optiroad in partnership with the scandent group are...
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COD(Corrugated Optic Duct)
OptiRoad in partnership with the SCANDENT Group are introducing into Australia and New Zealand an innovative and
new patented conduit system called the
Overview
Main Products : COD, HDPE Pipe & Fittings
Equipment of the Products:
- Injection M/C : LG / Hyundai
- EUROPEAN & KOREAN ORIGIN
- SCD (Silicon Coated Duct)
- HDPE Waterworks Pipe, Sewerage & Drain Pipe
- COD (Corrugated Optic Duct)
- Compression type fittings / Butt welding type fittings
Overview
Take-off 1st Stage
2000 COD is commercialized
Leap 2nd Stage Growth 3rd Stage
2000~2001 2002~2004 2005~Present
Applications for
International Patent 2000
Establishment of
OptiRoad 2000
Signed License
Agreement with Japan,
China, Taiwan etc
2001
Approval of KS
Certification
Manufacturer
2001 Awarded "the Greatest
Inventor of the Year"
from the Patent Office
of Korea.
2001
Filed National
and Regional Patent
over 94 Countries
Supply of COD for
US Defense
Project(70,000 feet)
2003
Awarded 'Border to
Border Project' for the
supply of 870,000
meters to
Costa Rica Telecom
through Israel
Telecom, the main
contractor.
20062002
Supply of COD for
US Defense
Project(110,000 feet)
2004
Supply and installation of
Inner Duct Production Line
to South Africa
2004
Start Export HDPE Pipe
& Fittings
2002 OptiRoad Acquired by
ITECO
2005
2010 J/V built with Neproplast in
Saudi Arabia
2014 Initiating business for EU (UK)
Market
2016 Signed an Exclusive Distribution
Agreement with the Scandent
Group Australia and the SEAD
Group New Zealand
Products – COD (Corrugated Optic Duct)
Products – SCD (Silicon Coated Duct)
HDPE Electrical Conduit / SCD (Silicone Coated Duct)
What is COD?
Multiple Channel Cable Duct
COD is unified inner pipe and outer pipe. How and which size inner pipe type can be possible to combination as customer’s any request.
Material of Polyethylene (PE)
Both inner and outer pipe are made of PE. It is flexible and can be coiled over 500m. That means COD is possible to easy transport and reduce labor cost. This can be fast installation and down the construction cost.
Telecommunication Company
This new product was proven their great economics and convenient installation than any other system by all of telecommunication companies.
What is COD? Test Report Preface
1. Compressive Load: < 292Kgf/CM2
2. Heat Resistance: -0.4% (at < 110 )
3. Thermal Deformation Factor: > 3%
4. Tensile Strength: 321Kgf/CM2 (at 5% deformation of outside diameter).
5. Friction Factor: > 30%
6. Heat Transforming Factor: > 3% at being stored 60 minutes at 110
7. Impact Test: Passed (Free from distortion, twist and tear.)
8. Bending Performance: Bendable up to > -20 temperature
9. Chemical Resistance(Appearance):
from Liquid form of Chemicals
No defects from: 40% of HNO3
No defects from: 40% of NaOH
No defects from: 30% of H2SO4
No defects from: 10% of NaCl
10. Voltage Resistance: AC2,000V (< 15 minutes)
11. Insulating Resistance: < 200M Ohm
12. Air Sealing: Perfect (Coupler)
13. Water Sealing: Perfect (Coupler)
PVC Outer Duct under Sedan Wheel
COD under Wheel of 5 ton cargo truck
What is COD? General Specification
Item Specification/Performance
Material Polyethylene (HDPE)
LengthNo limit, but 500m to 1,000m for practical use.
Customer's order-length is acceptable.
Flexibility
Free bending up to any degree by man-force.
(Provide much better resistance & stability against earthquake compare to the conventional
duct owing to sufficient flexibility and elongation nature).
Compressive Load < 292Kgf/CM2
Heat Resistance -0.4% (at <110)
Thermal Deformation Factor <3%
Tensile Strength 321Kgf/CM2 (at 5% deformation of outside diameter).
Friction Factor <3%
Heat Transforming Factor <3% at being stored 60 minutes at 110
Impact Test Passed (Free from distortion, twist and tear.)
Bending Performance Bendable up to -20 temperature
Chemical Resistance (Appearance)
Test from Solution form of the following Chemicals
No defects at: 40% of HNO3
No defects at: 40% of NaOH
No defects at: 30% of H2SO4
No defects at: 10% of NaCl
Voltage Resistance: AC 2,000V (< 15 minutes)
Insulating Resistance: < 200M Ohm
The official test reports from the Korea Testing & Research Institute, a State Institute, performed for the approval for
the Korean Industrial Standard back’s up the benefits of COD as follows:
Side view
Cross sectional view
COD Accessories
Structure
Name of Model Duct Sub duct
Standard Code No.O.D
(mm)
O.D
(mm)
THK
(mm)
I.D
(mm)
No.
Sub
28mm x 3 lines 283000 90.0 33.0 2.5 28.0 3
28mm x 4 lines 284000
100.0
33.0 2.5 28.0 4
32mm x 3 lines 323000 38.0 3.0 32.0 3
36mm x 3 lines 363000
110.0
42.0 3.0 36.0 3
32mm x 4 lines 324000 38.0 3.0 32.0 4
28mm x 5 lines 285000 33.0 2.5 28.0 5
36mm x 4 lines 364000 120.0 42.0 3.0 36.0 4
50mm x 3 lines 503000 160.0 59.0 4.0 50.0 3
Tolerance
- Duct O.D : ± 4.0 mm
- Duct THK : ± 1.0 mm
- Duct I.D : ± 2.0 mm
- Sub Duct O.D : ± 2.0 mm
- Sub Duct THK : ± 1.0 mm
- Sub Duct I.D : + 2.0 mm
We can also offer
specific model as
customers’ demands
Specification
1.Extruding
Sub duct
2.Marking
on Sub duct
3. Hauling
Sub duct
7.Cooling
COD
8.Hauling
COD
9. Coiling
COD
4.Coiling
Sub duct
5.Assemble
Sub ducts
6.Extruding
Outer duct
Manufacturing Process
• High Speed Internet
• Superhighway networks
• Cable Television
• CCTV on the express highway
• Video Phone Communication
• Downtown / Business quarters infrastructure
• Undersea’s infrastructure
Services
1) Easy installation
The inner ducts have longitudinal ridges on their inside surfaces andprovide a low coefficient of friction, allowing fiber optic cables and othertype cables or wires to be easily pulled through them.
2) Reducing labor cost
COD allows an overall reduction in delivery and cable installation costs.The manifold configuration of COD insures high structural integrity overthe entire length of the conduit sections.
3) Reduced connecting points between the duct segments
A reduced number of connections can be reduced working cost andminimized the possibility of leakage.
Services
4) Great flexibility
COD made of polyethylene, therefore has great flexibility. It can be easy and speedy installation. Even though like a mountain area, curve section or narrow section, COD can be possible easy and fast works.
5) Crushing strength & advanced safety
The COD withstand external pressures on its outer surface 3 times greater than conventional plastic ducts. Its strength and flexibility have proven to provide an added measure of protection when installed in uneven terrain, underground spaces and on bridge are connections.
6) Various combination of inner-ducts
Various combinations of sub-ducts are available so that duct runs can be customized to meet your needs.
Services
Classification Test Item Result Criterion Test Method
Mechanical
Tensile Strength 230 200 kgf/cm2 KS C 8455
Compressive Load at 5%
Deformation1,665.5 Kn/m2
ASTM
D 2412-87
Impact Strength No Defect No Defect KS C 8455
Insulated
Property
Withstand Voltage No Defect 200V, 15 Min. IEC 614-2-2
Insulation Resistance Over 500 Over 100MΩ IEC 614-2-2
Chemical
Resistance
40% HNO3 0.1 Within 1.0 KS C 8455
40% NaOH - 0.3 Within 0.5 KS C 8455
30% H2SO4 - 0.1 Within 0.5 KS C 8455
10% NaCl 0 Within 0.5 KS C 8455
95% EtOH 0.6 Within 4.0 KS C 8455
Test Result
(1) Fabricated Steel Reel
Reel for 500M & Reel Stay
Reel for 500M & Reel Stay
(2) Reel Stay
MODELDUCT O.D.
(mm)
40’ High cubic Container
Coil Length
(M)
No. of Coil
(Coil)
Total Q’ty
(M)
28 – 3 lines 90.0 600 5 3,000
28 – 4 lines
100.0 600 5 3,000
32 – 3 lines
36 – 3 lines
110.0 500 5 2,50032 – 4 lines
28 – 5 lines
36 – 4 lines 120.0 400 5 2,000
50 – 3 lines 160.0 150 5 750
Loading Quantity into 40’ CNTR
PVC Duct connecting every 6m
Trench
Excavation
Insert pulling rope by manpower
Insert optic fiber cable by manpower
Insert each sub duct
Previous Installation System(PVC Duct System)
Trench
Laying COD
Refill trench&
Close the work
Trenchwith related works
Laying PVC duct
Connect PVC duct
Insert inner pipe
Refill trench&
Close the work
COD PVC ductTrench space have to
consideration if the worker can
be inside for their working.
Since PVC duct only 6m, the
workers have to carry and lay
every each 6m duct.
PVC duct have to connect
using their coupling every 6m
between 2 manholes.
Every inner pipes put inside the
PVC duct by manpower
1.Fill sand and refill soil
2.Compact paving
3.Disposal of left over soils
Cut down working
expenses
“COD makes just
3 working steps”
Comparison of Working Flow
COD PVC + PE sub duct system
Duct O.D
(mm)
Sub duct I.D
(mm)
No. of sub duct
(Lines)
Duct O.D
(mm)
Sub duct I.D
(mm)
No. of sub duct
(Lines)
100.0
28.0 4
114.0
28 / 36 2 / 1 (3)
32.0 3
110.0
36.0 3
32.0 4
28.0 5
28 4120.0 36.0 4
160.0 50.0 3
Practical Using of Inner Space
Connecting point (500~600 m length manhole to manhole)
Connecting point (2000 m length manhole to manhole)
COD PVC + PE system
No need to connect84~100 points
(every 6m)
COD PVC + PE system
4 points334 points
(every 6m)
No. of Connecting Points
• The maximum diameter of Fiber Optic Cable to insert into the
sub duct is as much as 80% of sub duct diameter while conventional PVC can only house up to 50% at maximum
• Efficiency : 160%
• Usable Fiber Optic Cable Outside Diameter
28 32 36 50
COD 22.4 25.6 28.8 40
PVC + PE
system14 - 18 -
(Unit : mm)
Max. O.D of Optic Fiber Cable
• As the required trench width is being required much
less than that of the conventional method.
• Less than 60% of conventional system
COD PVC + PE inner pipe
Excavation Quantities
15.1 14.312.1
4.4
0
0
5
10
15
20
IRON PIPE PVC STEEL
PIPE(GAS)
STEEL
PIPE(WATER)
PE
The Case of KOBE, JAPAN Earth quake
The date of occurrence : JAN. 17 1995
(7.2 Richter Scale)
The Extent of Damage
- Casualties : Death 6,432 / Injury 40,000
- Property : ¥ 9,000 Billion ($ 69 Billion)
Case / 10 Km
PE PIPE DAMAGE RATE
was
“0 (ZERO)”
Damage from Earth quake
COD PVC + PE system
Working Flow Steps 3 steps 5 steps
No. of Sub Duct Various Types Max. 3 ∼ 4 lines
Connecting PointNo need Between
Manhole and ManholeEvery 6m
Max. Cable O.D
to be inserted into sub duct
(Cable O.D / Sub duct I.D)
80 / 100 50 / 100
% of damage from
Earth quake0% Over 90%
Excavating depth Below 60% 100%
Final Conclusion
HDD (Horizontal Directional Drilling) Method
Case of Highway tunnel and bridge
Case of subway construction
Case of golf resort
Case of crossing the bridge of suburban
Case of outer wall construction the buildings
Case of Rural site in Taiwan CPC Project
Case of mountain area in Costa Rica
CERTIFICATION AND APPROVALS
CERTIFICATION
Fiber Optic Cable Insertion Test Copper Cable Insertion Test Impact Test
Strength, Compressive Load &
Chemical Resistance Test
Heat & Voltage Resistance Test
CERTIFICATION BODIES
• KOLAS• IECEE• KS• ASTM (SGS)• WATER QUALITY CENTRE UK• KOREA TELECOM
Costa Rica
• COD
<ICE>
Total 870 KM
International Representation