overview cpma

Copyright VW AG

Workshop manual ElsaPro transaction no.: 33904

DMS order no.: undefined

VIN: WAUZZZ8R7AA096061 Model year: 2010Sales code: 8RB059 Model description: Q5 quat2.0 I4132 M6SEngine code: CDNB Gearbox code: KXROfficial licence plate number: Final drive code: Username: Calin Service advisor name: Calin, Murgu (RO101050.009)

Overview of fitting locations - injection system (CPMA)

Components A to I are not shown in the overview.

of 18Overview of fitting locations - injection system (CPMA)

28.02.2013https://portal.cpn.vwg/elsapro/elsaweb/ctr/RMContentAction?docId=59548900&levelCo...

1 - Air mass meter -G70-

� Removing and installing → Chapter

2 - Lambda probe -G39- and Lambda probe heater -Z19-

� Fitting location → Fig.


3 - Electrical connector for Lambda probe -G39-


4 - Lambda probe after catalytic converter -G130- and Lambda probe heater 1 after catalytic converter -Z29-





5 - Fuel pressure regulating valve -N276-


6 - High-pressure pump



7 - Fuel pressure sender for low pressure -G410-


8 - Vacuum unit for air flow control flaps (intake manifold flaps)


9 - Intake manifold flap valve -N316-


10 - Engine speed sender -G28-



� 4.5 Nm

11 - Activated charcoal filter solenoid valve 1 -N80-


12 - 6-pin connector

� Lambda probe after catalytic converter -G130- and Lambda probe heater 1 after catalytic converter -Z29-


13 - Electrical connectors

� For knock sensor 1 -G61-, intake manifold flap valve -N316-, fuel pressure sender -G247-, intake manifold flap potentiometer -G336-, coolant temperature sender -G62-, Hall sender -G40- and injectors N30...N33


14 - Throttle valve module -J338-, throttle valve drive (electric throttle operation) -G186-

� Throttle valve drive angle sender -G187- and throttle valve drive angle sender 2 -G188-

� Throttle valve module -J338- must always be re-adapted to engine control unit -J623- after removal and installation or if it has been renewed

15 - Engine control unit -J623-



16 - Charge pressure sender -G31-


� Removing and installing → Rep. gr.21

17 - Vacuum connection at intake manifold

18 - Cold-start valve -N17-





19 - Knock sensor 1 -G61-

� To remove, first remove coolant pump with thermostat

� 20 Nm


20 - Intake air temperature sender -G42-

21 - Coolant temperature sender -G62-



22 - Valve for oil pressure control -N428-



23 - Oil pressure switch for reduced oil pressure -F378-



24 - Oil pressure switch -F22-



25 - Fuel pressure sender -G247-



26 - Intake manifold flap potentiometer -G336-


� After intake manifold has been renewed, intake manifold flap potentiometer -G336- must be adapted to engine control unit -J623-

27 - Camshaft control valve 1 -N205-



28 - Hall sender -G40-


29 - Ignition coils with output stages


� Puller -T40039- is required for removing ignition coils from cylinder head.




30 - Turbocharger air recirculation valve -N249-

� Located directly on turbocharger


31 - Actuators for camshaft adjustment

� Actuator 1 for camshaft adjustment -F366-










32 - Charge pressure control solenoid valve -N75-

� Located directly on turbocharger


A - Fuel pump control unit -J538-



B - Brake light switch - F- and brake pedal switch -F47-


� In footwell on brake pedal


C - Clutch position sender -G476-

� Only fitted on vehicles with manual gearbox


D - Accelerator position sender -G79- and accelerator position sender 2 -G185-


� On accelerator pedal (both senders are accommodated in one housing)


E - Radiator fan control unit -J293-

� Incorporated in radiator fan

F - Injectors



� Injector, cylinder 1 -N30-





G - Continued coolant circulation pump -V51-

� Not installed in all vehicles (only in vehicles for very hot countries)


H - Left electrohydraulic engine mounting solenoid valve -N144-

� Not installed in all vehicles (depends on gearbox type)

I - Fuel quality sender -G446-


Engine control unit -J623-



Fuel pump control unit -J538--1-

Removing and installing → Rep. gr.20

Accelerator position sender -G79- and accelerator position sender 2 -G185-

2 - Electrical connector



Clutch position sender -G476--2-

Integrated functions: clutch pedal switch for engine start -F194- and clutch pedal switch -F36- (manual gearbox only)

1 - Brake light switch -F- and brake pedal switch -F47-

Oil pressure switch

1 - Electrical connector for oil pressure switch -F22-

2 - Oil pressure switch -F22-

3 - Oil pressure switch for reduced oil pressure -F378-

4 - Electrical connector for oil pressure switch for reduced oil pressure -F378-



Valve for oil pressure control -N428--3-

Ignition coils and actuators

1 - Fuel pressure sender for low pressure -G410-

2 - Ignition coil 1 with output stage -N70-




6 - Electrical connector for Lambda probe -G39-

7 - Actuator 2 for camshaft adjustment -F367- (for cylinder No. 1)










Fuel pressure sender -G247--1-

Intake manifold flap valve -N316--2-

1 - Vacuum unit for intake manifold flaps



Intake manifold flap potentiometer -G336--1-

Hall sender -G40--1-



Electrical connectors

1 - From activated charcoal filter solenoid valve 1 -N80-

2 - From knock sensor 1 -G61-

3 - (14-pin) from intake manifold flap valve -N316-, fuel pressure sender -G247-, intake manifold flap potentiometer -G336-, coolant temperature sender -G62- and Hall sender -G40-

4 - (8-pin) from injectors -N30-...-N33-

5 - From throttle valve module -J338-

6 - From intake air temperature sender -G42-

High-pressure pump

1 - Fuel pressure regulating valve -N276-

2 - High-pressure pump

- -Arrows- denote securing bolts



Fuel pressure sender for low pressure -G410--1-

Cold-start valve -N17--1-



Engine speed sender -G28--1-

Camshaft control valve 1 -N205--arrow-



Coolant temperature sender -G62--1-

Fitting location: below intake manifold in coolant pump

Charge pressure sender -G31--1-

Removing and installing → Rep. gr.21



Component and electrical connectors

1 - Activated charcoal filter solenoid valve 1 -N80-


Lambda probes


2 - Lambda probe -G39- and Lambda probe heater -Z19-



Components on turbocharger

1 - Turbocharger

2 - Vacuum unit for turbocharger; checking, adjusting, removing and installing → Rep. gr.21

3 - Charge pressure control solenoid valve -N75-

4 - Turbocharger air recirculation valve -N249- (note installation position, refer to next illustration)

For removing and installing components on turbocharger, refer to → Rep. gr.21.

Pay attention to installation position of turbocharger air recirculation valve -N249-



Fuel quality sender -G446--1-

Fitting location of fuel quality sender -G446-: on underbody, right-side (arrow points in direction of travel)



overview cpma

Documents

n33 fitting location

n80 fitting location

valve n276

valve n17

fuel pressure sender

lambda probe heater

pin connector lambda

chapter2 lambda probe