oshpd special seismic certification preapproval (osp)...“access to safe, quality healthcare...

31
OFFICE OF STATEWIDE HEALTH PLANNING AND DEVELOPMENT FACILITIES DEVELOPMENT DIVISION “Access to Safe, Quality Healthcare Environments that Meet California’s Diverse and Dynamic Needs” STATE OF CALIFORNIA – HEALTH AND HUMAN SERVICES AGENCY OSH-FD-759 (REV 12/16/15) Page 1 of 3 APPLICATION FOR OSHPD SPECIAL SEISMIC CERTIFICATION PREAPPROVAL (OSP) OFFICE USE ONLY APPLICATION #: OSP – 0075 – 10 OSHPD Special Seismic Certification Preapproval (OSP) Type: New Renewal Manufacturer Information Manufacturer: Nortek Air Solutions Manufacturer’s Technical Representative: Preston Harris Mailing Address: 19855 Southwest 124 th Avenue, Tualatin, OR 97062 Telephone: (503) 639-0113 Email: [email protected] Product Information Product Name: Air Handling Unit and Internal Components Product Type: Air Handling Unit Product Model Number: Please refer to attachment for complete list of products tested. (List all unique product identification numbers and/or part numbers) General Description: Rigid base mounted air handling units without internal or external isolators designed and tested for the modular configurations shown in the attached drawings. Internal components shall be limited to those listed in the attached product matrices. Seismic enhancements made to the test units and modifications required to address the anomalies observed during the tests shall be incorporated into the production units. Mounting Description: Rigid Base mounted Applicant Information Applicant Company Name: David Evans and Associates, Inc Contact Person: Alison Wyatt, PE Mailing Address: 2100 SW River Parkway, Portland, OR 97201 Telephone: (503) 499-0230 Email: [email protected] I hereby agree to reimburse the Office of Statewide Health Planning and Development review fees in accordance with the California Administrative Code, 2016. Signature of Applicant: Date: 5/25/16 Title: Senior Professional Engineer Company Name: David Evans and Associates, Inc 03/07/2017 OSP-0075-10 Page 1 of 31

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OFFICE OF STATEWIDE HEALTH PLANNING AND DEVELOPMENT FACILITIES DEVELOPMENT DIVISION

“Access to Safe, Quality Healthcare Environments that Meet California’s Diverse and Dynamic Needs”

STATE OF CALIFORNIA – HEALTH AND HUMAN SERVICES AGENCY OSH-FD-759 (REV 12/16/15) Page 1 of 3

APPLICATION FOR OSHPD SPECIAL SEISMIC CERTIFICATION PREAPPROVAL (OSP)

OFFICE USE ONLY

APPLICATION #: OSP – 0075 – 10

OSHPD Special Seismic Certification Preapproval (OSP)

Type: New Renewal

Manufacturer Information

Manufacturer: Nortek Air Solutions

Manufacturer’s Technical Representative: Preston Harris

Mailing Address: 19855 Southwest 124th Avenue, Tualatin, OR 97062

Telephone: (503) 639-0113 Email: [email protected]

Product Information

Product Name: Air Handling Unit and Internal Components

Product Type: Air Handling Unit

Product Model Number: Please refer to attachment for complete list of products tested. (List all unique product identification numbers and/or part numbers)

General Description: Rigid base mounted air handling units without internal or external isolators designed and tested

for the modular configurations shown in the attached drawings. Internal components shall be limited to those listed in the attached product matrices. Seismic enhancements made to the test units and modifications required to address the anomalies observed during the tests shall be incorporated into the production units.

Mounting Description: Rigid Base mounted

Applicant Information

Applicant Company Name: David Evans and Associates, Inc

Contact Person: Alison Wyatt, PE

Mailing Address: 2100 SW River Parkway, Portland, OR 97201

Telephone: (503) 499-0230 Email: [email protected] I hereby agree to reimburse the Office of Statewide Health Planning and Development review fees in accordance with the California Administrative Code, 2016. Signature of Applicant:

Date: 5/25/16 Title: Senior Professional Engineer Company Name: David Evans and Associates, Inc

03/07/2017

OSP-0075-10

Page 1 of 31

OFFICE OF STATEWIDE HEALTH PLANNING AND DEVELOPMENT FACILITIES DEVELOPMENT DIVISION

“Access to Safe, Quality Healthcare Environments that Meet California’s Diverse and Dynamic Needs”

California Licensed Structural Engineer Responsible for the Engineering and Test Report(s)

Company Name: David Evans and Associates

Name: Jiri Pertold, SE California License Number: 6268

Mailing Address: 2100 SW River Parkway, Portland, OR 97201

Telephone: (503) 223-6663 Email: [email protected]

Supports and Attachments Preapproval

Supports and attachments are preapproved under OPM- (Separate application for OSHPD Preapproval of Manufacturer’s Certification (OPM) of Supports and attachments is required)

Supports and attachments are not preapproved

Certification Method

Testing in accordance with: ICC-ES AC156

Other (Please Specify):

Testing Laboratory

Company Name: Clark Dynamic Test Laboratory

Contact Name: J.R. Antenucci, Test Manager

Mailing Address: 1801 Route 51 South, Jefferson Hills, PA 15025

Telephone: (412) 382-5500 Email: [email protected]

STATE OF CALIFORNIA – HEALTH AND HUMAN SERVICES AGENCY OSH-FD-759 (REV 12/16/15) Page 2 of 3

03/07/2017

OSP-0075-10

Page 2 of 31

OFFICE OF STATEWIDE HEALTH PLANNING AND DEVELOPMENT FACILITIES DEVELOPMENT DIVISION

“Access to Safe, Quality Healthcare Environments that Meet California’s Diverse and Dynamic Needs”

STATE OF CALIFORNIA – HEALTH AND HUMAN SERVICES AGENCY OSH-FD-759 (REV 12/16/15) Page 3 of 3

Seismic Parameters

Design in accordance with ASCE 7-10 Chapter 13: Yes No

Design Basis of Equipment or Components (Fp/Wp) = 1.50g

SDS (Design spectral response acceleration at short period, g) = 2.0

ap (In-structure equipment or component amplification factor) = 2.5

Rp (Equipment or component response modification factor) = 6.0

Ω0 (System overstrength factor) = 2.0

Ip (Importance factor) = 1.5

z/h (Height factor ratio) = 1.0

Equipment or Component Natural Frequencies (Hz) = See attachments

Overall dimensions and weight (or range thereof) = See attachments

Equipment or Components @ grade designed in accordance with ASCE 7-10 Chapter 15: Yes No

Design Basis of Equipment or Components (V/W) =

SDS (Design spectral response acceleration at short period, g) =

SD1 (Design spectral response acceleration at 1 second period, g) =

R (Response modification coefficient ) =

Ω0 (System overstrength factor) =

Cd (Deflection amplification factor) =

Ip (Importance factor) = 1.5

Height to Center of Gravity above base =

Equipment or Component Natural Frequencies (Hz) =

Overall dimensions and weight (or range thereof) =

Tank(s) designed in accordance with ASME BPVC, 2015: Yes No

List of Attachments Supporting Special Seismic Certification

Test Report(s) Drawings Calculations Manufacturer’s Catalog

Other(s) (Please Specify): Attachments

OSHPD Approval (For Office Use Only) – Approval Expires on December 31, 2022

Signature: Date: March 7, 2017

Print Name: Timothy J. Piland Title: SSE

Special Seismic Certification Valid Up to : SDS (g) = 2.00 z/h = 1

Condition of Approval (if applicable):

03/07/2017

OSP-0075-10

Page 3 of 31

Tested Enclosure Construction

UUT

Lateral Bracing

Description/ Test

Details Sp

aci

ng

of

late

ral

ele

me

nts

Base

Structure

Material and

Height

Base Material Exterior

Wall

Material

Liner and

Blankoffs

Material

Wall

Thickness

(in)

Doors Mount

Dimensions (in) Max

Operating

Weight

(lb)

Sds

(z/h=

1) Skin Liner Depth Widt

h Height

1a

4 walls 96"

6” Carbon Steel

Structural

Channel

16 ga. G90

Galv Carbon

Steel

Solid 20 ga.

G90 Galv

Carbon

Steel

16 ga. G90

Galv

Carbon

Steel

Solid 20 ga.

G90 Galv

Carbon

Steel

&Stainless

Steel

Standard 2"

Panels

2"

Rigid

Base 96" 96" 96'' 7450 2

1b

2a 4 walls 101"

6” Carbon

Steel Structural

Channel

16 ga. G90

Galv Carbon

Steel

Solid 20 ga.

G90 Galv

Carbon

Steel

16 ga. G90

Galv

Carbon

Steel

Solid 20 ga.

G90 Galv

Carbon

Steel

Standard 4"

Panels 2''

Rigid

Base 108" 144" 144'' 9050 2

2b

Inlet wall removed w/

cable bracing at filter

rack

108.25"

2c

Inlet and outlet walls

removed w/ cable brace

at filter rack and coil

wall. 101"

2d Inlet and outlet walls

removed w/ coil

3a 4 walls

96"

6”

Aluminum

Structural

Tubing

5052

Aluminum,

0.188"

treadplate

Solid 20 ga.

G90 Galv

Carbon

Steel

0.080"

5052

Aluminum

0.063"

5052

Aluminum

Standard 4"

Panels 2''

Rigid

Base 96" 240" 144'' 11600 2

3b

Inlet and outlet walls

removed w/cable brace

on damper wall

Certified Enclosure Modules

Model

Spacing of

lateral

elements

Base

Structure

Base

Ht.

Base Material Exterior

Wall

Material

Liner and

Blankoffs

Material

Wall

Thickness

(in)

Doors Mount

Max Module Dimensions

(in)

Max

Loading

(psf)

Sds

(z/h=

1) Skin Liner Depth Width Height

Enclosure

Modules 96"

Carbon Steel

or

Aluminum,

Channel or

Tube

6”

Galvanized

Steel or

Aluminum

Galvanized

Steel or

Aluminum

Galvanized

Steel or

Aluminum

Galvanized

Steel,

Aluminum, &

Stainless Steel

2" or 4" 2'' or

4''

Rigid

Base

mount

636'' 240" 144" 116 2

Special Seismic Certification Certified Components

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Certified Options: Direct drive fans, dampers, louvers, fanwalls, coils, VFDs, filters, sound attenuators

Certified Mounting Description: Rigid base mount

03/07/2017

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Page 4 of 31

Building Code: CBC 2016 Seismic Certification Limits: Sds = 2.0g z/h = 1.0 Ip = 1.5

Tested Dampers

Manufacturer Model Dimension (in)

Material UUT Notes Depth Width Height

Huntair HD6-OB-FF-RH 8'' 48" 30" Galv. Carbon Steel frame with

aluminum blades 1 Actuator: Belimo, AF-120-S

Ruskin CD50-OB-FF-RH 5'' 60" 36" Aluminum frame and blades 2 Actuator: Belimo, AF-120-A

Ruskin CD50-OB-FF-LH-JS 5'' 100" 120" Aluminum frame and blades 3 (2) Actuators: 120V Siemens (Mo. GCA226.1U), 24V

Siemens (Mo. GCA131.1P)

Huntair HD6 8'' 100" 120" Aluminum frame and blades 3 Actuator: 24V Belimo (Mo. AF24-MFT)

Certified Dampers

Manufacturer Model Dimension (in)

Material Actuators Notes Depth Width Height

Huntair HD/HBD 5”-8” 8”-100” 6”-120” Aluminum or Galvanized Steel Electric or Pneumatic

--

Ruskin CD50/CD60 --

Tested Louvers

Manufacturer Model Dimension (in)

Material UUT Notes Depth Width Height

Huntair HL 6” 26” 60” Aluminum frame and blades 1 --

Ruskin ELF6375DX 6” 40” 36” Aluminum frame and blades 2 --

Certified Louvers

Manufacturer Model Dimension (in)

Material Notes Depth Width Height

Huntair HL 6" 8"-60" 6"-120" Aluminum or Galvanized Carbon Steel --

Ruskin ELF

*Dimensions represent minimum and maximum for a single damper

Special Seismic Certification Certified Subcomponents

Dampers and Louvers

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Subcomponents: Dampers and Louvers

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Building Code: CBC 2016 Seismic Certification Limits: Sds = 2.0g z/h = 1.0 Ip = 1.5

Certified Fanwall Model Fan Size Dimensions (in) Notes UUT

Depth Width Height

FWT

10" Fan

24 20 20

32 24 20 (25) Fan Cells Tested 2,3

44 36 44

12" Fan 24 20 20

44 36 44

14" Fan 24 24 20

44 36 44

16" Fan 32 28 20

48 44 44

18" Fan 32 28 20

48 44 44

20" Fan 32 28 20

48 44 44

22" Fan

32 36 20

32 44 44 (7) Fan Cells Tested 2,3

48 44 44

*Minimum cell weight – 100lbs, Maximum cell weight – 366 plus motor/fan wheel below.

FANWALL Configuration

Orientation Configuration UUT

Horizontal Shaft

1) Stand Alone

2) Stacked 3

3) Adjacent 3

4) Multiple Stacked and Adjacent Cells 3

Vertical Shaft

1) Stand Alone

2) Adjacent 2

3) Multiple Adjacent Cells 2

Certified Fan Motors

Manufacturer Model Weight (lb) Volts Notes UUT

Siemens

1 HP 55 230/460 2,3

15 HP 218 230/460 2

20 HP 291 230/460 3

Special Seismic Certification Certified Subcomponents

Fanwall Technology

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Subcomponents: Fanwall Technology

03/07/2017

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Building Code: CBC 2016 Seismic Certification Limits: Sds = 2.0g z/h = 1.0 Ip = 1.5

Tested Coils

Manufacturer Model

Coil

Qty

Coil Face

Height

(in)

Coil

Face

Length

(in)

Row

Qty

Tube

Thickness

(in)

Fins Per

Inch

(FPI)

Fin Material Header Size

(in)

Configuration,

Coil Type Unit

Huntair

5WC-6-85.5x40x1-7 AL 2 85.5 40 1 0.02 7 Aluminum 1.5 Staggered, HW 1

5WC-14-40.5x83x12-6 CU 2 40.5 83 12 0.02 6 Copper 2 Staggered, CW 1

5WC-2-40.5x127x2-14 AL 3 40.5 127 2 0.02 14 Aluminum 1.5 Stand Alone, HW 2

Certified Coils Certified Coil Options

Manufacturer

Coil Face

Height

(in)

Coil Face

Length

(in)

Row

Qty

Tube

Thickness

(in)

Fins Per

Inch

(FPI)

Header Size

(in)

Fin Material

Configuration

Stacked

Model Aluminum Copper

Stand Alone

Huntair WC

Series

Min 6" 12" 1 .020" 5 1-1/4" 0.0075 0.006 Staggered

Max 85.5" 180" 12 .049" 14 4" 0.0095 0.01 Coil Types CW, HW

Certified Non-Active Subcomponents

Component Manufacturer UUT

Sound Attenuator Huntair 2

Humidifier Grids Vapac 1

Filter Rack- Type 8 Huntair 1,3

Filter Frames- HEPA Huntair, AFF, Camfill Farr 2

Filter Frames- Type 8 Holding Huntair 1,3

Special Seismic Certification Certified Subcomponents

Coils & Non-Active Subcomponents

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Subcomponents: Coils and Additional Non-Active Components

03/07/2017

OSP-0075-10

Page 7 of 31

Building Code: CBC 2016 Seismic Certification Limits: Sds = 2.0g z/h = 1.0 Ip = 1.5

Tested Control and VFD Enclosures

Manufacturer Model Dimension (in)

Material Weight NEMA

Rating UUT

Depth Width Height

Enclosures

12” 36” 48”

Aluminum

500 lbs NEMA 3R 1b

Huntair 16” 28” 42” 450 lbs NEMA 12 2a

20” 56” 72'' 1000 lbs NEMA 1 1a

*letters a and b represent separate panels on one unit

Certified Control and VFD Enclosures

Manufacturer Model Dimension (in)

Material NEMA Rating Weight Depth Width Height

Huntair Enclosures 12''-20'' 20''-56'' 24''-72'' Aluminum NEMA 1, 3R, 4

and 12

450 lbs-

1000 lbs

*height and width range from minimum to maximum in 1'' increments

Building Code: CBC 2016 Seismic Certification Limits: Sds = 2.0g z/h = 1.0 Ip = 1.5

Tested Power Distribution and MSP Enclosures

Manufacturer Model Dimension (in)

Material Weight NEMA

Rating UUT

Depth Width Height

Huntair Enclosures 10'' 16'' 16''

Aluminum 30 lbs NEMA 4 2b

6'' 24'' 24'' 50 lbs NEMA 3R 3

*letters a and b represent separate panels on one unit

Certified Power Distribution and MSP Enclosures

Manufacturer Model Dimension (in)

Material NEMA Rating Weight Depth Width Height

Huntair Enclosures 6''-10'' 6''-24'' 8''-24'' Aluminum NEMA 1, 3R, 4

and 12 5 lbs-50 lbs

*height and width range from minimum to maximum in 1'' increments

Special Seismic Certification Certified Subcomponents

Subcomponent Enclosures

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Subcomponents: Control, VFD, Power Distribution and MSP Enclosures

03/07/2017

OSP-0075-10

Page 8 of 31

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Subcomponents: Electrical Components

Building Code: CBC 2016 Seismic Certification Limits: Sds = 2.0g z/h = 1.0 Ip = 1.5

Certified Electrical Components

Manufacturer Model Dimensions

Weight Notes UUT Depth Width Height

Siemens

Disconnect Switch and Circuit

Breaker

30A Extrapolated

60A 3

100A Extrapolated

200A 1b, 2a

400A 1a

Bussmann Fuse Holder and Fuse

1A Extrapolated

5A Extrapolated

10A Extrapolated

15A Extrapolated

30A 1b

60A Interpolated

100A Interpolated

200A Interpolated

400A 1a

Marathon Distribution Block

175A 1b

310A Interpolated

380A Interpolated

665A 1a

Siemens Contactor

7A 1a

9A Interpolated

12A Interpolated

17A Interpolated

28A Interpolated

50A 1a

80A Interpolated

115A Interpolated

150A 1a

225A Extrapolated

300A Extrapolated

Siemens MSP

0.7-1.0A 1a

1.1-1.6A Interpolated

1.8-2.5A Interpolated

3.5-5.0A Interpolated

5.5-8.0A 2a

9.0-12.5A 1a

11-16A 1a, 3

14-20A Interpolated

Control Panel also includes lights, switches, relays, PLC, HMI, Sensors, Enclosure Cooling/Heating Components. Power panel can hold

up to 20 sets of components.

Special Seismic Certification Certified Subcomponents

Electrical Components

03/07/2017

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Page 9 of 31

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Subcomponents: Power Distribution & MSP Electrical Components

Building Code: CBC 2016 Seismic Certification Limits: Sds = 2.0g z/h = 1.0 Ip = 1.5

Certified Electrical Components Continued

Manufacturer Model Dimensions

Weight Notes UUT Depth Width Height

Siemens MSP

22-32A Interpolated

36-45A Interpolated

45-63A 1a

Micron Transformer

50VA Extrapolated

150VA 2a

250VA Interpolated

500VA 1b

750VA 1a

1000VA Interpolated

2000VA Interpolated

3000VA 1a

Siemens Power Supply 4A 1b

TCI Reactor 150A 1b

Phoenix Terminal Block 30A 2b

Control Panel also includes lights, switches, relays, PLC, HMI, Sensors, Enclosure Cooling/Heating Components. Power panel can hold

up to 20 sets of components.

Special Seismic Certification Certified Subcomponents

Subcomponent Power Distribution & MSP

Electrical

03/07/2017

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Building Code: CBC 2016 Seismic Certification Limits: Sds = 2.0g z/h = 1.0 Ip = 1.5

Certified Variable Frequency Drives

Manufacturer Model VFD Size

(HP)

Dimensions (in) Weight (lbs) UUT

Depth Width Height

ABB

ACH550 Series

1

18 1a

3

18 Interpolated

5

18 Interpolated

7.5

18 Interpolated

10 25 Interpolated

15 25 Interpolated

20 41 Interpolated

25 41 Interpolated

30 41 Interpolated

35 58 Interpolated

40 58 Interpolated

50 58 Interpolated

60 58 Interpolated

75 58 Interpolated

100 190 Interpolated

125 190 Interpolated

150 190 1a

ACH320 Series

1 3.5 1b

3 3.5 Interpolated

5 3.5 Interpolated

7.5 7 Interpolated

10 7 Interpolated

15 7 Interpolated

20 11 1b

25 11 Extrapolated

30 11 Extrapolated

Danfoss VLT Series 150 212 2a

Special Seismic Certification Certified Subcomponents

Subcomponent Variable Frequency Drives

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Subcomponents: Variable Frequency Drives

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Page 11 of 31

Building Code: CBC 2016 Seismic Certification Limits: Sds = 2.0g z/h = 1.0 Ip = 1.5

Certified Variable Frequency Drives Continued

Manufacturer Model VFD Size

(HP)

Dimensions (in) Weight (lbs) UUT

Depth Width Height

Yaskawa

E7 Series

3 9 Interpolated

5 9 Interpolated

7.5 9 Interpolated

10 13 Interpolated

15 13 Interpolated

20 13 Interpolated

25 22 Interpolated

30 22 Interpolated

40 53 Interpolated

50 53 Interpolated

60 88 Interpolated

75 88 Interpolated

100 88 Interpolated

125 194 Interpolated

150 196 1a

V1000 Series

1 3 1b

3 4.2 Interpolated

5 4.2 Interpolated

7.5 5.7 Interpolated

10 9 1b

15 9 Interpolated

20 12 1b

25 12 Extrapolated

Special Seismic Certification Certified Subcomponents

Subcomponent Variable Frequency Drives

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Subcomponents: Variable Frequency Drives

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Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Subcomponents: Additional Subcomponents

Building Code: CBC 2016 Seismic Certification Limits: Sds = 2.0g z/h = 1.0 Ip = 1.5

Certified Additional Components

Manufacturer

Model Dimension (in)

Weight UUT Depth Width Height

Pfannenberg Thermostat All

Dwyer Transducer/Display 1b

Siemens

PLC Controls

Circuit Breaker 1b

Siemens Power Supply 1b

Siemens Controller 1b

Siemens Analog in/out Module 1b

Siemens Modbus Module 1b

Siemens Ethernet Module 1b

Siemens Touch Screen (4'' min

to 19'' max)

1b

U.S. Toyo Cool Fan (4'' min to 6'' max) 120-240 V all

Special Seismic Certification Certified Subcomponents

Additional Subcomponents

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Page 13 of 31

UUT Unit Description Run Run Description Report No. Sds z/h Ip

1a Air Handling Cabinet

1 (4) Walls with Heat Transfer Coil 2

HuntAir9293

2.0 1.0 1.5

1b 2 (4) Walls with Filter Rack 2.0 1.0 1.5

2a

Air Handling Cabinet

3 (4) Walls 2.0 1.0 1.5

2b 4 Inlet wall removed; cable brace at Filter Rack 2.0 1.0 1.5

2c 5 Inlet and outlet walls removed; cable brace at Filter Rack and Coil 2.0 1.0 1.5

2d 6-7 Inlet and outlet walls removed; no cable bracing, with Coil 2.0 1.0 1.5

3a Air Handling Cabinet

8-9 (4) Walls 2.0 1.0 1.5

3b 10 Inlet and outlet walls removed; cable brace at damper wall 2.0 1.0 1.5

Note: Wall removal certifies units for use in configurations shown in the attached drawings. The removed walls are the inflow and outflow walls.

Special Seismic Certification UUT Summary Sheet

Manufacturer: Nortek Air Solutions

Product Line: Custom Air Handling Unit

03/07/2017

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Page 14 of 31

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Serial Number: N/A

Product Construction Summary:

Panel: Standard 2" panels in 16 ga. G90 galvanized steel with Stainless Steel liner and blankoffs in Coil Section and 20 ga

G90 galvanized steel liner and blankoffs everywhere else.

Base: Carbon Steel Structural Channel Base frame with 16 ga. G90 galvanized steel skin and 20 ga G90 galvanized steel base

liner.

Doors: (2) Doors 2" thick; 18.5(W) x 61.5(H) with thermal break window, 12.5(W)x61.5(H) no window.

Openings: (2) Openings; Huntair OSA Damper, 48(W) x 30(H), Belimo 120V Actuator; Huntair OSA Louver, 26(W)x60(H)

Subcomponent/Options Summary:

Heat Transfer Coil: Qty. (2)- (HT1) Huntair, 7 FPI, 1 row, aluminum, staggered mounting; Qty. (2) - Huntair, FPI, 12

rows, copper, staggered mounting

Filter Rack: Type 8, 4" pre-filter, 12" final filter

Humidifier: Vapac

Electrical Control Panels: Qty. (1) - NEMA1 (1a), VFD 1: ABB ACH550 150 HP, VFD 2: Yaskawa E7 150 HP;

Qty. (1) NEMA 3R (1b), PLC, Yaskawa V1000 1, 10, 20 HP VFD's, ABB ACH320 1, 20 HP VFD's

Configuration: (4) walls in place with Heat Transfer Coil 2

Run Operating Weight

(lb)

Dimensions (in.) Lowest Natural Frequency (Hz)

Depth Width Height Front-Back Side-Side Vertical

1 7,450 96.25 96 96 15.2 10.7 20.5

Building Code Test Criteria Sds (g) z/h Ip Aflx-H

(g)

Arig-H

(g)

Aflx-v

(g) Arig-V (g)

CBC 2016 2015 ICC-ES

AC156 2.0 1.0 1.5 3.2 2.4 1.33 0.53

Testing Results: The UUT was full of content and was functional before and after shake table testing. The

structural integrity of the component and attachment system and force-resisting systems was maintained.

Unit Mounting Description: All test units contain an integrated structural base frame. This unit was mounted

directly to the seismic table using twelve (12) ½”-13 Grade 5 hex head bolts (3 bolts on every side) with flat washers

and lock washers.

UUT 1a UNIT UNDER TEST (UUT)

Summary Sheet

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Page 15 of 31

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Serial Number: N/A

Product Construction Summary:

Panel: Standard 2" panels in 16 ga. G90 galvanized steel with Stainless Steel liner and blankoffs in Coil Section and 20 ga

G90 galvanized steel liner and blankoffs everywhere else.

Base: Carbon Steel Structural Channel Base frame with 16 ga. G90 galvanized steel skin and 20 ga G90 galvanized steel base

liner.

Doors: (2) Doors 2" thick; 18.5(W) x 61.5(H) with thermal break window, 12.5(W)x61.5(H) no window.

Openings: (2) Openings; Huntair OSA Damper, 48(W) x 30(H), Belimo 120V Actuator; Huntair OSA Louver, 26(W)x60(H)

Subcomponent/Options Summary:

Heat Transfer Coil: Qty. (2)- (HT1) Huntair, 7 FPI, 1 row, aluminum, staggered mounting; Qty. (2) - Huntair, FPI, 12

rows, copper, staggered mounting

Filter Rack: Type 8, 4" pre-filter, 12" final filter

Humidifier: Vapac

Electrical Control Panels: Qty. (1) - NEMA1 (1a), VFD 1: ABB ACH550 150 HP, VFD 2: Yaskawa E7 150 HP;

Qty. (1) NEMA 3R (1b), PLC, Yaskawa V1000 1, 10, 20 HP VFD's, ABB ACH320 1, 20 HP VFD's

Configuration: (4) walls in place with Filter Rack

Run Operating Weight

(lb)

Dimensions (in.) Lowest Natural Frequency (Hz)

Depth Width Height Front-Back Side-Side Vertical

1 7,450 96.25 96 96 15.2 10.7 20.5

Building Code Test Criteria Sds (g) z/h Ip Aflx-H

(g)

Arig-H

(g)

Aflx-v

(g) Arig-V (g)

CBC 2016 2015 ICC-ES

AC156 2.0 1.0 1.5 3.2 2.4 1.33 0.53

Testing Results: The UUT was full of content and was functional before and after shake table testing. The

structural integrity of the component and attachment system and force-resisting systems was maintained.

Unit Mounting Description: All test units contain an integrated structural base frame. This unit was mounted

directly to the seismic table using twelve (12) ½”-13 Grade 5 hex head bolts (3 bolts on every side) with flat washers

and lock washers.

UUT 1b UNIT UNDER TEST (UUT)

Summary Sheet

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Subcomponent/Options Summary:

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Serial Number: N/A

Product Construction Summary:

Panel: Standard 4" panels in 16 ga. G90 galvanized steel and 20 ga G90 galvanized steel liner and blankoffs.

Base: Carbon Steel Structural Channel Base frame with 16 ga. G90 galvanized steel skin and 20 ga G90 galvanized

steel base liner

Doors: (2) Doors 2" thick; 18.5(W) x 61.5(H) with thermal break window, 30.5(W)x24.5(H) no window

Openings: (2) Openings; Ruskin (Return Air) Damper, 60(W) x 36(H), Belimo Actuator; Ruskin (Exhaust) Louver,

40(W)x36(H)

FANWALL: Qty. (1) - (3) fans, vertical upflow (2 up, 1 down), 10" and 22" wheels, welded cells, 1 HP and 15 HP motor

Heat Transfer Coil: Qty. (3)- (HT3) Huntair, 14 FPI, 2 row, aluminum, stand alone configuration

Filter Rack: HEPA Filters

MSP Enclosure: (NEMA 4) (2b)

Electrical Control Panels: Qty. (1) - NEMA12 (2a), VFD: Danfoss VLT 100 HP, Recessed panel construction

Configuration: (4) walls in place

Run Operating Weight

(lb)

Dimensions (in.) Lowest Natural Frequency (Hz)

Depth Width Height Front-Back Side-Side Vertical

3 9,050 108.25 144 144.25 4 6.6 20.6

Building Code Test Criteria Sds (g) z/h Ip Aflx-H (g) Arig-H (g) Aflx-v (g) Arig-V (g)

CBC 2016 2015 ICC-ES

AC156 2.0 1.0 1.5 3.2 2.4 1.33 0.53

Testing Results: The UUT was full of content and was functional before and after shake table testing. The

structural integrity of the component and attachment system and force-resisting systems was maintained.

Unit Mounting Description: All test units contain an integrated structural base frame. This unit was mounted

directly to the table using fourteen (14) ½” – 13 Grade 5 hex head bolts (7 bolts on both exterior sides) with flat

washer and lock washers.

UUT 2a UNIT UNDER TEST (UUT)

Summary Sheet

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Subcomponent/Options Summary:

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Serial Number: N/A

Product Construction Summary:

Panel: Standard 4" panels in 16 ga. G90 galvanized steel and 20 ga G90 galvanized steel liner and blankoffs.

Base: Carbon Steel Structural Channel Base frame with 16 ga. G90 galvanized steel skin and 20 ga G90 galvanized

steel base liner

Doors: (2) Doors 2" thick; 18.5(W) x 61.5(H) with thermal break window, 30.5(W)x24.5(H) no window

Openings: (2) Openings; Ruskin (Return Air) Damper, 60(W) x 36(H), Belimo Actuator; Ruskin (Exhaust) Louver,

40(W)x36(H)

FANWALL: Qty. (1) - (3) fans, vertical upflow (2 up, 1 down), 10" and 22" wheels, welded cells, 1 HP and 15 HP motor

Heat Transfer Coil: Qty. (3)- (HT3) Huntair, 14 FPI, 2 row, aluminum, stand alone configuration

Filter Rack: HEPA Filters

MSP Enclosure: (NEMA 4) (2b)

Electrical Control Panels: Qty. (1) - NEMA12 (2a), VFD: Danfoss VLT 100 HP, Recessed panel construction

Configuration: Inlet wall removed; cable bracing at the filter rack

Run Operating Weight

(lb)

Dimensions (in.) Lowest Natural Frequency (Hz)

Depth Width Height Front-Back Side-Side Vertical

4 9,050 108.25 144 144.25 4 6.6 20.6

Building Code Test Criteria Sds (g) z/h Ip Aflx-H (g) Arig-H (g) Aflx-v (g) Arig-V (g)

CBC 2016 2015 ICC-ES

AC156 2.0 1.0 1.5 3.2 2.4 1.33 0.53

Testing Results: The UUT was full of content and was functional before and after shake table testing. The

structural integrity of the component and attachment system and force-resisting systems was maintained.

Unit Mounting Description: All test units contain an integrated structural base frame. This unit was mounted

directly to the table using fourteen (14) ½” – 13 Grade 5 hex head bolts (7 bolts on both exterior sides) with flat

washer and lock washers.

UUT 2b UNIT UNDER TEST (UUT)

Summary Sheet

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Page 18 of 31

Subcomponent/Options Summary:

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Serial Number: N/A

Product Construction Summary:

Panel: Standard 4" panels in 16 ga. G90 galvanized steel and 20 ga G90 galvanized steel liner and blankoffs.

Base: Carbon Steel Structural Channel Base frame with 16 ga. G90 galvanized steel skin and 20 ga G90 galvanized

steel base liner

Doors: (2) Doors 2" thick; 18.5(W) x 61.5(H) with thermal break window, 30.5(W)x24.5(H) no window

Openings: (2) Openings; Ruskin (Return Air) Damper, 60(W) x 36(H), Belimo Actuator; Ruskin (Exhaust) Louver,

40(W)x36(H)

FANWALL: Qty. (1) - (3) fans, vertical upflow (2 up, 1 down), 10" and 22" wheels, welded cells, 1 HP and 15 HP motor

Heat Transfer Coil: Qty. (3)- (HT3) Huntair, 14 FPI, 2 row, aluminum, stand alone configuration

Filter Rack: HEPA Filters

MSP Enclosure: (NEMA 4) (2b)

Electrical Control Panels: Qty. (1) - NEMA12 (2a), VFD: Danfoss VLT 100 HP, Recessed panel construction

Configuration: Inlet and outlet walls removed; cable bracing at filter rack and coil

Run Operating Weight

(lb)

Dimensions (in.) Lowest Natural Frequency (Hz)

Depth Width Height Front-Back Side-Side Vertical

5 9,050 108.25 144 144.25 4 6.6 20.6

Building Code Test Criteria Sds (g) z/h Ip Aflx-H (g) Arig-H (g) Aflx-v (g) Arig-V (g)

CBC 2016 2015 ICC-ES

AC156 2.0 1.0 1.5 3.2 2.4 1.33 0.53

Testing Results: The UUT was full of content and was functional before and after shake table testing. The

structural integrity of the component and attachment system and force-resisting systems was maintained.

Unit Mounting Description: All test units contain an integrated structural base frame. This unit was mounted

directly to the table using fourteen (14) ½” – 13 Grade 5 hex head bolts (7 bolts on both exterior sides) with flat

washer and lock washers.

UUT 2c UNIT UNDER TEST (UUT)

Summary Sheet

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Subcomponent/Options Summary:

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Serial Number: N/A

Product Construction Summary:

Panel: Standard 4" panels in 16 ga. G90 galvanized steel and 20 ga G90 galvanized steel liner and blankoffs.

Base: Carbon Steel Structural Channel Base frame with 16 ga. G90 galvanized steel skin and 20 ga G90 galvanized

steel base liner

Doors: (2) Doors 2" thick; 18.5(W) x 61.5(H) with thermal break window, 30.5(W)x24.5(H) no window

Openings: (2) Openings; Ruskin (Return Air) Damper, 60(W) x 36(H), Belimo Actuator; Ruskin (Exhaust) Louver,

40(W)x36(H)

FANWALL: Qty. (1) - (3) fans, vertical upflow (2 up, 1 down), 10" and 22" wheels, welded cells, 1 HP and 15 HP motor

Heat Transfer Coil: Qty. (3)- (HT3) Huntair, 14 FPI, 2 row, aluminum, stand alone configuration

Filter Rack: HEPA Filters

MSP Enclosure: (NEMA 4) (2b)

Electrical Control Panels: Qty. (1) - NEMA12 (2a), VFD: Danfoss VLT 100 HP, Recessed panel construction

Configuration: Inlet and outlet walls removed; no cable bracing

Run Operating Weight

(lb)

Dimensions (in.) Lowest Natural Frequency (Hz)

Depth Width Height Front-Back Side-Side Vertical

6-7 9,050 108.25 144 144.25 4 6.6 20.6

Building Code Test Criteria Sds (g) z/h Ip Aflx-H (g) Arig-H (g) Aflx-v (g) Arig-V (g)

CBC 2016 2015 ICC-ES

AC156 2.0 1.0 1.5 3.2 2.4 1.33 0.53

Testing Results: The UUT was full of content and was functional before and after shake table testing. The

structural integrity of the component and attachment system and force-resisting systems was maintained.

Unit Mounting Description: All test units contain an integrated structural base frame. This unit was mounted

directly to the table using fourteen (14) ½” – 13 Grade 5 hex head bolts (7 bolts on both exterior sides) with flat

washer and lock washers.

UUT 2d UNIT UNDER TEST (UUT)

Summary Sheet

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Subcomponent/Options Summary:

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Serial Number: N/A

Product Construction Summary:

Panel: Standard 4" panels in 0.080" thick, 5052 aluminum and 0.063" thick, 5052 aluminum liner and blankoffs

everywhere else.

Base: Aluminum Structural Tubing Base frame with 5052 Aluminum skin, 0.188" thick treadplate, and 20 ga G90

galvanized steel base liner

Doors: (1) Door 2" thick; 12.5(W) x 61.5(H) no window

Openings: (2) Openings; Ruskin Damper (Supply Air), 100(W) x 120(H), Seimens Actuators (Qty 2 -120V, 24V); Huntair

Damper(Supply Air), 100(W)x120(H), 24V Belimo Actuator

Fanwall: 29 fans, 10" and 22" wheels; horizontal standard, 5 cell(W) x 7 cell(H); welded and riveted cells, Back draft

Dampers, 1 HP and 20 HP motors

Filter Rack: Type 8, 4" pre-filter, 12" final filter

Hoffman Enclosure: (NEMA 1) Terminal Blocks

Damper

Configuration: 4 walls in place

Run Operating Weight

(lb)

Dimensions (in.) Lowest Natural Frequency (Hz)

Depth Width Height Front-Back Side-Side Vertical

9 11,600 96.25 240 144.5 4.7 3.9 14.1

Building Code Test Criteria Sds (g) z/h Ip Aflx-H (g) Arig-H (g) Aflx-v (g) Arig-V (g)

CBC 2016 2015 ICC-ES

AC156 2.0 1.0 1.5 3.2 2.4 1.33 0.53

Testing Results: The UUT contained was full of content and was functional before and after shake table testing. The

structural integrity of the component and attachment system and force-resisting systems was maintained.

Unit Mounting Description: All test units contain an integrated structural base frame. This unit was mounted directly to

the seismic table using sixteen (16) ½” – 13 Grade 5 hex head bolts (8 bolts per both exterior sides) with flat washers

and lock washers.

UUT 3a UNIT UNDER TEST (UUT)

Summary Sheet

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Subcomponent/Options Summary:

Manufacturer: Nortek

Product Line: Custom Air Handling Unit

Serial Number: N/A

Product Construction Summary:

Panel: Standard 4" panels in 0.080" thick, 5052 aluminum and 0.063" thick, 5052 aluminum liner and blankoffs

everywhere else.

Base: Aluminum Structural Tubing Base frame with 5052 Aluminum skin, 0.188" thick treadplate, and 20 ga G90

galvanized steel base liner

Doors: (1) Door 2" thick; 12.5(W) x 61.5(H) no window

Openings: (2) Openings; Ruskin Damper (Supply Air), 100(W) x 120(H), Seimens Actuators (Qty 2 -120V, 24V); Huntair

Damper(Supply Air), 100(W)x120(H), 24V Belimo Actuator

Fanwall: 29 fans, 10" and 22" wheels; horizontal standard, 5 cell(W) x 7 cell(H); welded and riveted cells, Back draft

Dampers, 1 HP and 20 HP motors

Filter Rack: Type 8, 4" pre-filter, 12" final filter

Hoffman Enclosure: (NEMA 1) Terminal Blocks

Damper

Configuration: Inlet and outlet walls removed; cable bracing on damper wall only

Run Operating Weight

(lb)

Dimensions (in.) Lowest Natural Frequency (Hz)

Depth Width Height Front-Back Side-Side Vertical

9 11,600 96.25 240 144.5 4.7 3.9 14.1

Building Code Test Criteria Sds (g) z/h Ip Aflx-H (g) Arig-H (g) Aflx-v (g) Arig-V (g)

CBC 2016 2015 ICC-ES

AC156 2.0 1.0 1.5 3.2 2.4 1.33 0.53

Testing Results: The UUT contained was full of content and was functional before and after shake table testing. The

structural integrity of the component and attachment system and force-resisting systems was maintained.

Unit Mounting Description: All test units contain an integrated structural base frame. This unit was mounted

directly to the seismic table using sixteen (16) ½” – 13 Grade 5 hex head bolts (8 bolts per both exterior sides) with

flat washers and lock washers.

UUT 3b UNIT UNDER TEST (UUT)

Summary Sheet

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6" height max

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6" height max

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1. All dimensions are in inches unless stated otherwise.

6" height max

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6" height max

1. All dimensions are in inches unless stated otherwise.

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6" height max

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DISCHARGE VIEW

DETAIL A (TYP CORNER CROSS BRACE

ATTACHMENT) DETAIL B (TYP CENTER POST CROSS

BRACE ATTACHMENT)

19855 SW 124th AVE.TUALATIN, OR 97062Phone (503) 639-0113

Fax (503) 692-0958

JOB NO.:

SHEET 1 OF 2 CABLE CROSS BRACE DETAILSFILE NAME:

THIS DRAWING, SPECIFICATIONS, AND CONCEPTS CONTAINED HEREIN ARE THE SOLE PROPERTY OF CES GROUP, LLC, AND MAY NOT BE REPRODUCED OR USED IN ANY FASHION WITHOUT THE PRIOR WRITTEN PERMISSION OF CES GROUP, LLC.

DRAWN BY:

JJOHNSTON

10-21-2016ISSUED ON:

3rd ANGLE PROJECTIONCHECKED BY:

PART NO.:REV:

FRACTIONS:0.0:0.00: 0.000: ANGLES:

TOLERANCESUNLESS OTHERWISE

SPECIFIED a CES Group Brand

OSHPD BRACE DETAILS

00000-000CABLE BRACE DETAILS

DUAL TUNNEL

±1/32±0.1±0.03 ±0.010 ±0.5°

OTHER:SEE DOC. OMS000.01A

AB

ATTACH GUSSETTO STEEL TUBE USING

(8) #12-24 SCREWSATTACH GUSSET TO STEEL TUBEUSING #10-16 SCREWS (TYP)

ATTACH GUSSET TO STEELTUBE USING #12-24 SCREWS (TYP)

ATTACH POST TO CABINETUSING #10-16 SCREWS

MAX

= 14

4"

SINGLE BAY ALLOWED WHEN UNIT < 144" WIDE

DOUBLE BAY REQUIRED WHEN UNIT IS WIDER THAN 144"

MAX = 240"

1/4" STEEL GUSSET PLATE (TYP)

3/8" DIA 7X19 STEEL WIREROPE NYLON-COATED

CABLE (TYP)

5/8" - 11X6 JAW-JAWTURNBUCKLE

CLEVIS & EYE BOLT FOR 38"

CABLE EACH END (TYP)

HSS 4X4X1/4HSS 4X2X1/4

HSS 4X2X1/4FY = 46 ksi

FULL HEIGHT BASE TUBESUPPORT AT BRACE LOCATION

Transverse Bracing Requirements1. Double interior bracing required only when spacing between transverse bracing elements exceeds 4'-0'' in direction of airflow. Single brace allowedwhen alternative bracing is used.2. Bracing elements include:i. Coil wallii. Fanwalliii. Cable Brace/Rod Braceiv. Panel WallNotes:1. If cable braces are used, adjacent double braces are required.2. Bracing elements i. through iii. must run the full width and height of the enclosure. See below for Panel Wall braces.3. If a panel wall is utilized as a bracing element, the following conditions must be met:i. Wall must be of typical panel construction, as detailed in the OSHPD approved drawing set. Height to width ratio of the wall must not exceed 2.0.ii. Small openings may be permitted in a wall considered to be a bracing element, providing this opening has a maximum dimension of the lesser of one third of the height of the total bracing element and one third the width of the bracing element.iii. Exterior openings are defined to be at an exterior wall of the enclosure, created by the presence of louvers, vents, etc.iv. Total length of exterior wall must be greater than or equal to the total length of the combined exterior openings on the exterior wall.v. Total height of enclosure may not exceed 12'-0''.4. Single cable braces allowed when spacing between lateral elements is less than or equal to 4'-0".

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19855 SW 124th AVE.TUALATIN, OR 97062Phone (503) 639-0113

Fax (503) 692-0958

JOB NO.:

SHEET 2 OF 2 CABLE CROSS BRACE DETAILSFILE NAME:

THIS DRAWING, SPECIFICATIONS, AND CONCEPTS CONTAINED HEREIN ARE THE SOLE PROPERTY OF CES GROUP, LLC, AND MAY NOT BE REPRODUCED OR USED IN ANY FASHION WITHOUT THE PRIOR WRITTEN PERMISSION OF CES GROUP, LLC.

DRAWN BY:

JJOHNSTON

10-21-2016ISSUED ON:

3rd ANGLE PROJECTIONCHECKED BY:

PART NO.:REV:

FRACTIONS:0.0:0.00: 0.000: ANGLES:

TOLERANCESUNLESS OTHERWISE

SPECIFIED a CES Group Brand

OSHPD BRACE DETAILS

00000-000CABLE BRACE DETAILS

±1/32±0.1±0.03 ±0.010 ±0.5°

OTHER:SEE DOC. OMS000.01A

DOW

N 90

°

DOWN 90°

.250

.625

.2501.000

2.000

2.000

2.000

.375

.875 WELD

8.000

8.000

2.000

7.774

1.774

9.549

1.774 7.774

9.549

3/16"

GUSSET DETAIL

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amwy
Callout
1/4" A36 Steel plate typical

Huntair Standard Operating Procedure

Standard Tube Base Design

Created 7/16/10

Doc. Page 1 of 2

SOP# DES0002a

SOP 1.0 Purpose

The purpose of this document is to establish a standard for base designs.

2.0 Scope This document is to set the standards to which all base designs are to be modeled after.

3.0 Definitions and Acronyms OD – Outside Dimension.

4.0 Standard Dimension For Tube Bases: Reference Figure 1 on page 2 4.1 Priority 1:

4.1.1 “A” dimension should not exceed 96 inches max 4.1.2 “B” dimension should be 24 inches or less. (Optimal)

4.2 Priority 2: 4.2.1 “C” dimension should not exceed 36 inches max. If exceeds 36 inches,

the dimensions defaults back to 24 inches. 4.2.2 “D” dimension should not exceed 36 inches max.

4.3 “E” dimensions are the unit OD.

5.0 Standard Construction For Tube Bases: 5.1 3/16 inch wall thickness.

5.2 Full height members up to 8 inches under Fanwall and Drain Pans.

5.3 Large members are used for the outside width and length as well as the inside widths. Reference Figure 1

5.4 When using a 2 inch wall construction, use a 1 inch by 1 inch 16 gauge angle to support the flooring. Reference Figure 2

5.5 When using a 4 inch wall construction, use a 1 inch by 3 inch 16 gauge angle to support the flooring. Reference Figure 2

5.6 Base flipping supports are too located in the center of the outside width members. END of Section For

Refe

renc

e Only

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Huntair Standard Operating Procedure

Standard Tube Base Design

Created 7/16/10

Doc. Page 2 of 2

SOP# DES0002a

SOP

PRIORITY 1

PRIORITY 2B

C

Figure 1

A

D

INSIDE WIDTH

E

OUTSIDE WIDTH

OUTSIDE LENGTH

E

Figure 2

2 INCH WALL 4 INCH WALL

1 x 1 inch Angle

1 x 3 inch Angle

TUBE FRAME

WALL FLOORING

For R

efere

nce O

nly

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