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Flexi Network Server, Release 4.0 

Flexi Network Server HardwareInstallation Quick Guide

DN05213782Issue 5-0

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Disclaimer Flexi Network Server Hardware Installation Quick Guide

DN05213782 Issue 5-0 © 2014 Nokia Solutions and Networks 2 /40

The information in this document applies solely to the hardware/software product (“Product”) specified herein, and onlyas specified herein.

This document is intended for use by Nokia Solutions and Networks' customers (“You”) only, and it may not be usedexcept for the purposes defined in the agreement between You and Nokia Solutions and Networks (“Agreement”) underwhich this document is distributed. No part of this document may be used, copied, reproduced, modified or transmitted inany form or means without the prior written permission of Nokia Solutions and Networks. If you have not entered into an

 Agreement applicable to the Product, or if that Agreement has expired or has been terminated, You may not use thisdocument in any manner and You are obliged to return it to Nokia Solutions and Networks and destroy or delete anycopies thereof.

The document has been prepared to be used by professional and properly trained personnel, and You assume fullresponsibility when using it. Nokia Solutions and Networks welcome Your comments as part of the process ofcontinuous development and improvement of the documentation.

This document and its contents are provided as a convenience to You. Any information or statements concerning thesuitability, capacity, fitness for purpose or performance of the Product are given solely on an “as is” and “as available”basis in this document, and Nokia Solutions and Networks reserves the right to change any such information andstatements without notice. Nokia Solutions Networks has made all reasonable efforts to ensure that the content of thisdocument is adequate and free of material errors and omissions, and Nokia Solutions and Networks will correct errorsthat You identify in this document. But, Nokia Solutions and Networks' total liability for any errors in the document isstrictly limited to the correction of such error(s). Nokia Solutions and Networks does not warrant that the use of thesoftware in the Product will be uninterrupted or error-free.

NO WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANYWARRANTY OF AVAILABILITY, ACCURACY, RELIABILITY, TITLE, NON-INFRINGEMENT, MERCHANTABILITY ORFITNESS FOR A PARTICULAR PURPOSE, IS MADE IN RELATION TO THE CONTENT OF THIS DOCUMENT. IN NOEVENT WILL NOKIA SOLUTIONS AND NETWORKS BE LIABLE FOR ANY DAMAGES, INCLUDING BUT NOTLIMITED TO SPECIAL, DIRECT, INDIRECT, INCIDENTAL OR CONSEQUENTIAL OR ANY LOSSES, SUCH AS BUTNOT LIMITED TO LOSS OF PROFIT, REVENUE, BUSINESS INTERRUPTION, BUSINESS OPPORTUNITY OR DATATHAT MAY ARISE FROM THE USE OF THIS DOCUMENT OR THE INFORMATION IN IT, EVEN IN THE CASE OFERRORS IN OR OMISSIONS FROM THIS DOCUMENT OR ITS CONTENT.

This document is Nokia Solutions and Networks’ proprietary and confidential information, which may not be distributedor disclosed to any third parties without the prior written consent of Nokia Solutions and Networks.

Nokia is a registered trademark of Nokia Corporation. Other product names mentioned in this document may betrademarks of their respective owners, and they are mentioned for identification purposes only.

Copyright © 2014 Nokia Solutions and Networks. All rights reserved.

Important Notice on Product SafetyThis product may present safety risks due to laser, electricity, heat, and other sources of danger.Only trained and qualified personnel may install, operate, maintain or otherwise handle this product and only after havingcarefully read the safety information applicable to this product.The safety information is provided in the Safety Information section in the “Legal, Safety and Environmental Information”part of this document or documentation set.

Nokia Solutions and Networks is continually striving to reduce the adverse environmental effects of its products andservices. We would like to encourage you as our customers and users to join us in working towards a cleaner, saferenvironment. Please recycle product packaging and follow the recommendations for power use and proper disposal ofour products and their components.

If you should have questions regarding our Environmental Policy or any of the environmental services we offer, pleasecontact us at Nokia Solutions and Networks for any additional information.

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Flexi Network Server Hardware Installation Quick Guide

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ATCA Hardware Installation Quick Guide

This document supplements the Installing ATCA Hardware (CAB216SET-Aand ASH16SET-A) document by providing a quick visual reference and a

checklist of the installation phases of a new hardware delivery. Additionally,the last page of this document includes a Certificate of Completion forrecording the success of the installation.

Read the Unpacking the ATCA Cabinet and Shelf (CAB216SET-A and ASH16SET-A) document for information on how to unpack the packages.

Check the tilt and shock indicators before unpacking the packages. If anyindicator is red, return the package to Nokia.

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  Flexi Network Server Hardware Installation Quick Guide

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Before installing the hardware, read the Installing ATCA Hardware(CAB216SET-A and ASH16SET-A) document and the specific networkelement equipping and cabling documents. The instructions in Installing ATCAHardware (CAB216SET-A and ASH16SET-A) document are complete and

must be followed during the installation.

WARNING! Risk of physical injury and equipment damage

A cabinet with no lateral support is at risk of falling over, if equippedwith no shelves or only one shelf. To prevent this, anti-toppling bracketsmust be installed and secured in an extended position when the cabinetis placed on feet.

WARNING! Risk of physical injury

The cabinet is heavy. Moving, lifting, and lining a cabinet, if the cabinet

is already assembled, requires at least two persons.CAUTION! For safety reasons, installation personnel must be familiarwith, and competent in, the use of the installation tools.

CAUTION! Risk of physical injury

The shelf is heavy. Lifting a shelf requires at least two persons.

CAUTION! Risk of physical injury

Parts of the equipment can have sharp edges.

 Any modifications not expressly authorized by Nokia Solutions and Networks could void the user's authority to operate this system.

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Flexi Network Server Hardware Installation Quick Guide Installation steps

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1 Installation steps

1. Acquire all necessary documents and tools.

Refer to chapter 2 Installation checklists for more details.

2. Check the site and the equipment delivery.Refer to chapter  2 Installation checklists for more details.

3. Install the cabinets according to the site requirement:

•  on feet, then unfold the anti-topple brackets if the cabinet is

standalone, or remove the anti-topple brackets when attaching two

cabinets together if needed.

•  directly on concrete floor.

•  on raised floor with a threaded rod or an earthquake support bar.

•  on a pedestal bolted to a concrete floor, a standard raised floor or an

earthquake-resistant raised floor.

4. Install the PDUs to the cabinet.

5. Connect the grounding to the cabinet and the PDUs.

6. Connect the site power supply cables.

7. Install the rear cable tray to the shelf.

8. Remove the fan units from the shelf.

9. Install the shelf in the cabinet.

10. Re-install the fan units in the shelf.

11. Install the shelf managers.

12. Connect the shelf grounding.

13. Connect the cables between the PDUs and the PEMs.

14. Test the power supply system.

15. Install the transceiver modules for the internal cabling.

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ATCA cabinet dimensions:

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Install cabinets on feet (A), directly onto concrete floor (B), on raised floor withthreaded rods (C) or with an earthquake support bar (D), on a pedestal bolted toconcrete floor (E), a raised floor with thread rods (F) or with an earthquake support bar(G).

Note that you can also attach the adjacent cabinets together. For more details,refer to Installing ATCA Hardware (CAB216SET-A and ASH16SET-A). 

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Unfold the anti-topple brackets if a standalone cabinet is installed on feet.

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Attach two cabinets together if needed.

Remove the anti-topple brackets. Unscrew the four lifting eyes, the fourscrews of the feet (A), and then attach the two cabinets together using the

brackets and lifting eyes and screws removed earlier (B).A  B 

Install the PDUs to the cabinet.

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Connect the cabinet grounding cable to the cabinet grounding point (fouralternatives). Connect the grounding cables to PDUs.

Grounding cables and grounding point alternatives in DC/I 3-wire system are

shown in the figure below. Instructions for installing the optional groundingscrew accessories in DC/C environment are available in the Installing ATCAHardware (CAB216SET-A and ASH16SET-A) document.

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Connect the site power supply cables.

WARNING! Hazardous energy and voltage level

Before connecting or removing any power supply cables to or from the powerdistribution unit, make sure that all site power feeds to the power distributionunit are switched off, the circuit breakers on the front panel of the powerdistribution unit are in the OFF position, and the equipment is properly earthed(grounded).

Route the power supply cables to the PDUs either through the top (A) orbottom (B) of the cabinet.

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Install the rear cable tray to the shelf.

1. Slide the cable tray on its support on the shelf.

2. Secure the tray by using one M4 and one M3 screw on each side of the

cable tray.

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Install the shelves according to the network element configuration. Connect the shelfgrounding.

1. Remove the front door of the cabinet.

2. Remove the fan units from the shelf that will be installed.

3. Place the installation support frame into the cabinet.

4. Mount the shelf into the cabinet.

5. Put back the fan units to the shelf.

6. Re-install the front door.

7. Check the labels on the shelf manager boxes to decide to which slot, left or

right, the shelf manager is to be installed, and then install the shelf

managers.

8. Connect the shelf grounding.

The shelves must be installed to the cabinet from top to bottom.

CAUTION! Risk of physical injury

The shelf is heavy. Lifting a shelf requires at least two persons.

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Connect the power cables between the PDUs and the PEMs. Test the power supply.

 As the shelf power cables are shipped with the cabinet, keep the unusedcables in case more shelves are added to the same cabinet.

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The connections between the PDUs and the PEMs, and the cables used are given in thefollowing tables:

PDU output PEM input Cable

type 1

Cable

type 2*

Equipping

No.

Shelf that the PEM

belongs toOUT1-

OUT1+ 

-48/-60V (Feed 1)

RTN (Feed 1) 

CVKPA008  CVKPA008 ABHW_004  Top shelf  

OUT2-

OUT2+ 

-48/-60V (Feed 2)

RTN (Feed 2) 

CVKPA010  CVKPA95C ABHW_005 

OUT3-

OUT3+ 

-48/-60V (Feed 1)

RTN (Feed 1) 

CVKPA015  CVKPA145C ABHW_102  Middle shelf  

OUT4-

OUT4+ 

-48/-60V (Feed 2)

RTN (Feed 2) 

CVKPA017  CVKPA016 ABHW_103 

OUT5-

OUT5+ 

-48/-60V (Feed 1)

RTN (Feed 1) 

CVKPA022  CVKPA021 ABHW_202  Bottom shelf  

OUT6-

OUT6+ 

-48/-60V (Feed 2)

RTN (Feed 2) 

CVKPA024  CVKPA023 ABHW_203 

*Deliveries for these cables start in 2013. There is no need to change or upgrade the cables in “Cabletype 1”. 

Table 1 Connections between PDU 0 output and the PEM input

PDU output  PEM input  Cable type 1 

Cabletype 2* 

EquippingNo. 

Shelf that thePEM belongs

to 

OUT1-

OUT1+ 

-48/-60V (Feed 1)

RTN (Feed 1) 

CVKPA010  CVKPA105C ABHW_006  Top shelf  

OUT2-

OUT2+ 

-48/-60V (Feed 2)

RTN (Feed 2) 

CVKPA009  CVKPA009 ABHW_007 

OUT3-

OUT3+ 

-48/-60V (Feed 1)

RTN (Feed 1) 

CVKPA016  CVKPA016 ABHW_104  Middle shelf  

OUT4-

OUT4+ 

-48/-60V (Feed 2)

RTN (Feed 2) 

CVKPA015  CVKPA145C ABHW_105 

OUT5-

OUT5+ 

-48/-60V (Feed 1)

RTN (Feed 1) 

CVKPA022  CVKPA215C ABHW_204  Bottom shelf  

OUT6-

OUT6+ 

-48/-60V (Feed 2)

RTN (Feed 2) 

CVKPA021  CVKPA195C ABHW_205 

*Deliveries for these cables start in 2013. There is no need to change or upgrade the cables in “Cable

Table 2 Connections between PDU 1 output and the PEM input

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Install the transceiver modules for the internal cabling.

In configurations with 2- 3 shelves, install the transceiver modules for internal base andfabric interface cabling between shelves.

The transceiver types are SFPF2L (base interface) and XFPMM-A (fabric interface). Thepositions are defined in the internal cabling sections below:

Route and connect the internal cabling.

Connect the following cables:

  Hub front panel

- base interface

- fabric interface

  CPU RTM

- SAS

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Connect the fabric interface cables between the shelves.

Default connectivity:

From To

Shelf Slot Port Shelf Slot Port

1 8 1/3 3 8 1/1

1 8 1/4 2 8 1/1

1 9 1/3 3 9 1/1

1 9 1/4 2 9 1/1

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Connect the SAS cabling.

Connect the SAS cabling in MCHU and OMU RTMs.

FU From To

Shelf Slot Shelf Slot

OMU 1 1 1 16

MCHU 1 2 1 15

DN05211009

OMU 1OMU 0

Rear view

MCHU 1

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Install the SFP transceivers to the node blades and RTMs for the externalinterfaces.

See the HW Sales Items and Configurations for Flexi Network Server document for the

transceiver types that can be installed to each functional unit.

Route and connect the external cabling.

General routing principles for external network cables:

Route cables through the top opening.

Route cables through the bottom opening.

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SWU external signaling cabling can be connected to AHUB3-B or HBRT3-B.

The external cabling can be connected to the rear transition module (CPRT4-A) onOMUs.

Note that use of the rear transition module is the preferred choice for connection.

The front blade and rear transition module interfaces are exclusive, and cannot beused at the same time in the same functional unit.

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Connect the signaling cabling to the SWUs (front side of the cabinet)

From To  From ToShelf Slot Port Shelf Slot Port

1 8 SFP+ 1/1 Site Switch 1 9 SFP+ 1/1 Site Switch

1 8 SFP+ 1/2 Site Switch 1 9 SFP+ 1/2 Site Switch

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Connect the signaling cabling to the SWUs (rear side of the cabinet)

From To From To

Shelf Slot Port Shelf Slot Port

1 8 SFP+ 3/1 Site Switch 1 9 SFP+ 3/1 Site Switch

1 8 SFP+ 3/2 Site Switch 1 9 SFP+ 3/2 Site Switch

1 8 SFP+ 3/3 Site Switch 1 9 SFP+ 3/3 Site Switch

1 8 SFP+ 3/4 Site Switch 1 9 SFP+ 3/4 Site Switch

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Connect the signaling cabling to the SWUs in case the second and third shelvesconfigured for user plane (rear side of the cabinet).

From To  From To

Shelf Slot Port Shelf Slot Port

2 8 SFP+ 3/1 Site Switch 2 9 SFP+ 3/1 Site Switch

2 8 SFP+ 3/2 Site Switch 2 9 SFP+ 3/2 Site Switch

2 8 SFP+ 3/3 Site Switch 2 9 SFP+ 3/3 Site Switch

2 8 SFP+ 3/4 Site Switch 2 9 SFP+ 3/4 Site Switch

3 8 SFP+ 3/1 Site Switch 3 9 SFP+ 3/1 Site Switch

3 8 SFP+ 3/2 Site Switch 3 9 SFP+ 3/2 Site Switch

3 8 SFP+ 3/3 Site Switch 3 9 SFP+ 3/3 Site Switch

3 8 SFP+ 3/4 Site Switch 3 9 SFP+ 3/4 Site Switch

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Connect the O&M cabling to the OMUs (rear side of the cabinet).

From ToShelf Slot Port

1 1 SFP 1 Site Switch

1 1 SFP 2 Site Switch

1 16 SFP 1 Site Switch

1 16 SFP 2 Site Switch

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Bundle and secure the cables.

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Change the cabinet door handedness if needed.

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Flexi Network Server Hardware Installation Quick Guide Installation checklists

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2 Installation checklists

Acquire all necessary documents and tools.

Have the following printed materials available at the time of starting installation work:

•  Unpacking the ATCA Cabinet and Shelf (CAB216SET-A and ASH16SET-A)

document 

•  Installation Site Requirements document

•  Installing ATCA Hardware (CAB216SET-A and ASH16SET-A) document

•  Flexi Network Server Hardware Description document

•  Flexi Network Server Hardware Installation Quick Guide document

•  HW Sales Items and Configurations for Flexi Network Server document

•  Flexi Network Server Hardware Revision List document

•  Packing lists

•  The floor plan of the site showing the positioning of the cabinets, all related

equipment and other constructions

•  External cabling plan

Collect all the tools listed in the Installing ATCA Hardware (CAB216SET-A and ASH16SET-A) document.

Check that the tools are in acceptable condition.

•  24 mm spanner

•  8 and 10 mm spanner OR a socket wrench with 8 and 10 mm sockets

•  4 and 5 mm Allen keys

•  3 mm Allen key screwdriver

•  flat blade screwdrivers:

- 2.5 x 0.5 mm- 5.5 x 1.0 mm- 10 x 1.5 mm

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•  size 1 and 2 Phillips screwdrivers

•  Torx T10, Torx T30 and T40 screwdrivers

•  side cutters•  cable stripper

•  tape measure

•  knife•  crimping tool for cable lugs

•  spirit level

•  multimeter

•  cable ties

•  ESD wrist strap

•  protective gloves

•  safety ladder

Comments:

Check the site and the equipment delivery.

See that the site construction work has been completed. All necessary infrastructuressuch as lighting, air exchange, fire extinguishers and power supply must be in place.

Inspect the site and ensure that it conforms to ATCA requirements and providessufficient clearances.

Inspect the received items against the packing lists and check that they are inflawless condition.

Take photographs if non-conforming items have been received or non-conformingstructures exist. Notify your supervisor of all such issues.

Comments:

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Installing the cabinet on feet (picture A in graphical reference section):

Install all cabinets, observing the correct places appointed to the cabinets in the sitefloor plan.

 Adjust the cabinet feet until the cabinets are in level.

 After setting the feet to the final height, secure the locking bolts of the feet underneaththe cabinet. Make sure that all feet of all cabinets are out far enough that the wheelsdo not touch the ground.

Unfold the anti-topple brackets if the cabinet is a standalone installation.

If needed, remove the anti-topple brackets and attach two cabinets together.

Comments:

Installing the cabinet directly on concrete floor or raised floor (pictures B, C, D ingraphical reference section):

Install all cabinets, observing the correct places appointed to the cabinets in the sitefloor plan.

If the anti-topple brackets and integrated feet and wheels are installed, remove them

completely.Bolt the cabinets firmly to the floor with suitable anchor plugs depending on the floormaterial and type (concrete or raised floor).

Clean all residues from drilling work.

Comments:

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Installing the cabinet on a pedestal bolted to a concrete floor, a standard raised flooror a raised floor with earthquake-resistant support (pictures E, F, G in graphicalreference section):

 Attach the pedestal to the floor according to the floor markings.If the anti-topple brackets and integrated feet and wheels are installed, remove themcompletely.

 Attach the cabinet to the pedestal.

Ensure that adjacent cabinets are in the same level and join them with M8x20 bolts.

In IBN installations use ohmmeter to check that the total leak resistance of all floorrails to the grounding busbar must be at least 100 kohm.

Clean all residues from drilling work.

Comments:

Install the PDUs to the cabinet

Place the power distribution units in the PDU mounting holder; do not fix the PDU tothe PDU mounting holder at this point.

Comments:

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Connect the cabinet grounding cable to the cabinet grounding point (fouralternatives). Connect the grounding cables to PDUs.

Connect the cabinet to the site ground.

If required, use NEBS compliant grounding.

If you need to use optional DC/C compliant grounding, install the three DC/C grounding

screw accessories to each PDU. Tighten the nuts, which are holding the groundingbrackets to 5.1 Nm.

Connect the grounding cables from the cabinet grounding rail to the PDUs.

Comments:

Connect the site power supply cables.

Route the power supply cables from the top or bottom of the cabinet.

Prepare the cables and connectors.

Remove the transparent plastic cover from the power terminals.

Connect the power supply cables (-48/-60 VDC and RTN) to the PDU power supplyterminals and secure with the washers and nuts. Tighten the nuts to 5.1 Nm.

Place the transparent plastic cover back to the PDU power terminal.

Comments:

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Install the rear cable tray to the shelf.

Slide the cable tray on its support on the shelf.

Secure the tray by using one Hexagonal M4 screw and one Phillips M3 screw with a

washer and bearing sleeve on each side of the cable tray.Comments:

Install the shelf.

Wear an ESD wristband.

Check the face layout diagram to identify the positioning of the shelf in the cabinet.

Remove the fan units from the shelf.

Remove the front door.

Place the installation support frame.

Mount the shelf to the correct position.

Re-install the fan units to the shelf.

Remove the installation support frame.

Re-install the door.

Install the shelf managers.

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Connect the shelf grounding.

Connect the shelf grounding. Tighten the screws to 5.1 Nm.

Comments:

Connect the cables between PDU and PEM.

Remove the M4 screw and fold the rear cable tray out of its way.

Connect the cables between power distribution units and power entry modules.

Fix the PDU to the PDU mounting holder, using four Torx M4 screws and relatedwashers.

Bundle the cables with cable ties.Fasten the PEM covers to their place.

Re-install the M4 screw to the rear cable tray and secure it tightly.

Comments:

Test the power supply. 

Ensure that the polarities of the supply lines are correct and main fuse size.

Main fuse: __________A

Switch on the main power supply to the PDUs.

Measure the input voltages to the PDUs.

Measured voltage: __________VDC

Switch on the circuit breakers of the PDUs. As a result, verify that:

•  All LEDs on the shelf alarm display, the fans and the PEMs will turn on. Thenthe red out of service LEDs and hot swap LEDs will turn off.

•  Fans briefly spin at full speed and then fan speed reduces to normal.

Switch off the main power supply and the circuit breakers of the PDUs.

Fasten the PDU covers in place.

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Change the cabinet door handedness if needed.

Change the door handedness if needed.

Comments:

Finish the installation.

Verify against the checklists in this document that you have completed all thenecessary steps for the installation.

Close the cabinet doors and inspect the installation visually.

Clean up the site and recycle all waste materials according to local regulations.

Fill in the Certificate of Completion.

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ATCA Hardware Installation - Certificate of Completion

CUSTOMER NAME: ________________________ SITE ADDRESS: _____________________________DELIVERY NO: ________________________ _____________________________SITE NAME: ________________________ _____________________________SITE NO.: ________________________ _____________________________

SOFTWARE RELEASE: ________________________

NETWORK ELEMENT: ________________________

STAGE COMPLETE/OK COMMENTS/DEFICIENCY

 Acquiring the documents

 Acquiring the correct tools

Inspecting the site and the deliveryInstalling the cabinet (feet/rails/floor/pedestal)

Installing the PDUs in the cabinet

Grounding (earthing) the cabinet

Grounding (earthing) the PDUs

Connecting site input power supply cables to thePDUs

Installing the rear cable tray

Installing the shelf

Installing the shelf managers

Grounding (earthing) the shelf

Connecting cables between the PDU and thePEM

Testing the power supply

Install the transceiver modules needed for theinternal cabling

Connecting the internal cables

Install the transceiver modules needed for theexternal cabling

Connecting the external cables

Changing the door handedness (if necessary)

Finishing the installation

Date: Signature of Nokia siteresponsible:

Customer: