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Operators ManualFOR MODELS:

HOR-1038U

Covered by U.S. Patent No. 4,640,326

Thank You and Congratulations! ThankyouforyourrecentpurchaseofHTC OutfeedRollers.Thisproductismanufacturedbycraftsmendedicatedtomakinghighquality,reliableproducts.AllHTCproductsarebackedbyourLimitedLifetimeWarranty*andaresponsive,dedicatedcustomerservicedepartment.Wewouldappreciatehearingyourcommentsorsuggestions.Pleasefeelfreetocallorwriteanytime.Wewelcomecorrespondencefromeveryonewhohaseverpurchasedorusedoneofourfineproducts.

A Word About Your New Outfeed Rollers AuniquepatentedHTC exclusive!Aworksupportthat’salwaysinplaceandreadytouse.OutfeedRollerssupporttheworkpieceto4'pasttheblade.That’safull48"tohelpbalanceafull8'panel.HTCOutfeedRollersarecompatiblewithmostfencesystemsonthemarketandhaveapatentedcamactionadjustmentthatlowerstheOutfeedRollers3/8"forpropersupportofslidingcross-cutandmiterslotfixtures.Foldsdowneasilyforcompactstorageandswingsintoplacewithouttheuseoftools.Whenyouworkwithfull4'x8'panelsandextralongboards,HTC OutfeedRollersletyouripandcross-cuteasily,accurately...butmostimportantlysaferbyyourself.

General Product Safety Warning Aswithallproductstherearecertainhazardsinvolvedwiththeiroperationanduse.Usinganyproductwithrespect,caution,andcommonsensewillconsiderablylessenthepossibilityofpersonalinjury.Safetyisacombinationofstayingalert,knowinghowtheproductworks,andknowinghowtoproperlyusetheproduct.Touseanyproductsafelyyoushouldplanaheadandpracticetheproperstepspriortoactuallyusingtheproduct.Ifsafetyrulesandinstructionsareoverlookedorignored,personalinjurytotheoperatororotherpeopleintheareamayresult.Safeoperationofanyproductrequiresthatyoureadandunderstandtheproductinstructionsandalllabelsaffixedtotheproduct.

Always read and follow all instructions and safety rules carefully.

Thisproductisdesignedforcertainusesonly.ThisproductoranyofitspartsshallNOTbealtered,changed,ormodifiedinanywayand/orusedforanyotherusethanit’sdesignedfor.IfyouhaveanyquestionsaboutitspropercareoruseDO NOTusetheproductuntilyouhavewrittenHTCandwehaveadvisedyouinwriting.

HTC Products 1161RankinDr. Troy,MI48083 800-624-2027 www.htcproductsinc.com8:00AMto5:00PMEST/EDTMonday– Friday

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*SeebackcoverforcompleteWarrantyinformation.

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General Safety RulesThefollowinggeneralsafetyrulesaresuppliedasanaidforthesafeuseofmanyproducts.ThisisNOTacompletelistofallpossiblesafetyrules.SafeuseofaproductincludesbutshouldNOT belimitedtothefollowingsafetyrules.

1. For your own safety, read instruction manual before operating the tool. Know the tool.Readandunderstandtheowner’smanualandlabelsaffixedtothetool.

2. Keep work area clean.Clutteredareasandbenchesinviteaccidentsandcreatefirehazards.

3. Wear proper apparel.Donotwearlooseclothing,gloves,neckties,bracelets,drawstrings,necklaces,ornaments,rings,wristwatches,orjewelryofanykind.Theycangetcaughtandpullyouintomovingparts.

4. Avoid dangerous environment.Keepalerttopotentialhazardsintheworkingenvironment.Donotusetoolinsituationssuchasdamporwetlocationsorinthepresenceofhighlycombustiblematerials,dust,andflammableliquids,fumes,vaporsorgasses.

5. Keep children and visitors away.Allvisitorsshouldbekeptasafedistancefromworkarea.

6. Wear safety goggles.Wearsafetygoggles(notglasses)atalltimes.AlleyeprotectionmustcomplywiththeANSIZ87.1standardforeyeprotection.Everydayeyeglassesonlyhaveimpactresistantlenses,theyareNOTsafetyglasses.

7. Drugs, alcohol, medication.Stayalert.Watchwhatyouaredoing.Usecommonsense.Donotoperatetoolwhenyouaretired,upset,ill,orwhileundertheinfluenceofdrugs,alcohol,ormedication.

8. First aid.HaveatleastonepersonwithfirstaidtrainingandfirstaidkitsapprovedbyAmericanNationalRedCrossavailableatalltimes.

9. Fire extinguisher. Familiarizeyourselfintheuseofportablefireextinguishers.Postthetelephonenumberofthelocalfiredepartment.Alsodevelopandknowemergencyproceduresincaseoffire.

10. Smoke Detector. Toincreaseprotectionagainstfire,installsmokedetectors.Forproperselectionandinstallationguidelinescontactyourlocalfiredepartment.

11. Use right tool. Don’tforcetoolorattachmenttodoajobitwasnotdesignedfor.Don’tusetoolforpurposenotintended–forexample–donotusecircularsawforcuttingtreelimbsorlogsordonotusealawnmowertotrimbushesorhedges.

12. Don’t force tool.Itwilldothejobbetterandsaferattherateforwhichitwasdesigned.

13. Secure work.Keephandswellawayfrommovingparts,sawblades,andothercuttingtools.Useapushstickorpushblocktoholdorguidetheworkwhenworkingclosetocuttingtool.Usejigs,fixtures,mitergauge,clampsorvisestoholdworkwhenpractical.Useafeatherboardwhenanapplicableguardcannotbeusedorforaddedsafety.Looseworkpiecesareahazard.

14. Never leave tool running unattended. Turnpoweroff.Don’tleavetooluntilitcomestoacompletestop.

15. Keep guards in place.Besurethatguards,hold-downs,andantikickbackdevicesareinworkingorder,andpositionedproperly,andareinproperadjustmentandalignment.

16. Remove adjusting keys and wrenches.Formthehabitofcheckingtoseethatkeysandadjustingwrenchesareremovedfromthetoolbeforeturningthetoolon.

17. Cutting tool exposure.Adjustthetoolforminimumexposureofcuttingtoolnecessarytoperformtheoperation.

18. Direction of feed.Feedworkintoabladeorcuttingtoolagainstthedirectionofrotationofthebladeorcuttingtoolonly.

19. Don’t overreach.Keepproperfootingandbalanceatalltimes.

20. Never stand on tool.Seriousinjurycouldoccurifthetoolistippedorifthecuttingtoolisaccidentallycontacted.

21. Avoid accidental starting.Makesureswitchisinthe“OFF”positionbeforepluggingintool.Donotcarryapluggedintoolwithfingeronswitch.

22. Inspect workpiece.Alwaysinspectworkpiecetomakesuretherearen’tanynailsorforeignobjectsinthepartoftheworkpiecetobeworkedon.

23. Plan ahead.Mentallyplanaheadtoprotectyoureyes,hands,body,faceandhearing.Dolayout,assembly,setupwork,materialhandling,andplanningbeforeusingtool.

24. Disconnect tools. Alwaysturntool“OFF”anddisconnectthecordfromthepowersourcebeforetoolisservicedorwheninstallingorremovingaccessoriessuchasblades,bits,orcuttersetc.

25. Maintain tools with care. Inspecttoolbeforeeachuse.Itisrecommendedthatthegeneralconditionofanytoolbeexaminedbeforeitisused.

26. Check damaged parts.Beforefurtheruseofthetool,aguardorotherpartthatisdamagedshouldbecarefullycheckedtoensurethatitwilloperateproperlyandperformitsintendedfunction.

27. Ground all tools. Makesurewiringcodesandrecommendedelectricalconnectionsarefollowedandthattoolisproperlygrounded.

28. Outdoor use extension cords. Whentoolisusedoutdoors,useonlyextensioncordsmarked“suitableforusewithoutdoorappliances–storeindoorswhennotinuse.”

29. Ground Fault Circuit Interrupters - (GFCI’s) provideadditionalmeanstoreduceseriouselectricalshockwhileusingapowertool.Theyareeasilyinstalledbetweenthepowerreceptacleandthecord.Leakageofcurrentwillshutoffthetool,preventingpossibleseriousinjuryfromelectrocution.

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LVC Box

Tag and label wires for removal

Relocated LVC box with main frame

Attention Delta Unisaw Owners IfyourtablesawisaDeltaUnisaw,withanLVC(LowVoltageController)boxmountedontherearofthetablesawcabinet,pleasereadandfollowtheinstructionsinthissectioncarefullybeforeproceedingwithinstallationoftheHTC OutfeedRollerSystem.Otherwiseskiptonextpage. TheLVCboxmayneedtobelowered3"toprovideenoughspaceforthetopmountingchanneloftheOutfeedRollerMainFrame.ReadthroughtheentireinstallationinstructionspriortomovingyourLVCbox.ThefollowinginstructionswillguideyoustepbystepthroughthesimpleprocedureofloweringtheLVCbox,ifnecessary.

Tools needed to lower the Delta Unisaw LVC Box Safetygoggles Handdrillwith1/8"and11/32"drillbits Scribe,awlormarkingdevice Fileordeburringtooltoremovesharpedgefromholes Center punch Ballpeenhammer 1-1/2"diameterholesaw(availableatanyhardwarestore) Two(2)1/2"wrenches

Lowering the Delta Unisaw LVC Box

WARNING: Toavoidelectrocutiondisconnectpowerfromthetablesawbeforeproceeding.

1. RemovethecoveroftheLVCbox.Taganddisconnectthesix (6)wiresfromtheterminals.

2. Removelocknutsfromthetwo(2)wireclampsandpullthewiresthroughthebackoftheLVCbox.

3. DisconnectLVCboxbyremovingthree(3)5/16"boltsandnuts.4. Locatetoptwo(2)existingmountingholes.Relocatethesesameholes

3"lowerthanoldholes.Markwithcenterpunch.Drill1/8"pilotholestoreducewanderinsheetmetal.Drillthetwonew11/32"holes.Removesharpedgeonholes.

5. TemporarilyremountLVCboxwiththetwo(2)topmountingboltsinthenew3"lowerholes.Tracetheoutlineofthelowermountingholeandthetwo(2)wireaccessholes.

6. RemovetheLVCboxagain.Markandcenterpunchthethree(3)holestracedinStep5.

7. Drillthree(3)1/8"pilotholes.Drill11/32"lowermountinghole.Drilltwo(2)wireaccessholeswith1-1/2"diameterholesaw.Removesharpedgeonholes.

8. RemounttheLVCbox,rewiremakingsuretomatchtaggedwiresfromStep1andreplacecover.

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LVC box may need to be lowered 3"

3"

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Pageleftintentionallyblank.

Key Part # Name Qty A 5131 Upper Support Bracket 1 B 2887 Stud Pad 2 C G501 Tube Closer Plug 2 D C206 5/16"-18 X 1" Hex Bolt 5 E 5132 Lower Support Bracket 1 F C408 3/8"-16 Acorn Nut 4 G 2272 3/8" Pivot Rod 2 H C204 5/16" Flat Washer 10 I C208 5/16" Lock Washer 10 J C202 5/16"-18 Hex Nut 8 K 5094 Folding Support Arm 1 L 3089 Table Adjustment Plate 1 M C306 5/16"-18 x 1" Carriage Bolt 4 N 2106 Cam 2 O G101 5/16"-18 x 1/2" 3 Point Knob 2 P 2343 Cam Bolt 2 Q 2036 3/8" Pivot Pin 2 R 5007 Outfeed Roller Section 1 S 2032 13" Roller 5 T 2031 10" Roller 8 U 2030 9.5" Roller 2

BASE LINE

CENTER LINECENTER LINE

BASE LINE

MAIN FRAME MOUNTING TEMPLATE

SET BASELINE AT 31/2" BELOW TOP FINISHED SURFACE OF

MACHINE TABLETAPE THIS TEMPLATE TO MACHINE CABINETWITH “BASE LINE” EXACTLY 31/2" BELOW FINISHED SURFACE OF MACHINE TABLE AND“CENTER LINE” ON CENTER OF MACHINE

CENTER PUNCH 4 POINTS ABOVE, AND DRILL PILOT HOLE WITH 1/8" DRILL. THEN ENLARGE WITH 11/32" DRILL FOR 5/16" MOUNTING BOLTS.

FOR MODELS HOR-1026U HOR-1038U

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Unpacking and Checking Contents Separateallpartsandhardwarefrompackingmaterials.Checkeachpartwiththetableandhardwarecharttomakesureallitemsareaccountedforandareingoodcondition.Donotdiscardpackagingmaterialsuntilassemblyiscompletedandyouaresatisfiedwiththeproduct.

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Support Arm Plate, Table Adjustment

BASE LINE

CENTER LINECENTER LINE

BASE LINE

MAIN FRAME MOUNTING TEMPLATE

SET BASELINE AT 31/2" BELOW TOP FINISHED SURFACE OF

MACHINE TABLETAPE THIS TEMPLATE TO MACHINE CABINETWITH “BASE LINE” EXACTLY 31/2" BELOW FINISHED SURFACE OF MACHINE TABLE AND“CENTER LINE” ON CENTER OF MACHINE

CENTER PUNCH 4 POINTS ABOVE, AND DRILL PILOT HOLE WITH 1/8" DRILL. THEN ENLARGE WITH 11/32" DRILL FOR 5/16" MOUNTING BOLTS.

FOR MODELS HOR-1026U HOR-1038U

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WARNING: Donotattempttousetheproductifpartsaremissing.Contactfactoryat800-624-2027toobtainthenecessaryparts.

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Roller Frame

Main Frame

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Installation InstructionsTools needed for Assembly Safetygoggles Scribe,awlormarkingdeviceformarkingonsheetmetal Center punch Ballpeenhammer Fileordeburringtooltoremovesharpedgefromholes Combinationsquare Framingsquareorlongstraightedge Handdrillwith1/8"and11/32"drillbits 1/2"deepsocketwrench 1/2"openendwrench 7/16"socketwrenchand/oropenendwrenchNote:ReadthroughALLinstallationinstructionsandreviewalldiagramsbeforeattemptinginstallation.

WARNING: Toavoidelectrocutiondisconnectpowerfromthetablesawbeforeproceeding.

Figure 1

READ THROUGH ENTIRE INSTALLATION INSTRUCTIONS BEFORE PROCEEDING

1. PositionandmountwithtapetheenclosedMainFrameMountingTemplatetotherearofTableSaw,asshowninFigure1.SettheBaseLine(onthetemplate)31/2"belowthetabletopsurfaceofthetablesaw.

Important:BaseLinemustbeparallelwiththetabletoporOutfeedRollerunitwillnotworkproperly.

2. Usingacenterpunch,markthefour(4)mountingholesontheTemplate. Drill1/8"pilotholestoreducebitwanderinsheetmetal.Thenenlargeholesbydrillingwith11/32"drilltoaccommodate5/16"mountingbolts.Stepdrillsworkespeciallygoodinsheetmetal.

3. MounttheMainFrameAtothesawcabinetusingtwo(2)studpadsB, alongwith(2)5/16"-18x1"boltsD,(2)5/16"-18nutsJ,(4)5/16"flatwashersHand(4)5/16"lockwashersI.(Handtightenonly.)

Tip:WheninstallingthestudpadsandMainFrameonsomemachinemodels,you’llneedto“hang”thestudthroughoneoftheholes,thenrotatethestudpadintopositionandthreadtheboltintoplace.Usuallythebackofthesawcabinetcanbereachedfromtheopeningonthesideofthesaw.Ontherareoccasionsit’snecessarytolaythesawonitssideandfeedtheminfromthebottom.Figure2.

4. AssembletheLowerMainFrameBrackettotheMainFrame.Mountaslowasispracticallypossible,forbestresults.Itcanbeflippedoverifneeded.Thepointistoavoidanyinterferencesonthecabinet.

Important:DoNotDrillthelowerholesinthecabinetatthistime.5. AttachtheCamsNtotheMainFrameusingCamBolts P and Knobs O

asshowninFigures3&4.6. Install(1)oneofthePivotBoltsQintooneoftheCams,asshownin

Figures4&5.ThensliptheRollerFrameontothisPivotBolt.SwingtheFrameintopositionbetweentheCamsandthreadtheotherPivotBoltintoplace.Refertophotostogetthecorrectorientation.

7. AttachtheAdjustmentPlateLtotheundersideoftheRollerFrameasshowninFigure11using(4)four5/16"CarriageBoltsM,washers,lockwashersandnuts.UsecaretoorienttheAdjustmentBolttothe‘front’asshown.

8.PivotRollerFrameoutofyourway.Itcanflipoverontothetopofthesaw.AttachtheSupportArmAssembly K,asshowninFigure6,tothebottomoftheMainFramewithaPivotRod Gand(2)twoAcornNuts.

Note:ItisveryimportanttomountthecorrectendoftheSupportArmAssembly.

Roller

RollerFrame

Cam

Cam

MainFrame

MainFrameFront

ViewSideView

LockKnob

LockKnob

CamBolt

CamBolt

PivotPin

PivotPin

Figure 4

9

Figure 2

Figure 3

Figure 5

Figure 6

9. PivottheRollerFramebackoverandattachtheupperendoftheSupportArmtotheAdjustmentPlateLusingaPivotRodGand(2)twoAcorn Nuts F.

10. Insert(2)91/2"RollersintoRollerFrameasshowninFigure7&8.Usethinputtyknife(orsomethingsimilar)tocompressthespringloadedaxle.

Note:Itisveryimportanttoinstalltherollerswithfixedendinoutsideframe. YouarenowreadytomakethefinaladjustmentstoyourOutfeedRoller.11.Layastraightedgeonsawtabletopextendingouttofirstrollerclosest

tosawtable(Figure9).AdjustpositionofMainFrametobringbothendsofrollerslevelwithsawtabletop.Tableremainsfoldeddown—camspositionedasinFigure3&4.TightentopMainFramenutsandbolts.

12.Swingrollersectionintoit’sextendedposition.TightenorloosenAdjustmentBolttobringoutboardrollerslevelandparallelwithsawtabletop.TightenthetoplevelingbracketmountingboltsFigures10&11.

13.DoublecheckandmakesureRollerSectionismountedlevelwiththesawtabletop(sidetoside).Thenmarkanddrilllowermountingholes.Install(2)5/16"-18x1"boltswithflatwashersthroughtheoutsideofthesawcabinet,withflatwashersH,lockwashers I,and5/16"-18nuts Jontheinside.Tightensecurely.

Note:Beforedrillingthelowermountingholesonsomesawmodelsyoumayfindtheangleddustpanwithinthecabinetbecomesanobstructiontoproperinstallation.YoumaywanttoadjustthepositionofLowerMainFrameBracket.

14.MeasuretheapproximatedistancebetweenthemountingholesontheMainFrameBracket.

15.Fromtheinsideofthecabin,usingthemeasurementfromStep14,measurefromthetopholesdowntodeterminetheapproximatelocationlflowermountingholes.Theymayfallabovethedustpan,belowthepanorstraddlethepan.

16.Iftheapproximatelocationoftheholesfallabovethepan,proceedwithnormalinstallation.Ifthemountingboltswillfallbelowthedustpan,proceedtothenextstep.

17.Ifthedustpanismountedtothecabinetusingscrewsandthestudfallsbelowthepan,thepancanberemovedtocompletetheinstallation.

18.Ifthedustpanisweldedinandtheholeswillfallbelowthedustpan,theboltscanbeinstalledfromthebottom,bytippingofblockingthesawup.Useextremecautionwhenworkingonthesawfromthebottom.

19.PositionCamNsoRollerFrameisinthelowerposition.Makesuremitergaugeguidebarrestslevelonfirstroller.

Re-checkandtightenallfasteners.

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Figure 11

Figure 7

Figure 8

Cam

13"9 1/2"

Pivot Pin

This End Must Be Inserted First

Figure 9

Figure 10

Outfeed Roller Feature and Operating InstructionsCam ActionTheuniquecam-actionoftheHTCOutfeedRollersallowtherollersurfacetobequicklyandeasilylowered3/8"tosupportthemitergaugebar.Thisallowstheuseofmiterorcross-cutboxesoranyotherslidingmiterfixturesorjigs.Thecam-actionassuresthattherollersremainparalleltothetablesawandthatthefullyadjustableheightmechanismremainsinprecisealignmentwiththetablesawsurfaceandmitergaugeslot.Figure12showsthecam-actioninthedownpositionwiththerollersintheuppositionforsupportingtheworkpieceinanormalcuttingmode.Figure13showsthecam-actionintheuppositionwiththerollersinthedownpositiontosupportthemitergaugeguidebarforjigorfixturemode.

StorageHow to Fold Outfeed RollersTherecommendedprocedureforfoldingtheOutfeedRollersistoreleasethelockingmechanismwithyourfootwhileholdingtherollersectionfirmlywithtwohands.(SeeFigure14)MakesuretherearenoworkpiecesoranythingelseontheOutfeedRollerswhenfoldingtothedownposition.Afterthelockingmechanismisreleased,gentlyfoldtheOutfeedRollersdownasinFigure15.

WARNING: KeephandsandbodypartsawayfrompinchpointswhenfoldingOutfeedRollerstodownposition.

Care and MaintenanceWhiletheHTCOutfeedRollerisdesignedandbuilttowithstandtheeverydayactivitiesofvirtuallyanyworkshopenvironment,afewcommonsensecareandmaintenanceprocedurescanhelpincreasethelifeandenjoymentofyournewpurchase.Keepingthreadedandhingedpartsfreefromdustbuildupwillkeepthosepartsmovingasfreelyastheyareintended.Dustbuildupshouldalsobeavoidedontheaxlesoftheballbearingrollersbyregularcleaning.Alightlubrication(whenneeded)oftherolleraxlesandOutfeedRollerhingeinthesupportarmactionisalsosuggestedforconsistent,easyoperation.AdampragisrecommendedforcleaningtheframeandsupportarmofyourOutfeedRoller.NOTE:DO NOThoseyourOutfeedRollerdownwithwatertocleanit.

11

WorkpieceGuide Bar

3/8''

Saw

Cross Cuts

Down Position

Figure 13

Workpiece

Saw

Rip Cuts

Up Position

Figure 12

Figure 14

Figure 15

HTC Products, Inc.1161RankinDr.Troy,MI48083800-624-2027www.htcproductsinc.com

LIMITED LIFETIME WARRANTYProducts manufactured by HTC Products are guaranteedtobe free fromdefects inmaterial andworkmanshipundernormaluseandservice.HTC’sobligationunderthiswarrantyshall be limited to repairing or replacing for the originalowner,atouroption,anypartofsaidequipmentwhichHTC’sexaminationshalldisclosetoitssatisfactiontobedefective.

Anysaidproductorcomponentclaimedtobedefectiveistobesentprepaidto:HTCProducts,1161RankinDr.,Troy,MI48083Attn:WarrantyDepartment, togetherwithacopyoftheoriginal,datedsalesreceipt.Callforauthorizationnumberbeforeshipping.

This warranty does not apply to damages resulting fromshipping,accident,misuse,abuseoralteration.

Wearitems(i.e.wheels,bearings,bushings,rubberfeet,etc.)arewarrantedforaperiodofoneyear,fromdateofpurchase.Consumableitems(i.e.fencefaces,sawguardshields,etc.)arewarrantedforaperiodof60days.

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