6. Always keep the machine in gear while travellingdownhill.

7. The machine should always be equipped with suffi-cient front or rear axle weight for safe operation.

8. Under some field conditions, more weight may berequired at the front or rear axle for adequate sta-

bility. This is especially important when operating inhilly conditions or/when using heavy attachments.

9. Always lower the attachment, shut off the engine,set the parking brake, engage the transmissiongears, remove the key and wait for all machinemovement to stop before leaving the operatorsplatform.

10. If the attachment or machine should become ob-structed or plugged; set the parking brake, shut offthe engine and remove the key, engage the trans-mission gears, wait for all machine or attachmentmotion to come to a stop, before leaving the opera-tors platform to removing the obstruction or plug.

11. Never disconnect or make any adjustments to thehydraulic system unless the machine and/or the at-tachment is lowered to the ground or the safetylock(s) is in the engaged position.

12. Use of the flashing lights is highly recommendedwhen operating on a public road.

13. When transporting on a road or highway, use acces-sory lights and devices for adequate warning to theoperators of other vehicles. In this regard, checklocal government regulations. Various safety lightsand devices are available from your NEW HOL-LAND AGRICULTURE dealer.

14. Practice safety 365 days a year.15. Keep all your equipment in safe operating condition.16. Keep all guards and safety devices in place.17. Always set the parking brake, shut off the engine

and remove the key, engage the transmissiongears, wait for all machine or attachment motionto come to a stop, before leaving the operatorsplatform to service the machine and attachment.

18. Remember: A careful operator is the best insuranceagainst an accident.

19. Extreme care should be taken in keeping hands andclothing away from moving parts.

2 - 2


Ecology and the environmentSoil, air, and water are vital factors of agriculture and life in general. When legislation does not yet rule the treatmentof some of the substances which are required by advanced technology, common sense should govern the use anddisposal of products of a chemical and petrochemical nature.

NOTICE: The following are recommendations which maybe of assistance:

• Become acquainted with and ensure that you understand the relative legislation applicable to your country.

• Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze, cleaningagents, etc., with regard to their effect on man and nature and how to safely store, use and dispose of thesesubstances.

• Agricultural consultants will, in many cases, be able to help you as well.

HELPFUL HINTS

• Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems which may cause considerablespillage.

• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances whichmay be harmful to your health.

• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.

• Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids,etc. Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of ina proper way to comply with local legislation and available resources.

• Modern coolant mixtures, i.e. antifreeze and other additives, should be replaced every two years. They shouldnot be allowed to get into the soil but should be collected and disposed of properly.

• Do not open the air-conditioning system yourself. It contains gases which should not be released into the at-mosphere. Your NEW HOLLAND AGRICULTURE dealer or air conditioning specialist has a special extractorfor this purpose and will have to recharge the system properly.

• Repair any leaks or defects in the engine cooling or hydraulic system immediately.

• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.

• Protect hoses during welding as penetrating weld splatter may burn a hole or weaken them, allowing the loss ofoils, coolant, etc.

2 - 3


Safety signsThe following safety signs are placed on your machine as a guide for your safety and for those working with you. Walkaround the machine and note the content and location of these safety signs before operating your machine.

Keep safety signs clean and legible. Clean safety signs with a soft cloth, water, and a gentle detergent. Do not usesolvent, gasoline, or other harsh chemicals. Solvents, gasoline, and other harsh chemicals may damage or removesafety signs.

Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part that isreplaced, make sure the safety sign is installed on the new part. See your dealer for replacement safety signs.

Safety signs that display the “Read Operator’s Manual” symbol are intended to directthe operator to the operator’s manual for further information regarding maintenance,adjustments, or procedures for particular areas of the machine. When a safety signdisplays this symbol, refer to the appropriate page of the operator’s manual.

76097008A 1

2 - 4


DANGERShut engine completely off before adjusting or

servicing machine.Machine may start unexpectedly.

Failure to heed this warning may result in personalinjury or death.

Quantity: 2English: 84253222French: 84253394

84253222 2

(1) Located on the tongue and on the right hand side ofthe main frame below the product identification number(PIN) plate.

93097014 3

DANGERStay clear of moving parts.

Failure to heed this warning may result in personalinjury or death.

Keep clothing, yourself and others well clear.

Quantity: 3English: 84253221French: 84253392

84253221 4

(2) Located on the tongue. Also located on the left handside of the main frame and on the right hand side ofthe main frame below the product identification number(PIN) plate.

93097014 5

2 - 5


WARNINGBefore operating machine read operator’s manual

and ALL SAFETY Instructions.If manual is missing, contact your dealer or service

department.1. Before starting engine or operation, clear area

of bystanders.2. Disengage drives including PTO. Stop engine,wait for all movement to stop before leaving

operator’s position.3. Keep all shields in place, keep hands, feet,clothing and hair away from moving parts.

4. Keep riders off machines.5. Use Slow-Moving Vehicle (SMV) identification

emblems and flashing warning lights when operationon highways. except when prohibited by law.

6. Never adjust, lubricate, clean or unplug machinewith engine running.

Failure to comply could result in death or seriousinjury.

Quantity: 1English: 86624301French: 86624302Spanish: 86624303

86622073 6

(3) Located on the tongue.

86092379 7

2 - 6


WARNINGDo not remove shields.Moving parts inside.


Quantity: 2English 84253208French: 84253380Spanish: 84253620

84253208 8

(4) Located on the right hand side of the main frame andon the pick up hydraulic motor shield.

93097014 9

2 - 7


WARNINGDo not go near leaks.

•

High pressure oil easily punctures skin causingserious injury, gangrene or death.

•

If injured, seek emergency medical help. Imme-diate surgery is required to remove oil.

•

Do not use finger or skin to check for leaks.

•

Lower load or relieve hydraulic pressure beforeloosening fittings.


Quantity: 3English 84253202French: 84253390Spanish: 84253632

84253202 10

(5) Located on the right hand and left hand side of themain frame and on the tongue.

86092379 11

2 - 8


Road travel signs and decalsThe following road travel decals are placed on your machine for your safety and for those working with you. Walkaround the machine and note the location of these decals before operating your machine.

Keep road travel decals clean. Clean road travel decals with a soft cloth, water, and a gentle detergent. Do not usesolvent, gasoline, or other harsh chemicals. Solvents, gasoline, and other harsh chemicals may damage or removedecals.

Replace all road travel decals that are damaged, missing, or painted over. If a road travel decal is on a part that isreplaced, make sure the road travel decal is installed on the new part. See your dealer for replacement road traveldecals.

76097008A 1

2 - 9


Tape, red retroreflective

Quantity: 286547781

86547781 2

(1) Located on the upper rear of the main frame at theleft hand and right hand corners.

76097033A 3

Tape, yellow retroreflective

Quantity: 686547782

86547782 4

(2) Located on the left hand and right hand sides of thetongue. Also located on the front left hand and righthand corners of the main frame.

76099450 5

(2)

93097032 6

2 - 10


Tape, red/orange fluorescent

Quantity: 286547783

86547783 7

(3) Located on the lower rear of the main frame at theleft hand and right hand corners.

76097050 8

Slow moving vehicle sign (SMV)

Quantity: 186547711

86547711N 9

(4) Located on the left hand side of the rear conveyorpanel.

76097050 10

2 - 11


2 - 12

3 - OPERATING INSTRUCTIONS

3 - OPERATING INSTRUCTIONSCOMMISSIONING THE UNIT

Prior to operation1. Remove the Operator's Manual from the Operatormanual storage area (1). All operators should carefullyread this manual and keep it available for ready refer-ence.

2. Check entire unit carefully before first operation.Tighten bolts and set screws that might have come loosein handling. Lubricate as recommended, See page 5-12 .

3. Adjust tractor drawbar to allow for maximum clearancebetween drawbar and ground. Attach merger to tractorwith a hitch pin that has a safety locking device.

86092379 1

4. Remove weight from lift jack and move jack to storageposition (2).

5. Connect hydraulic hoses, See page 3-2.

6. Check tires and inflate to recommended pressure of303 kPa (44 psi) .

7. Run pickup and conveyor for several minutes to ensureproper assembly and lubrication. Successful operationwill be achieved by periodic adjustments and experienceof the operator. Make sure to read and understand alladjustments.

86092378 2

3 - 1

3 - OPERATING INSTRUCTIONS

Hydraulics

WARNINGEscaping fluid!Relieve all pressure before disconnectingfluid lines or performing work on the hydraulicsystem. Make sure all components are ingood condition and tighten all connectionsbefore pressurizing the system. DO NOT useyour hand to check for leaks. Use a piece ofcardboard or paper.Failure to comply could result in death or se-rious injury.

W1140A

There are four hydraulic hoses from the merger to thetractor. The two smaller, ( 9.5 mm (0.375 in) diameter)hoses provide oil to the pickup lift cylinder (1).

The two larger ( 12.7 mm (0.5 in) diameter) hoses pro-vide oil to the hydraulic motors (2) running pickup beltand cross-conveyor belt. Controlling speed of belts isdone by adjusting oil flow at the tractor remote (if possi-ble) or by adjusting the tractor throttle*. Coordinate speedof belts with ground speed of tractor. To reverse directionof cross conveyor change hydraulic quick couplers at thecross-conveyor drive motor (3). A flow of 60.6 l/min (16US gpm) and pressure of 13790 kPa (2000 psi) is rec-ommended to operate the merger efficiently.

*For those tractors without adequate hydraulic flow for re-mote valve operation, a dealer-installed hydraulic pumpdrive kit (self-contained hydraulics) is available; see page7-1. A pump is installed on the tractor PTO, and oil flow topick-up head and cross conveyor is regulated by tractorRPM; however:

On units outfitted with the self-contained hydraulic system(PTO pump), the tractor engine/PTO should not be oper-ated at full speed. The pump for this system has beenpurposely oversized to allow for a reduction of tractor en-gine speed to increase efficiency. It is recommended toreduce the engine speed approximately 30 % from therated PTO speed setting in order to obtain a PTO speedof 370 RPM.

NOTICE: Operating a merger equipped with a self-con-tained hydraulic system at the rated tractor engine speedof obtain 540 PTORPMwill cause the hydraulic oil to over-heat. Permanent damage to hydraulic components willoccur as a result of this action.

93097014 1

3 - 2

4 - TRANSPORT OPERATIONS

4 - TRANSPORT OPERATIONSPREPARING FOR ROAD TRANSPORT

FRAME AND CAB - Lock/UnlockLocated on the right hand side of the pick-up on the liftcylinder (1) is the manual valve (2) which locks the pickupinto transport position. Shown below is the valve in thelocked (3) and unlocked positions (4).

93097009 1

WARNINGLoss of control hazard!DO NOT exceed maximum road speed whentowing the machine. See machine decal formaximum road speed. Use caution whenmak-ing turns.Failure to comply could result in death or se-rious injury.

W0105A

NOTE: Maximum road speed is 32 km/h (20 mph)

93097010 2

4 - 1


Transport lightingThe trailing lights as shown should be used when towingthe merger on a public road. Refer to your local codes forlight requirements.

The trailing lights consist of two amber flashing lights (1)and two red tail/brake lights (2) attached to themainframe.

This lighting system is intended to improve the machinevisibility on public roads and warn operators of other ve-hicles of your actions. This machine is equipped with alighting system which conforms to ANSI/ASAE S279.15.

93097015 1

Implement lightsImplement Lights

Tractor Lights Left Amber Left Red Right Red Right AmberHeadlights "OFF" - Off Off -Headlights "ON" - Dim Dim -

Amber Flashing Lights"OFF"

Off - - Off

Amber Flashing Lights"ON"

Flashing (same rateas right)

- - Flashing (same rateas left)

Brake Lamps* (brakesapplied)

- Bright* Bright* -

Amber FlashingLamps "ON"-no turn indicated(tractor with brakelamps)


Bright* Bright* Flashing (same rateas left)

Amber FlashingLamps "ON"-no turn indicated(no tractor brakelamps)


Off** Off** Flashing (same rateas left)

Left Turn Indicated Increased flash rate Off, dim, orflashing*** in unison

with left

Off or dim Illuminated, noflashing

Right Turn Indicated Illuminated, noflashing

Off or dim Off, dim, orflashing*** in unison

with right

Increased flash rate

NOTE: Check local laws or regulations concerning agri-cultural machinery lighting and marking.

NOTE: It is recommended that headlights be illuminated,“ON”, for travelling on roads.

* Implement brake lights (red) to illuminate when tractorbrakes applied (tractor with brake lights).** If tractor is not equipped with brake lights, contactyour authorized NEW HOLLAND AGRICULTURE dealerto purchase implement light control module to attainenhanced turn signal function; installation instructionsfollow.

*** Brake light (red) flashes in unison with amber flasherindicating direction of turn if the tractor is not equippedwith brake lights — requires implement light controlmodule — contact your authorized NEW HOLLANDAGRICULTURE dealer to purchase implement light con-trol module; installation instructions follow.

NOTE: The lighting control module is used to control theamber lamps and brake light circuits. The tail lamps areon only when the tractor park or road lights are on.

4 - 2


Installing the socket

Use the tractor wire diagram or, if necessary, use a testlight to identify the tractor wires. Connect the wires to thesocket as follows:

Pin Connector ID Attached To1 White (WHT) Ground wire, all lights2 Black (BLK) Not Used3 Yellow (YEL) Left side amber light4 Red (RED) Brake lights5 Green (GRN) Right side amber light6 Brown (BRN) Taillights7 Blue (BLU) Not used

StandardSAE J560 provides that the number 4 conductor(red wire) socket of the propelling vehicle is connected tothe brake light circuit so that the brake lights activate whenthe brake pedal is depressed.

Most tractors are wired to provide the brake light signalthrough the number 4 pin in the connector socket. Sometractors may not provide this capability. On these tractors,the brake lights on trailing implements will not function;however, hazard, turn, and tail lamps will function.

19987865 2

NOTE: On some tractors, the Number 4 pin in the socketis utilized for other functions. Therefore, this circuit maybe on all the time or any time the key switch is on. Thiswill cause the trailing implement brake lights to be on allthe time.

If you have one of these tractors, the brake light circuit canbe disabled by disconnecting the bullet connector locatedin the wire harness where it attaches to the lighting controlmodule (1).

NOTICE:When you later reattach the machine to a stan-dard electrical socket on propelling vehicle, the brake lightcircuit must be reconnected to function.

NOTICE: If this machine is to be transported on the high-way, the propelling vehicle must be equipped with theappropriate electrical socket so that the implement lightsfunction.

10004224 3

4 - 3


Installing an implement light control moduleThe implement light control module provides enhancedturn signal function to tractors without brake lights; contactyour authorized NEW HOLLAND AGRICULTURE dealerto purchase module.

The implement light control module, if equipped, will bemounted on the frame just above the mount for the trailingwheel, as shown in figure 5.

If the merger is not fitted with an implement light controlmodule, a small loop harness will be installed on the ma-chine wire harness in its place.

NOTE: An implement light module will also work with trac-tors that have brake lights.

To install an implement light control module:

1. Locate loop harness. Cut wire tie binding it to themachine wire harness and discard.

2. Unplug loop harness (1) from machine wire harnessand plug the implement light module into the machine wireharness in its place.

93110023 4

3. Mount the light control module (1) to the two slots lo-cated on the frame just above the mount for the trailingwheel using two 1/4 in -20 Grade 5 flanged hex bolts andtwo 1/4 in -20 flanged lock nuts.

86092381 5

4 - 4

5 - MAINTENANCE

5 - MAINTENANCEGENERAL INFORMATION

General InformationComplete all checks and services in this section daily orat eight hour intervals:

CAUTIONNever lubricate or service machine while it is mov-ing. Keep away from power-driven parts while run-ning. Disengage all power before performing mainte-nance.

M762

• The pickup and conveyor belts should be inspecteddaily for wear or damage.

• Inspect all hydraulic hoses and connections forleaks or damage.

• Check the tire pressure. Refer to the Specificationssection of this manual for recommended pressures.

NOTICE: Failure to complete the required maintenanceat the intervals shown can cause unnecessary downtime.

The recommended maintenance intervals are for averageconditions. Perform maintenance more often when oper-ating under adverse conditions.

MAINTENANCEIt is recommended that lubrication be performed at theend of the day or after operations are completed, while theunit is still warm. Always lubricate the unit before storing.

WARNINGAlways replace or close all shields after making re-pairs, adjustments, or after lubricating. Shields arefor your protection. Keep them in place! Failure tocomply could result in death or serious injury.

M1191

5 - 1

5 - MAINTENANCE

Torque - Minimum Tightening Torques for Normal AssemblyMETRIC NON-FLANGED HARDWARE

NOM.SIZE

CLASS 8.8 BOLT andCLASS 8 NUT

CLASS 10.9 BOLT andCLASS 10 NUT

LOCKNUTCL.8

W/CL8.8BOLT

LOCKNUTCL.10

W/CL10.9BOLT

UNPLATED PLATEDW/ZnCr UNPLATED PLATED

W/ZnCrM4 2.2 N·m (19 lb

in)2.9 N·m (26 lb

in)3.2 N·m (28 lb

in)4.2 N·m (37 lb

in) 2 N·m (18 lb in) 2.9 N·m (26 lbin)

M5 4.5 N·m (40 lbin)

5.9 N·m (52 lbin)

6.4 N·m (57 lbin)

8.5 N·m (75 lbin) 4 N·m (36 lb in) 5.8 N·m (51 lb

in)

M6 7.5 N·m (66 lbin)

10 N·m (89 lbin)

11 N·m (96 lbin)

15 N·m (128 lbin)

6.8 N·m (60 lbin)

10 N·m (89 lbin)

M8 18 N·m (163 lbin)

25 N·m (217 lbin)

26 N·m (234 lbin)

35 N·m (311 lbin)

17 N·m (151 lbin)

24 N·m (212 lbin)

M10 37 N·m (27 lb ft) 49 N·m (36 lbft) 52 N·m (38 lb ft) 70 N·m (51 lb

ft)33 N·m (25 lb

ft)48 N·m (35 lbft)

M12 64 N·m (47 lb ft) 85 N·m (63 lbft) 91 N·m (67 lb ft) 121 N·m (90 lb

ft)58 N·m (43 lb

ft)83 N·m (61 lbft)

M16 158 N·m (116 lbft)

210 N·m (155lb ft)

225 N·m (166 lbft)

301 N·m (222lb ft)

143 N·m (106 lbft)

205 N·m (151 lbft)

M20 319 N·m (235 lbft)

425 N·m (313lb ft)

440 N·m (325 lbft)

587 N·m (433lb ft)

290 N·m (214 lbft)

400 N·m (295 lbft)

M24 551 N·m (410 lbft)

735 N·m (500lb ft)

762 N·m (560 lbft)

1016 N·m (750lb ft)

501 N·m (370 lbft)

693 N·m (510 lbft)

NOTE:M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torquespecifications are shown in pound-feet.

IDENTIFICATION

Metric Hex head and carriage bolts, classes 5.6 and up

20083680 1

1. Manufacturer's Identification 2. Property Class

5 - 2

5 - MAINTENANCE

Metric Hex nuts and locknuts, classes 05 and up

20083681 2

1. Manufacturer's Identification2. Property Class

3. Clock Marking of Property Class and Manufac-turer's Identification (Optional), i.e. marks 60 °apart indicate Class 10 properties, and marks 120° apart indicate Class 8.

INCH NON-FLANGED HARDWARE

NOMINALSIZE

SAE GRADE 5 BOLTand NUT

SAE GRADE 8 BOLTand NUT

LOCKNUTGrB W/ Gr5

BOLT

LOCKNUTGrC W/ Gr8

BOLTUN-

PLATEDor

PLATEDSILVER

PLATEDW/ZnCrGOLD

UN-PLATED

or PLATEDSILVER

PLATEDW/ZnCrGOLD

1/4 8 N·m (71 lbin)

11 N·m (97 lbin)

12 N·m (106lb in)

16 N·m (142lb in) 8.5 N·m (75 lb in) 12.2 N·m (109 lb

in)

5/16 17 N·m (150lb in)

23 N·m (204lb in)

24 N·m (212lb in)

32 N·m (283lb in)

17.5 N·m (155 lbin)

25 N·m (220 lbin)

3/8 30 N·m (22 lbft)

40 N·m (30lb ft)

43 N·m (31 lbft)

57 N·m (42 lbft) 31 N·m (23 lb ft) 44 N·m (33 lb ft)

7/16 48 N·m (36 lbft)

65 N·m (48lb ft)

68 N·m (50 lbft)

91 N·m (67 lbft) 50 N·m (37 lb ft) 71 N·m (53 lb ft)

1/2 74 N·m (54 lbft)

98 N·m (73lb ft)

104 N·m (77lb ft)

139 N·m (103lb ft) 76 N·m (56 lb ft) 108 N·m (80 lb ft)

9/16 107 N·m (79lb ft)

142 N·m (105lb ft)

150 N·m (111lb ft)

201 N·m (148lb ft) 111 N·m (82 lb ft) 156 N·m (115 lb

ft)

5/8 147 N·m (108lb ft)

196 N·m (145lb ft)

208 N·m (153lb ft)

277 N·m (204lb ft)

153 N·m (113 lbft)

215 N·m (159 lbft)

3/4 261 N·m (193lb ft)

348 N·m (257lb ft)

369 N·m (272lb ft)

491 N·m (362lb ft)

271 N·m (200 lbft)

383 N·m (282 lbft)

7/8 420 N·m (310lb ft)

561 N·m (413lb ft)

594 N·m (438lb ft)

791 N·m (584lb ft)

437 N·m (323 lbft)

617 N·m (455 lbft)

1 630 N·m (465lb ft)

841 N·m (620lb ft)

890 N·m (656lb ft)

1187 N·m(875 lb ft)

654 N·m (483 lbft)

924 N·m (681 lbft)

NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 inthrough 1 in hardware torque specifications are shown in pound-feet.

5 - 3

5 - MAINTENANCE

IDENTIFICATION

Inch Bolts and free-spinning nuts

20083682 3

Grade Marking Examples

SAE Grade Identification1 Grade 2 - No Marks 4 Grade 2 Nut - No Marks2 Grade 5 - Three Marks 5 Grade 5 Nut - Marks 120 ° Apart3 Grade 8 - Five Marks 6 Grade 8 Nut - Marks 60 ° Apart

Inch Lock Nuts, All Metal (Three optional methods)

20090268 4

Grade IdentificationGrade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3)

Grade A No Notches No Mark No MarksGrade B One Circumferential Notch Letter B Three MarksGrade C Two Circumferential Notches Letter C Six Marks

5 - 4

5 - MAINTENANCE

Torque - Standard torque data for hydraulicsINSTALLATION OF ADJUSTABLE FITTINGSIN STRAIGHT THREAD O RING BOSSES

1. Lubricate the O-ring by coating it with a light oil orpetroleum. Install the O-ring in the groove adjacentto the metal backup washer which is assembled atthe extreme end of the groove (4).

2. Install the fitting into the SAE straight thread bossuntil the metal backup washer contacts the face ofthe boss (5).

NOTE: Do not over tighten and distort the metalbackup washer.

3. Position the fitting by turning out (counterclockwise)up to a maximum of one turn. Holding the pad of thefitting with a wrench, tighten the locknut and washeragainst the face of the boss (6).

23085659 1

STANDARD TORQUE DATA FOR HY-DRAULIC TUBES AND FITTINGS

TUBE NUTS FOR 37° FLARED FITTINGS O-RING BOSS PLUGSADJUSTABLE FITTINGLOCKNUTS, SWIVEL

JIC- 37° SEATSSIZE TUBING OD THREAD

SIZETORQUE TORQUE

4 6.4 mm (1/4 in) 7/16-20 12 - 16 N·m (9 - 12 lb ft) 8 - 14 N·m (6 - 10 lb ft)5 7.9 mm (5/16 in) 1/2-20 16 - 20 N·m (12 - 15 lb ft) 14 - 20 N·m (10 - 15 lb ft)6 9.5 mm (3/8 in) 9/16-18 29 - 33 N·m (21 - 24 lb ft) 20 - 27 N·m (15 - 20 lb ft)8 12.7 mm (1/2 in) 3/4-16 47 - 54 N·m (35 - 40 lb ft) 34 - 41 N·m (25 - 30 lb ft)10 15.9 mm (5/8 in) 7/8-14 72 - 79 N·m (53 - 58 lb ft) 47 - 54 N·m (35 - 40 lb ft)12 19.1 mm (3/4 in) 1-1/16-12 104 - 111 N·m (77 - 82 lb ft) 81 - 95 N·m (60 - 70 lb ft)14 22.2 mm (7/8 in) 1-3/16-12 122 - 136 N·m (90 - 100 lb ft) 95 - 109 N·m (70 - 80 lb ft)16 25.4 mm (1 in) 1-5/16-12 149 - 163 N·m (110 - 120 lb ft) 108 - 122 N·m (80 - 90 lb ft)20 31.8 mm (1-1/4 in) 1-5/8-12 190 - 204 N·m (140 - 150 lb ft) 129 - 158 N·m (95 - 115 lb ft)24 38.1 mm (1-1/2 in) 1-7/8-12 217 - 237 N·m (160 - 175 lb ft) 163 - 190 N·m (120 - 140 lb ft)32 50.8 mm (2 in) 2-1/2-12 305 - 325 N·m (225 - 240 lb ft) 339 - 407 N·m (250 - 300 lb ft)

These torques are not recommended for tubes of 12.7mm (1/2 in) OD and larger with wall thickness of 0.889mm (0.035 in) or less. The torque is specified for 0.889mm (0.035 in) wall tubes on each application individually.

Before installing and torquing 37 ° flared fittings, clean theface of the flare and threads with a clean solvent or Loctite

cleaner and apply hydraulic sealant LOCTITE® 569 to the37 ° flare and the threads.

Install fitting and torque to specified torque, loosen fittingand retorque to specifications.

5 - 5

5 - MAINTENANCE

PIPE THREAD FITTING TORQUE

Before installing and tightening pipe fittings, clean thethreads with a clean solvent or Loctite cleaner and applysealant LOCTITE® 567 PST PIPE SEALANT for all fittingsincluding stainless steel or LOCTITE® 565 PST for mostmetal fittings. For high filtration/zero contamination sys-tems use LOCTITE® 545.

PIPE THREAD FITTINGThread Size Torque (Maximum)

1/8-27 13 N·m (10 lb ft)1/4-18 16 N·m (12 lb ft)3/8-18 22 N·m (16 lb ft)1/2-14 41 N·m (30 lb ft)3/4-14 54 N·m (40 lb ft)

INSTALLATION OF ORFS (O-RING FLATFACED) FITTINGS

When installing ORFS fittings thoroughly clean both flatsurfaces of the fittings (1) and lubricate the O-ring (2) withlight oil. Make sure both surfaces are aligned properly.Torque the fitting to specified torque listed throughout therepair manual.

NOTICE: If the fitting surfaces are not properly cleaned,the O-ring will not seal properly. If the fitting surfaces arenot properly aligned, the fittings may be damaged and willnot seal properly.

NOTICE: Always use genuine factory replacement oilsand filters to ensure proper lubrication and filtration of en-gine and hydraulic system oils.

The use of proper oils, grease, and keeping the hydraulicsystem clean will extend machine and component life.

50011183 2

5 - 6

5 - MAINTENANCE

REPAIR KITS

Pickup belt splice kitMaterial List· 1 Belt repair splice· 10 Belt clips· 40 Elevator bolts, 0.25 in x 0.75 in· 40 Locking nuts, 0.25 in.

Installation Instructions

• Mark a line on the pickup belt along the splice sideof both the "A" and "B" rows of pickup teeth. Thisline will serve as a guide when cutting the excessbelt off of the main belt (Location shown in Details Aand B).

• Take apart the pickup belt at the splice.

• Remove the leading edge row of pickup teeth (Therow shown as "A" in figure 1).

• Cut the main belt along the marked line on the "A"side of the old splice. The cut should be approxi-mately 25 mm (1 in) to 32 mm (1.25 in) from theholes for bolting the teeth to the belt.

• Leaving the belt splice in one piece, line up theholes. Make sure that the ends of the splice areflush with the sides of the main belt.

(1) Pickup Tooth (3) Belt Splice(2) Pickup Belt (4) Mark and cut pickup

belt here.

93097063B 1

93097066 2

(B) Trailing Edge (A) Leading Edge

93097064 3

Detail "A"

93097065 4

Detail "B"

5 - 7

5 - MAINTENANCE

• Bolt the splice, main belt, and teeth together suchthat all the pick-up teeth sit on top of the main beltand the belt splice is underneath the main belt (Asshown in "Detail A").

• 6.5 mm (0.25 in) holes must be drilled through themain belt for the belt clips. This can be done byusing the holes in the belt splice as guides.

• Attach the belt clips using the bolts and nuts pro-vided.

• Take apart the belt splice.

93097064 5

Detail "A"(1) Pickup Tooth (3) Belt Splice(2) Pickup Belt (4) Mark and cut pickup

belt here.

• Remove the trailing edge row of teeth (The rowshown as "B" in the diagram)

• Cut the main belt along the marked line on the "B"side of the splice. The cut should be approximately19 - 25 mm (0.75 - 1.0 in) from the holes for boltingthe teeth to the belt.

• Take the free end of the belt splice and align it withthe main belt, making sure all the holes line up andthe sides are flush with the sides of the main belt.

93097063B 6

93097066 7

(B) Trailing Edge (A) Leading Edge

5 - 8

5 - MAINTENANCE

• Bolt the teeth back on to the pickup belt such thateach tooth is bolted to the top of the belt splice andthe main belt is bolted to the bottom of the belt splice(As shown in "Detail B")

• Drill the 6.5mm (0.25 in) holes in themain belt usingthe belt splice holes as guides.

• Bolt the belt clips between the teeth with the boltsand nuts provided.

• Connect the belt splice to reconnect the main belt.

• Set belt tension; refer to page 5-14.

93097065 8

Detail "B"(1) Pickup Tooth (3) Belt Splice(2) Pickup Belt (4) Mark and cut pickup

belt here

5 - 9

5 - MAINTENANCE

Conveyor belt splice kitOver time, the conveyor belt will tend to shrink in length, limiting available adjustment. To extend the length of theconveyor belt, install a pre-laced splice section:

Installation Instructions

• Relieve pressure on conveyor belt (1).

• Remove lacing pin from belt; discard pin.

• Insert belt splice with lacing between ends of con-veyor belt using the two new lacing pins provided.

• Set belt tension; refer to page 5-14 .

93097013 1

5 - 10

5 - MAINTENANCE

MAINTENANCE CHART

Maintenance ChartAdjust

LubricateInterval Page

No.Maintenance Action

EVERY 8 HOURSOR DAILY

5-12 Lubrication points X

AS REQUIRED 5-13 Adjustments X

5 - 11

5 - MAINTENANCE

EVERY 8 HOURS OR DAILY

Lubrication pointsThere are eighteen grease fittings on your merger. If these are lubricated properly and often enough, it will prolongthe life of the merger. Grease daily during normal use, and before and after storage. Use a good grade of high qualitygrease. Make sure grease comes out around the shaft on sleeve type bearings. On the sealed ball bearings, greaseshould be added slowly until a slight bead forms at the seals indicating the correct amount of lubricant. Wipe offexcess grease to prevent accumulation of grit around the bearings. Lubricate merger more often with extensive use.

Ref. # Qty. Description(1) 4 Conveyor roller, left and right hand sides of machine (two per side)(2) 1 Tail wheel pivot point(3) 4 Pickup pivot, left and right hand sides of machine (two per side)(4) 2 Top pickup drive roller, left and right hand sides of machine(5) 2 Bottom pickup idler roller, left and right hand sides of machine(6) 2 Gauge wheel pivot, left and right hand sides of machine(7) 1 Wind deflector pivot(8) 2 Tongue attachment pivot, left and right hand sides of machine

93097011 1 93097013 2

93097014 3

NOTE: Location of item (1) in fig 2 is shown with safety guards removed.

5 - 12

5 - MAINTENANCE

AS REQUIRED

Adjustments

Tail wheel adjustmentThe tail wheel is located at the right rear of the merger.Located on the tail wheel pivot spindle is an adjustablebrake assembly. Adjust brake by tightening bolt (1). Thebrake should have enough tension to prevent shimmying,but still allow the wheel to pivot when making corners. Im-proper adjustment will cause severe tire wear and damageto merger.

93097011 1

Pickup adjustmentPickup belts are adjusted by adjusting the take up bolt(1) located on both ends of the pickup bottom roller. Thebearing bracket bolts (2) must be loosened before adjust-ment, and tightened after the desired belt tension is at-tained. Proper belt tension will be achieved when 38 mm(1.5 in) of slack can be pulled in the center of the beltswith minimal resistance. DO NOT tighten pickup belts ex-cessively. Overtightening may cause damage to belts orrollers. Loose belts will cause unnecessary tooth wear andbreakage.

93097012 2

Pickup head adjustmentThe pickup head should be adjusted according to theheight of the stubble. Pickup height is adjusted by adjust-ing the gauge wheels located at both sides of the pickuphead. Remove adjustment pin (1) and place in the desiredhole position above the gauge wheel arm. Lower head andcheck for proper adjustment. Repeat process if necessary.Teeth should never be closer than 19 mm (0.750 in) fromthe ground. When proper adjustment is obtained, removepin (2) and place in hole as close as possible below gaugewheel arm to support gauge wheel when raising head.Excessive tooth wear and breakage will occur if teeth aretouching the ground. Adjust both sides equally.

NOTE: Wheels shown removed in 3 for clarity.86092378 3

5 - 13

5 - MAINTENANCE

Conveyor adjustmentThe cross-conveyor belt tension can be adjusted by ad-justing the nut against the spring on the take up bolts (1)located on left end of cross conveyor. Correct tension isachieved when springs (2) are compressed to 38 mm (1.5in).

93097013 4

5 - 14

6 - SPECIFICATIONS

6 - SPECIFICATIONS

General specificationDescription SpecificationsTractor remote hydraulic-powered unit StandardSelf-contained hydraulic system unit (with PTO pump) Optional

PickupWidth 2743 mm (108 in)Type Spliced belt w/plastic fingersPick-up tooth type Replaceable 3-prong plasticSeparate belt sections 0.9 m X 0.9 m (3ft X 3ft)Adjustable pick-up and conveyor speed- tractor driven Tractor remote flow controlAdjustable pick-up and conveyor speed- self-contained Tractor PTO speedFloating pickup Standard, on gauge wheelsLift System HydraulicGauge wheels StandardGauge wheel size 5.70 x 8Drive Type HydraulicFlexible rod-type windguard with plastic deflector StandardRoller windguard Optional

Cross ConveyorWidth 1067 mm (42 in)Length 4337 mm (170.75 in)Drive Type HydraulicBelt type SplicedDischarge Side Right- left to invert onlyShiftable cross conveyor Not AvailableInverter chute option Yes

Optional conveyor extension 610 mm (24 in)Optional conveyor FixedConveyor extension shut-off Not AvailableCross-conveyor shut-off kit Not Available

Merging Capability- m (ft) of cutBase unit 2.7 - 3.7 m (9 - 12 ft)With 0.6 m (2.0 ft) extension 3.4 - 4.3 m (11 - 14 ft)

Frame and TongueType pull CenterTongue swing Not AvailableGround clearance under raised pick-up 254 mm (10 in)Parking stand or jack JackTransport safety chain StandardTransport lights Standard# of rear remote valves required when merger is poweredby the tractor

2

Recommended operating speeds 3 - 19 km/h (2.0 - 12.0 mph)Maximum transport speed 32 km/h (20 mph)Tractor control box Not requiredWheels and Tires (size) (3) 6.70 x 15Single Axle Standard

6 - 1

6 - SPECIFICATIONS

Description Specifications

Tractor RequirementsHydraulic flow requirements- w/tractor hydraulics 61 l/min@ 13800 kPa ( 16 US gpm@ 2000 psi)Hydraulic flow requirements- w/self- contained hydraulics 19 l/min@ 13900 kPa ( 5 US gpm@ 2000 psi)Tractor remotes required 2 w/tractor driven; 1 w/self-containedRemote hydraulics type Open or closed centerHydraulic remote valve type- w/tractor hydraulics Double-acting w/detent and flow control on at least one

valveHydraulic remote valve type- w/self- contained hydraulics Single or double actingRecommended tractor size 52 kW (70 Hp)Seven pin light connector Standard

DimensionsTransport width 4.4 m (14.4 ft) [2' extension adds 2' to transport width]Transport length 5.9 m (19.4 ft)Transport height 1371 mm (54.0 in)

WeightBase unit weight, tractor hydraulics 1306 kg (2879 lb)Base unit weight, self-contained hydraulics 1533 kg (3380 lb)Hydraulic Pump Drive Kit, if installed(Self-contained hydraulics)Recommended oil NEW HOLLAND AMBRA MULTI G 134™ HYDRAULIC

TRANSMISSION OILPump

Model HC-PTO-1A, 1ACRPM (Design/Max) 540/600Flow at Design RPM* 79.5 l/min (21.0 US gpm)

Input Power at Design RPM* 23.9 kW (32.1 Hp)

6 - 2

7 - ACCESSORIES

7 - ACCESSORIES

Optional equipmentWindrow InverterThe windrow inverter kit (1) consists of an inverter chuteand frame that can be attached to the left-hand end of thecross-conveyor. The inverter allows windrowed crop to bepicked up and redeposited on the ground to allow dampcrop that was previously on the bottom of the windrow tobe placed on top of the newwindrow to reduce drying time.

The kit also includes a bracket to allow storage of the in-verter chute on the rear of the unit when not in use.

93097018 1

PTO HydraulicThe PTO hydraulic kit provides a self-contained hydraulicdrive with PTO pump for use with those tractors that donot supply adequate hydraulic flow to the merger; see:3-2. The PTO pump is attached to the tractor PTO shaft.The tractor engine RPM regulates flow of oil to the pickup head and cross conveyor. The pick up is raised andlowered using the tractor hydraulics.

76099450 2

2 ft Conveyor ExtensionThe 2 ft conveyor extension kit (2) expands the mergearea from 2.7 m (9 ft) to 3.3 m (11 ft).

200900747 3

7 - 1

7 - ACCESSORIES

7 - 2

8 - FORMS AND DECLARATIONS


Delivery report - Owner Copy

Delivery Date

Owner's Name

Address

Dealer's Name

Address

Unit: Model Product IdentificationNumber

Engine: Model Product IdentificationNumber

Model Product IdentificationNumber


Attachment:


Using the operator's manual as a guide, instruction was given as indicated by thecheck marks.

( ) Safety precautions and practice( ) Lubrication points and schedule( ) Maintenance areas, adjustments, and schedule( ) Field adjustments for various crop conditions( ) Operation( ) Use of optional equipment( ) Preseason service( ) End-of-season service( ) Proper use of operator's manual( ) Customer given operator's manual( ) All safety shielding is installed

Dealer Representative's Signature

"I have been instructed in the operation, maintenance, and safety features of this machine as detailed in theoperator's manual."

Owner's Signature

8 - 1


8 - 2


Delivery report - Dealer Copy

Delivery Date

Owner's Name

Address

Dealer's Name

Address

Unit: Model Product IdentificationNumber

Engine: Model Product IdentificationNumber



Attachment:


Using the operator's manual as a guide, instruction was given as indicated by thecheck marks.

( ) Safety precautions and practice( ) Lubrication points and schedule( ) Maintenance areas, adjustments, and schedule( ) Field adjustments for various crop conditions( ) Operation( ) Use of optional equipment( ) Preseason service( ) End-of-season service( ) Proper use of operator's manual( ) Customer given operator's manual( ) All safety shielding is installed

Dealer Representative's Signature

"I have been instructed in the operation, maintenance, and safety features of this machine as detailed in theoperator's manual."

Owner's Signature

8 - 3


8 - 4

Index

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1Optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

AS REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

COMMISSIONING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Prior to operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

EVERY 8 HOURS OR DAILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

FORMS AND DECLARATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1Delivery report - Dealer Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3Delivery report - Owner Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Electro-magnetic compatibility (EMC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Machine orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5Note to the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Product Identification Number (PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Conveyor belt splice kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Pickup belt splice kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7REPAIR KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7Torque - Minimum Tightening Torques for Normal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Torque - Standard torque data for hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13Conveyor belt splice kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11Pickup belt splice kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7REPAIR KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7Torque - Minimum Tightening Torques for Normal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Torque - Standard torque data for hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Prior to operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

PREPARING FOR ROAD TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1FRAME AND CAB - Lock/Unlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Transport lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Ecology and the environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Precautionary statements and signal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Road travel signs and decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9Safety rules - Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Safety signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

TRANSPORT OPERATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1FRAME AND CAB - Lock/Unlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Transport lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Dealer’s stamp

Printed in U.S.A.

Copyright © 2012 CNH America LLC. All Rights Reserved. New Holland is a registered trademark of CNH America LLC.Racine Wisconsin 53404 U.S.A.

CNH America LLC reserves the right to make improvements in design and changes in specifications

at any time without notice and without incurring any obligation to install them on units previously sold.

Specifications, descriptions, and illustrative material herein are as accurate as known

at time of publication, but are subject to change without notice.

Availability of some models and equipment builds varies according to the country

in which the equipment is being used. For exact information about any particular product,

please consult your New Holland dealer.

operator’s manual · operator’s manual h5410 crop merger part number 84485039 2nd edition...

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