packages aquaboost vs pumping

INSTRUCTION MANUAL10-001-251 Rev 7

Variable Speed

AquaBoost VS PumpingPackages

Table of Contents

1 Introduction and Safety..............................................................................................................31.1 Introduction.......................................................................................................................... 31.2 Safety..................................................................................................................................... 3

1.2.1 Safety terminology and symbols.................................................................................31.2.2 Protecting the environment.........................................................................................4

1.3 User safety.............................................................................................................................41.3.1 Wash the skin and eyes................................................................................................5

2 Transportation and Storage...................................................................................................... 62.1 Examine the delivery........................................................................................................... 6

2.1.1 Examine the package................................................................................................... 62.1.2 Examine the unit............................................................................................................6

2.2 Transportation guidelines...................................................................................................62.2.1 Lifting methods............................................................................................................. 6

2.3 Storage guidelines...............................................................................................................62.3.1 Long-term storage........................................................................................................ 6

3 Product Description....................................................................................................................83.1 General description............................................................................................................. 8

3.1.1 Operational limits......................................................................................................... 83.1.2 Package information.....................................................................................................8

3.2 Nameplate information....................................................................................................... 9

4 Installation................................................................................................................................. 124.1 Field connections...............................................................................................................12

4.1.1 Field piping diagrams................................................................................................ 134.1.2 Wiring diagrams......................................................................................................... 15

4.2 ground (earth) connections..............................................................................................164.3 Pump package location guidelines................................................................................. 174.4 Foundation requirements.................................................................................................174.5 Level the base on a concrete foundation ...................................................................... 174.6 Connect the optional storage tank..................................................................................184.7 Connect the optional low-suction pressure switch....................................................... 184.8 Piping checklist.................................................................................................................. 19

5 Commissioning, Startup, Operation, and Shutdown.......................................................... 215.1 Preparation for startup...................................................................................................... 21

5.1.1 Final installation checks............................................................................................. 215.1.2 Final adjustments........................................................................................................22

5.2 Pump package operation description............................................................................ 235.2.1 Variable speed operation.......................................................................................... 23

6 Maintenance..............................................................................................................................256.1 Precautions......................................................................................................................... 256.2 Monthly maintenance........................................................................................................25

7 Troubleshooting....................................................................................................................... 267.1 Pump station troubleshooting......................................................................................... 26

7.1.1 The pump station does not power up..................................................................... 267.1.2 The station powers up, but the pumps do not run.................................................26

Table of Contents

AquaBoost VS Pumping Packages INSTRUCTION MANUAL 1

7.1.3 The pumps run but do not build desired pressure................................................ 277.1.4 The pump station experiences excessive vibration............................................... 287.1.5 The pump station does not shut down and no water is used...............................287.1.6 The pump station cycles or hunts erratically...........................................................29

8 Other Relevant Documentation or Manuals......................................................................... 308.1 Manuals for AquaBoost components..............................................................................30

9 Product warranty...................................................................................................................... 31

Table of Contents

2 AquaBoost VS Pumping Packages INSTRUCTION MANUAL

1 Introduction and Safety1.1 IntroductionPurpose of this manual

The purpose of this manual is to provide necessary information for:

• Installation• Operation• Maintenance

CAUTION:

Read this manual carefully before installing and using the product. Improper use of theproduct can cause personal injury and damage to property, and may void the warranty.

NOTICE:

Save this manual for future reference, and keep it readily available at the location of theunit.

1.2 SafetyWARNING:

• The operator must be aware of safety precautions to prevent physical injury.• Operating, installing, or maintaining the unit in any way that is not covered in this

manual could cause death, serious personal injury, or damage to the equipment. Thisincludes any modification to the equipment or use of parts not provided by Xylem. Ifthere is a question regarding the intended use of the equipment, please contact aXylem representative before proceeding.

• Do not change the service application without the approval of an authorized Xylemrepresentative.

CAUTION:

You must observe the instructions contained in this manual. Failure to do so could resultin physical injury, damage, or delays.

1.2.1 Safety terminology and symbols

About safety messages

It is extremely important that you read, understand, and follow the safety messages andregulations carefully before handling the product. They are published to help preventthese hazards:

• Personal accidents and health problems• Damage to the product and its surroundings• Product malfunction

Hazard levels

Hazard level Indication

DANGER:

A hazardous situation which, if not avoided, will result indeath or serious injury

1 Introduction and Safety


Hazard level Indication

WARNING:

A hazardous situation which, if not avoided, could resultin death or serious injury

CAUTION:

A hazardous situation which, if not avoided, could resultin minor or moderate injury

NOTICE:

Notices are used when there is a risk of equipmentdamage or decreased performance, but not personalinjury.

Special symbols

Some hazard categories have specific symbols, as shown in the following table.

Electrical hazard Magnetic fields hazard

Electrical Hazard:

CAUTION:

1.2.2 Protecting the environment

Emissions and waste disposal

Observe the local regulations and codes regarding:

• Reporting of emissions to the appropriate authorities• Sorting, recycling and disposal of solid or liquid waste• Clean-up of spills

Exceptional sites

CAUTION: Radiation Hazard

Do NOT send the product to Xylem if it has been exposed to nuclear radiation, unlessXylem has been informed and appropriate actions have been agreed upon.

Recycling guidelines

Always follow local laws and regulations regarding recycling.

1.3 User safetyGeneral safety rules

These safety rules apply:

• Always keep the work area clean.• Pay attention to the risks presented by gas and vapors in the work area.• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc flash

hazards.• Always bear in mind the risk of drowning, electrical accidents, and burn injuries.

Safety equipment

Use safety equipment according to the company regulations. Use this safety equipmentwithin the work area:



• Hard hat• Safety goggles, preferably with side shields• Protective shoes• Protective gloves• Gas mask• Hearing protection• First-aid kit• Safety devices

NOTICE:

Never operate a unit unless safety devices are installed. Also see specific informationabout safety devices in other chapters of this manual.

Electrical connections

Electrical connections must be made by certified electricians in compliance with allinternational, national, state, and local regulations. For more information aboutrequirements, see sections dealing specifically with electrical connections.

Precautions during work

Observe these safety precautions when you work with the product or are in connectionwith the product:

• Never work alone.• Always wear protective clothing and hand protection.• Stay clear of suspended loads.• Always lift the product by its lifting device.• Beware of the risk of a sudden start if the product is used with an automatic level

control.• Beware of the starting jerk, which can be powerful.• Rinse the components in water after you disassemble the pump.• Do not exceed the maximum working pressure of the pump.• Do not open any vent or drain valve or remove any plugs while the system is

pressurized. Make sure that the pump is isolated from the system and that pressure isrelieved before you disassemble the pump, remove plugs, or disconnect piping.

• Never operate a pump without a properly installed coupling guard.

1.3.1 Wash the skin and eyesFollow these procedures for chemicals or hazardous fluids that have come into contactwith your eyes or your skin:

Condition Action

Chemicals or hazardous fluids ineyes

1. Hold your eyelids apart forcibly with your fingers.2. Rinse the eyes with eyewash or running water for at least 15 minutes.3. Seek medical attention.

Chemicals or hazardous fluids onskin

1. Remove contaminated clothing.2. Wash the skin with soap and water for at least 1 minute.3. Seek medical attention, if necessary.



2 Transportation and Storage2.1 Examine the delivery2.1.1 Examine the package

1. Examine the package for damaged or missing items upon delivery.

2. Record any damaged or missing items on the receipt and freight bill.

3. If anything is out of order, then file a claim with the shipping company.

If the product has been picked up at a distributor, make a claim directly to thedistributor.

2.1.2 Examine the unit1. Remove packing materials from the product.

Dispose of all packing materials in accordance with local regulations.

2. To determine whether any parts have been damaged or are missing, examine theproduct.

3. If applicable, unfasten the product by removing any screws, bolts, or straps.

Use care around nails and straps.

4. If there is any issue, then contact a sales representative.

2.2 Transportation guidelines2.2.1 Lifting methods

WARNING:

• Assembled units and their components are heavy. Failure to properly lift and supportthis equipment can result in serious physical injury and/or equipment damage. Liftequipment only at the specifically identified lifting points. Lifting devices such aseyebolts, slings, and spreaders must be rated, selected, and used for the entire loadbeing lifted.

• Crush hazard. The unit and the components can be heavy. Use proper lifting methodsand wear steel-toed shoes at all times.

2.3 Storage guidelinesStorage location

The product must be stored in a covered and dry location free from heat, dirt, andvibrations.

NOTICE:

Protect the product against humidity, heat sources, and mechanical damage.

NOTICE:

Do not place heavy weights on the packed product.

2.3.1 Long-term storageIf the unit is stored for more than 6 months, these requirements apply:

• Store in a covered and dry location.• Store the unit free from heat, dirt, and vibrations.• Rotate the pump shaft by hand several times at least every three months.

2 Transportation and Storage


Treat bearings and machined surfaces so that they are well preserved. Refer to the driveunit and coupling manufacturers for their long-term storage procedures.

For questions about possible long-term storage treatment services, please contact yourlocal sales and service representative.

2 Transportation and Storage


3 Product Description3.1 General descriptionAquaBoost VS pumping package

The AquaBoost Variable Speed pumping package can precisely match the pumpdischarge pressure to the system pressure by varying the speed of the pump. This isaccomplished by using the variable-speed controllers such as the AquaBoost II andAquavar CPC.

The pressure transducer monitors the system pressure, allowing the controller to start andregulate the pump speed. AquaBoost VS is available in simplex and duplexconfigurations.

WARNING:

This product can expose you to chemicals including Lead, which is known to the State ofCalifornia to cause cancer and birth defects or other reproductive harm. For moreinformation go to: www.P65Warnings.ca.gov.

3.1.1 Operational limits

Ambient temperature and humidity

All electrical equipment is susceptible to failure if operated in ambient temperaturesoutside of its rating. Do not operate the unit outside these extremes.

Characteristic Specification

Operating temperature range 32°F to 105°F (0°C to 40°C)

Maximum relative humidity 95% non-condensing

3.1.2 Package information

AquaBoost VS simplex

5 3

2 4

1

6

7R

S000

004

This variable-speed configuration uses the AquaBoost II controller model 1151AB2 or 2AB2 (for single-phasepower supply: 115V – 0.75 hp; 230V – 1.5 to 2 hp range).1. Pump: NPE with TEFC motor2. AquaBoost II controller3. Transducer assembly4. Safety switch5. Temperature relief valve6. To drain7. To controller

3 Product Description


53

1

6

7

2 4

RS0

0000

6

This variable-speed configuration uses the Aquavar CPC controller (for 3 & 5 HP 208-230/1, and 1.5-to-5 HP 3PH power supply).1. Pump: NPE with TEFC motor2. Aquavar CPC controller3. Transducer assembly4. Safety Switch5. Temperature relief valve6. To drain7. To controller

AquaBoost VS duplex

23

5

6

7

7

4

1

8

9

RS0

0000

7

This variable-speed duplex configuration uses the Aquavar CPC controller (for 3–phasepower supply: 1.5 to 5 hp range).1. Pump: NPE with TEFC motor2. Safety switch single-point power panel3. Aquavar CPC controller4. Temperature relief valve5. Discharge header: copper L-type6. Suction header: copper L-type7. Pressure transducer assembly8. To controller9. To drain

3.2 Nameplate informationNameplate

Every pump station has a nameplate that provides information about the pump station.The pump station nameplate is located on the outside of the control enclosure door.

When ordering spare parts, please be prepared to identify the nameplate informationwhen contacting the factory.



• Model• Size• Serial number• Item numbers of the required parts

Model number

Serial number

Voltage

Phase

Hz

SCCR

FLA

Max. HP

RS0

0003

3

Nameplate field Explanation

Model number The model number of the pump station

Serial number The serial number of the pump station

Voltage Input voltage required for the pump station

Phase Single-phase or 3–phase

Hz Frequency

SCCR Short circuit current rating

FLA Full load amps

Max. HP Maximum horsepower

Model number designation

Number ofpumps

Pump model / rpm HP Voltage / Phase Impeller diameter(inches)

Control

1 A (1x1-1/4, 3600) 05 =1/2

1 = 115/1/60 A = 4-5/8

2 B (1-1/4x1-1/2,3600)

07 =3/4

2 = 208/3/60 B = 5-1/16 –VS = variable speed

10 = 1 3 = 380/3/50 C = 5-3/16

15 =1.5

4 = 460/3/60 D = 5-3/4

20 = 2 5 = 575/3/60 E = 5-15/16

30 = 3 6 = 230/1/60 F = 6-1/8

50 = 5 7 = other Z = other

8 = 230/3/60

A = 208–230/3/60*

B = 208–230/1/60*

Owner's information

Fill in the right-hand column with the information specific to your pump station.

AquaBoost CS/VS model number

Pump model number

Pump serial number

Control panel model number

Dealer

Dealer phone number

Date of purchase

Date of installation



Electrical ratings at startup Current

Voltage

Phase



4 Installation4.1 Field connections

Review the field piping diagrams and wiring diagrams before you install and operate theunit.

Electrical precautions

WARNING:

Electrical shock hazard. The electrical supply must match the control panel nameplatespecification. Incorrect voltage can cause a fire, which damages the electrical componentsand voids the warranty. Failure to follow these instructions could result in serious personalinjury or death, or property damage.

NOTICE:

Electrical connections must be made by certified electricians in compliance with allinternational, national, state, and local rules.

Power wiring

Select power wire types and sizes based upon conformance with the National ElectricalCode and all local codes and restrictions. In addition, only copper (Cu) wire rated for atleast 167°F (75°C) can be used for the power connections. Refer to the input current aslisted on the motor nameplate when sizing wire.

Power supply requirements

The power supply required for the AquaBoost VS unit depends on its model number. Itcan be one of the following with a dedicated ground wire:

• 115/1/60• 230/1/60• 208, 230, 460, 575/3/60• 380/3/50

WARNING:

Electrical shock hazard. Conduit grounds are not adequate. You must attach a separateground (earth) wire to the ground (earth) lug provided in the enclosure in order to avoidpotential safety hazards. Failure to follow these instructions can result in serious personalinjury, death, or property damage.

Input voltage tolerance

The input voltage tolerance is ±10% of the voltage indicated on the nameplate.

Overload protection for constant-speed units

Motor type Overload protection Description

Single-phase Internal • Disconnecting means• Fuses for short-circuit protection

Three-phase External in the control panel • Disconnecting means• GV2Ps / manual starters with

thermal overload for short-circuitprotection in the control panel

4 Installation


Overload protection for variable-speed units

Variable-speed units have a single-point power panel with fuses for protection againstvoltage spikes. In addition, the controllers have inherent features that protect the unitagainst:

• short circuit• undervoltage• overload• motor temperature• dead heading• run out• suction loss• sensor fault• bound pump• overvoltage• static discharge

4.1.1 Field piping diagrams

AquaBoost VS simplex

1

23

4

5 6

7

8

10

9

RS0

0001

1

Typical field piping arrangement for the AquaBoost Variable Speed simplex pumpingpackage.1. Anchor the pipe securely if vibration eliminators are used.2. If a bypass line is installed, then this valve must be kept closed during normal operation. Do not install a

check valve.3. Suction gauge, recommended4. Optional tank5. Discharge gauge6. Vibration eliminator7. 1/4 in. inlet tap on the check valve for low-suction pressure switch8. Controller: AquaBoost II or Aquavar CPC9. City supply10.To system

_ _ _ _ Dashed lines indicate field installation.

4 Installation


AquaBoost VS duplex

1

2

3 4 5

6

7

8

9

10

RS0

0001

2

Typical field piping arrangement for the AquaBoost Variable Speed duplex pumpingpackage.1. 1/4 in. tap on the suction manifold for low-suction pressure switch2. Optional tank3. Discharge gauge4. Vibration eliminator5. Anchor the pipe securely if vibration eliminators are used.6. If a bypass line is installed, then this valve must be kept closed during normal operation. Do not install a

check valve.7. Suction gauge, recommended8. Controller: Aquavar CPC9. City supply10.To system

_ _ _ _ Dashed lines indicate field installation.

4 Installation


4.1.2 Wiring diagrams

AquaBoost VS – Aquavar CPC controls

208V-230V/3ɸ

HP

GR

OU

ND

WIR

E - C

VFD

/MO

TOR

WIR

E - J

VFD

/MO

TOR

CO

ND

UIT

VFD

FUSE

SFU

SEW

IRE

VFD

GN

D W

IRE

FPSI

MO

DEL

FRAM

EM

OD

ELP/

N1

1/2

14 A

WG

14 A

WG

1/2"

FG-C

PC20

071

1H

JS10

43-0

11-0

1014

AW

G14

AW

G2

FG-C

PC20

071

3FG

-CPC

2012

1H

JS15

43-0

11-0

155

12 A

WG

12 A

WG

FG-C

PC20

171

HJS

2543

-011

-025

12 A

WG

460V/3ɸ

HP

GR

OU

ND

WIR

E - C

VFD

/MO

TOR

WIR

E - J

VFD

/MO

TOR

CO

ND

UIT

VFD

FUSE

SFU

SEW

IRE

VFD

GN

D W

IRE

FPSI

MO

DEL

FRAM

EM

OD

ELP/

N1

1/2

14 A

WG

14 A

WG

1/2"

FG-C

PC40

041

1H

JS10

43-0

11-0

1014

AW

G14

AW

G2

FG-C

PC40

041

3FG

-CPC

4006

15

FG-C

PC40

081

HJS

1543

-011

-015

575V/3ɸ

HP

GR

OU

ND

WIR

EVF

D/M

OTO

RW

IRE

VFD

/MO

TOR

CO

ND

UIT

VFD

FUSE

SFU

SEW

IRE

VFD

GN

D W

IRE

FPSI

MO

DEL

FRAM

EM

OD

ELP/

N1

1/2

14 A

WG

14 A

WG

1/2"

FG-C

PC50

031

1H

JS10

43-0

11-0

1014

AW

G14

AW

G2

FG-C

PC50

031

3FG

-CPC

5004

15

FG-C

PC50

061

HJS

1543

-011

-015

380V/3ɸ

HP

GR

OU

ND

WIR

E - C

VFD

/MO

TOR

WIR

E - J

VFD

/MO

TOR

CO

ND

UIT

VFD

FUSE

SFU

SEW

IRE

VFD

GN

D W

IRE

FPSI

MO

DEL

FRAM

EM

OD

ELP/

N1

1/2

14 A

WG

14 A

WG

1/2"

FG-C

PC40

041

1H

JS10

43-0

11-0

1014

AW

G14

AW

G2

FG-C

PC40

061

3FG

-CPC

4008

1H

JS15

43-0

11-0

155

FG-C

PC40

121

STAT

ION

PO

WER

REQ

UIR

EMEN

TS (A

)

VOLT

AGE

HP

SIM

PLEX

DU

PLEX

SIM

PLEX

DIS

CO

NN

ECT

DU

PLEX

DIS

CO

NN

ECT

208V

-230

V1ɸ

/60H

z

1.5

11/1

030

A22

/20

30A

213

.2/1

226

.4/2

43

18.7

/17

37.4

/34

60A

530

.8/2

860

A61

.6/5

610

0A

208V

-230

V3ɸ

/60H

z

1.5

6.6/

6

30A

13.2

/12

30A

27.

5/6.

815

/13.

63

10.6

/9.6

21.2

/19.

25

16.7

/15.

233

.4/3

0.4

60A

380V

/3ɸ/

50H

z

1.5

3.3

30A

6.6

30A

24.

38.

63

6.1

12.2

59.

719

.4

460V

/3ɸ/

60H

z

1.5

3

30A

6

30A

23.

46.

83

4.8

9.6

57.

615

.2

575V

/3ɸ/

60H

z

1.5

2.4

30A

4.8

30A

22.

75.

43

3.9

7.8

56.

112

.2

BELD

EN87

70

TRAN

SDU

CER

(MO

UN

TED

ON

DIS

CH

ARG

EM

ANIF

OLD

)

DR

IVE

SUPP

LIED

WIT

H 0

-20m

ATR

AN

SDU

CER

DIG

ITAL

INPU

T 4,

PR

OG

RAM

MAB

LE. D

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LT =

SE

T PO

INT

SELE

CTI

ON

DIG

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PR

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RAM

MAB

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LT =

E-

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OU

TPU

T, C

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N. (

CO

NN

ECTE

D IN

TER

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LY T

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HAS

SIS

THR

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1M

Ω)

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OG

OU

TPU

T, P

RO

GR

AMM

ABLE

. DEF

AULT

= N

OT

USE

D. C

UR

REN

T0-

20m

A (L

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<500

Ω)

DIG

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N. T

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VATE

A D

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PUT,

TH

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MU

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V (O

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BY

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TPU

T, P

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. DEF

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= N

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D. C

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T0-

20m

A (L

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<500

Ω)

ANAL

OG

INPU

T C

HAN

NEL

2. R

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LUTI

ON

0.1

%, A

CC

UR

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± 1%

.

10V/

1mA

REF

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VOLT

AGE

OU

TPU

T FO

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TEN

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MET

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±2%

. (N

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T C

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. (C

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W. J

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T C

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1, 2

ND

TR

ANSD

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LT2=

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CY

REF

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CE.

REL

AY O

UTP

UT

1, P

RO

GR

AMM

ABLE

. DEF

AULT

= R

UN

POW

ER T

O D

RIV

EM

AXIM

UM

: 250

VAC

/ 30

VDC

, 2A

MIN

IMU

M:

500m

W (1

2V, 1

0mA)

REL

AY O

UTP

UT

3, P

RO

GR

AMM

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. DEF

AULT

= R

UN

POW

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RIV

EM

AXIM

UM

: 250

VAC

/ 30

VDC

, 2A

MIN

IMU

M:

500m

W (1

2V, 1

0mA)

REL

AY O

UTP

UT

2, P

RO

GR

AMM

ABLE

. DEF

AULT

= R

UN

POW

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O D

RIV

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AXIM

UM

: 250

VAC

/ 30

VDC

, 2A

MIN

IMU

M:

500m

W (1

2V, 1

0mA)

RELAY OUTPUTS

ON

J1:A

I1 O

N: 0

...20

mA

(Ri=

100K

Ω)

DIG

ITAL

INPU

T 6,

PR

OG

RAM

MAB

LE. D

EFAU

LT =

NO

T U

SED

DIG

ITAL

INPU

T 5,

PR

OG

RAM

MAB

LE. D

EFAU

LT =

HO

A (G

RO

UP

12)

DIG

ITAL

INPU

T 2,

PR

OG

RAM

MAB

LE. D

EFAU

LT =

LO

W W

ATER

DIG

ITAL

INPU

T 1,

PR

OG

RAM

MAB

LE. D

EFAU

LT =

R

UN

EN

AB

LE

ANAL

OG

INPU

T C

IRC

UIT

CO

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4 Installation


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4.2 ground (earth) connectionsWARNING:

Electrical shock hazard. Conduit grounds are not adequate. You must attach a separateground (earth) wire to the ground (earth) lug provided in the enclosure in order to avoidpotential safety hazards. Failure to follow these instructions can result in serious personalinjury, death, or property damage.

4 Installation


A grounding terminal is provided for a dedicated ground (earth) wire connection. Youmust follow all provisions of the National Electrical Code and local codes.

4.3 Pump package location guidelinesWARNING:

Assembled units and their components are heavy. Failure to properly lift and support thisequipment can result in serious physical injury and/or equipment damage. Lift equipmentonly at the specifically identified lifting points. Lifting devices such as eyebolts, slings, andspreaders must be rated, selected, and used for the entire load being lifted.

Guideline Explanation/comment

Make sure that the space around the pump package issufficient.

This facilitates ventilation, inspection, maintenance, andservice.

If you require lifting equipment such as a hoist or tackle,make sure that there is enough space above the pumppackage.

This makes it easier to properly use the lifting equipmentand safely remove and relocate the components to a safelocation.

Use traditional lifting equipment (safety belt, sling, orchain) to secure assembly. Corner holes in base havebeen provided for installation of an approved liftingeyebolt and nuts (not furnished with package).

Prevention against overturning the package

Protect the unit from weather and water damage due torain, flooding, and freezing temperatures.

This is applicable if nothing else is specified.

Do not install and operate the equipment in closedsystems unless the system is constructed with properly-sized safety and control devices.

Acceptable devices:• Pressure relief valves• Compression tanks• Pressure controls• Temperature controls• Flow controls

If the system does not include these devices, consult theengineer or architect in charge before you operate thepump.

Take into consideration the occurrence of abnormal noiseand vibration.

The best pump location for noise and vibrationabsorption is on a concrete floor with subsoil underneath.

4.4 Foundation requirementsRequirements

• The foundation must be able to absorb any type of vibration and form a permanent,rigid support for the unit.

• The foundation must weigh at least 2-1/2 times the weight of the pump unit.• Provide a flat, substantial concrete foundation in order to prevent strain and distortion

when you tighten the foundation bolts.• Sleeve-type and J-type foundation bolts are most commonly used. Both designs allow

movement for the final bolt adjustment.• Tie the concrete pad in with the finished floor.

4.5 Level the base on a concrete foundation1. Place the pump package on its concrete foundation.

2. Place 1.00 in./(25.40 mm) thick steel shims or wedges on both sides of each anchorbolt in order to support the pump package.

Make sure that you also place the shims or wedges midway between the bolts.

This also provides a means of leveling the base.

4 Installation


4.6 Connect the optional storage tank1. If the unit is a simplex configuration, then install the tank to the top connection of the

discharge cross as shown:

1

2

RS00

0021

1. Storage tank2. Discharge gauge

2. If the unit is a duplex configuration, then connect the tank to the discharge manifold asshown:

1

2

RS00

0022

1. Storage tank2. Discharge gauge

3. Precharge the tank according to the tank-specific IOM.

4.7 Connect the optional low-suction pressure switch1. If the unit is a simplex configuration, then install the low-suction pressure switch piped

to the 1/4 in. inlet tap on the check valve as shown:

4 Installation


1

RS00

0025

1. 1/4 in. inlet tap on check valve

2. If the unit is a duplex configuration, then install the low-suction pressure switch pipedto the 1/4 in. tap on the suction manifold as shown:

1

RS00

0026

1. 1/4 in. inlet tap on check valve

4.8 Piping checklistWARNING:

• The heating of water and other fluids causes volumetric expansion. The associatedforces can cause the failure of system components and the release of high-temperature fluids. In order to prevent this, install properly sized and locatedcompression tanks and pressure-relief valves. Failure to follow these instructions canresult in serious personal injury or death, or property damage.

• Avoid serious personal injury and property damage. Make sure that the flange boltsare adequately torqued.

NOTICE:

Never force piping to make a connection with a pump.

Check Explanation/comment Checked

Check that the suction and discharge pipes aresupported independently by use of pipe hangers nearthe pump station.

This eliminates pipe strain on the pump station.

Check that there is a strong, rigid support for thesuction and discharge lines.

As a rule, ordinary wire or band hangers are notadequate to maintain proper alignment.

Check that the suction or discharge lines are notforced into position.

Component failure will result if suction ordischarge lines are forced into position.

Check that fittings for absorbing expansion areinstalled in the system when considerabletemperature changes are expected.

This helps to avoid strain on the pump.

Check that eccentric reducers, if used, are installedwith the flat side on top.

This eliminates air pockets.

4 Installation


Check Explanation/comment Checked

Check that a three-valve bypass has been installedbetween the suction and discharge connections.

This is a recommended field option.

Check that the piping to which optional vibrationeliminators are connected is properly anchored to thefloor.

This is necessary for maximum effectiveness.

Fastening

WARNING:

• Only use fasteners of the proper size and material.• Replace all corroded fasteners.• Make sure that all fasteners are properly tightened and that there are no missing

fasteners.

4 Installation


5 Commissioning, Startup,Operation, and Shutdown5.1 Preparation for startup

DANGER:

Electrical hazard sufficient to kill. Always disconnect and lock out the power before youservice the unit.

WARNING:

• Failure to follow these precautions before you start the unit will lead to seriouspersonal injury and equipment failure.

• Always disconnect and lock out power to the driver before you perform any installationor maintenance tasks. Failure to disconnect and lock out driver power will result inserious physical injury.

• Operating the pump in reverse rotation can result in the contact of metal parts, heatgeneration, and breach of containment.

NOTICE:

• Verify the driver settings before you start any pump.

You must follow these precautions before you start the pump:

• Flush and clear the system thoroughly to remove dirt or debris in the pipe system inorder to prevent premature failure at initial startup.

• If temperatures of the pumped fluid will exceed 200°F (93°C), then warm up the pumpprior to operation. Circulate a small amount of fluid through the pump until the casingtemperature is within 100°F (38°C) of the fluid temperature.

At initial startup, do not adjust the variable-speed drivers or check for speed governor orover-speed trip settings while the variable-speed driver is coupled to the pump. If thesettings have not been verified, then uncouple the unit and refer to instructions suppliedby the driver manufacturer.

5.1.1 Final installation checks

Installation checklist

CAUTION:

Serious damage to the pump may result if it is started dry. Make sure that the pump iscompletely filled with liquid before it is started.

Check Checked

Check that the unit base is properly leveled and secured.

Check that all lubrication points are properly lubricated.

Check that the shut-off valves to the suction and discharge lines are open.

Check that the system is purged of debris and air. This includes the pumps and PRVs.

Check that the pump and motor shafts are properly aligned.

Check that the pump rotation is correct.

5 Commissioning, Startup, Operation, and Shutdown


Final piping checklist

Check Checked

Check that the bypass valve is closed, if used.

Check that the piping is properly supported. This prevents strain on the unit.

Electrical wiring and control checklist

WARNING:

• Electrical shock hazard. Conduit grounds are not adequate. You must attach aseparate ground (earth) wire to the ground (earth) lug provided in the enclosure inorder to avoid potential safety hazards. Failure to follow these instructions can result inserious personal injury, death, or property damage.

• Always disconnect and lock out power to the package and the driver before youperform any installation or maintenance tasks. Failure to disconnect and lock out driverpower will result in serious physical injury.

NOTICE:


Check Checked

Check that the feeder line voltage corresponds to the unit voltage. Check the unitnameplate or motor terminal connection.

Check that the feeder wires are correctly sized according to local and NEC codes.

5.1.2 Final adjustmentsMake the final adjustments on these adjustable devices in order to match the exact systemrequirements.

Low-suction pressure switch (optional)

WARNING:

Always disconnect and lock out power to the package and the driver before you performany installation or maintenance tasks. Failure to disconnect and lock out driver power willresult in serious physical injury.

The pressure switch is piped into the suction line. An adjusting dial is located inside of thecontrol. This adjustment controls the low-suction cutout. The differential pressure settingis fixed at 1.5 psi. Therefore cut-in pressure will be the switch setting plus 1.5 psi.

Although the scale is calibrated in psi, it may not correspond exactly to the actual suctiongauge indication. Therefore, for critical installations, the setting should be adjustedaccording to the gauge reading. The approximate settings should be set prior to placingthe unit in operation in order to suit the pressure conditions at the installation.

System pressure switches for constant speed units

WARNING:

Always disconnect and lock out power to the package and the driver before you performany installation or maintenance tasks. Failure to disconnect and lock out driver power willresult in serious physical injury.

The simplex unit has one switch and the duplex unit has two switches: one for each pump.Each switch is piped to the discharge piping.

Two adjusting screws are located on the top of the control. Facing the switch, the screwon the right-hand side sets the cutout pressure. Make this adjustment first.



The screw to the left and towards the front sets the cut-in point. Turn this screw until theproper cut-in pressure is obtained.

1 2

RS0

0003

2

1. The silver adjusting screw on the left front is for cut-in adjustment.2. The yellow adjusting screw on the right is for cutout adjustment.

Although the scales are calibrated in psi, they may not correspond exactly to the actualdischarge gauge indication. Therefore, for critical installations, adjust the settingsaccording to the gauge reading.

Aquastat

The aquastat for high temperature cutout is set at the factory for 100°F (38°C). Adjust thesetting if a different cutout temperature is desired. Do not set the switch above 225°F(107°C).

Optional tank

A variety of different tanks can be used with either the simplex or duplex units. Refer tothe specific IOM that was shipped with the tank for installation and operating instructions.

5.2 Pump package operation descriptionCAUTION:

A unit that shows symptoms of possible problems, such as overflow, noise, leaks,vibrations, or continual operation, must be corrected immediately.

5.2.1 Variable speed operation

Variable speed simplex – for capacities up to 110 gpm

The pressure transducer monitors the system pressure and sends a feedback signal to thecontroller. Depending upon the feedback, the controller then changes the speed of thepump.

Condition Description

The system pressure falls below the set point. The pump starts automatically and pump speedcontinues to ramp up until the system pressure satisfiesthe set point.

The system pressure rises above the set point. The pump automatically reduces speed until the systempressure reaches the set point, provided the minimumrun timer has expired.

Variable speed duplex – for capacities up to 220 gpm

The pressure transducer monitors the system pressure and sends feedback signal to thecontroller. Depending upon the feedback, the controller changes the speed of the pumpor stages/de-stages the other pump.




The system pressure falls below the set point. The pump starts automatically and pump speedcontinues to ramp up until the system pressure satisfiesthe set point.

The system pressure rises above the set point. The pump automatically reduces speed until the systempressure reaches the set point, provided the minimumrun timer has expired.

Low-suction pressure switch

Simplex and duplex units will run when there is demand unless the optional low-suctionpressure switch trips due to low city pressure.

The low-suction condition resets automatically when city pressure returns to anacceptable level.

Temperature relief valve

The variable-speed units have a temperature relief valve that senses water temperatureinside the pump.

The valve opens and closes depending on the water temperature. This modulating actionmaintains a relatively constant fluid temperature even as operating conditions vary.


The water temperature exceeds the valve openingtemperature, typically 120ºF (49°C).

The valve automatically opens to allow relatively coolersupply water to refill the pump as the hot water isdischarged to the drain or low pressure return.

The water temperature falls below the openingtemperature by 10º F (5.5°C).

The valve automatically closes in order to conserve waterand reduce waste.



6 Maintenance6.1 Precautions

DANGER:

Electrical hazard sufficient to kill. Always disconnect and lock out the power before youservice the unit.

WARNING:

• This manual clearly identifies accepted methods for disassembling units. Thesemethods must be adhered to. Trapped liquid can rapidly expand and result in a violentexplosion and injury. Never apply heat to impellers, propellers, or their retainingdevices to aid in their removal.

• Make sure that each pump and the package are isolated from the system and thatpressure is relieved before you disassemble the pump, remove plugs, open vent ordrain valves, or disconnect the package piping.

• Always disconnect and lock out power to the package and the driver before youperform any installation or maintenance tasks. Failure to disconnect and lock out driverpower will result in serious physical injury.

• Crush hazard. The unit and the components can be heavy. Use proper lifting methodsand wear steel-toed shoes at all times.

6.2 Monthly maintenanceMotor lubrication checks

• For grease-filled bearings, make sure that grease is not all over the inside of the motorand in the bottom of the motor. This could be a sign of overfilling. Refer to thelubrication instructions from the motor manufacturer.

Close-coupled pumps

• For a horizontal pump, verify that the mechanical seal is not leaking between the pumpand the motor.

Sound and visual checks of the whole station

• Listen for any odd sounds that rub or grind, electrical arcing, and check for anythingthat is binding or unusual. These conditions can indicate a serious problem.

Note that there is going to be some harmonic vibration with the pumps and motor.Listen for excessive vibration or noise as this requires immediate service. Do notoperate the pump if there is excessive vibration.

• Confirm that the building cooling and ventilation systems are operating and clear of allobstructions. The maximum operating range for equipment is 104°F (40°C).

• Verify that water, grease, oil, and hardware are not leaking or loose on the pumpstation.

Station skid

• Visually inspect for leaks in the station piping, valves, and other components.• Visually inspect the piping and skid for any stress cracks in the welds.• Visually inspect the station for loose or damaged paint or areas of rust.

6 Maintenance


7 Troubleshooting7.1 Pump station troubleshooting

DANGER:

• Personal injury hazard. Troubleshooting a live control panel exposes personnel tohazardous voltages. Electrical troubleshooting must be done by a qualified electrician.Failure to follow these instructions will result in serious personal injury, death, and/orproperty damage.

• Electrical hazard sufficient to kill. Always disconnect and lock out the power before youservice the unit.

WARNING:


Note that some troubleshooting procedures apply to only constant speed systems or onlyvariable speed systems.

7.1.1 The pump station does not power up

Cause Remedy

The site voltage does not match the pump stationvoltage.

Make sure that the site voltage matches the pump stationdesign voltage.

Line-to-line voltage is not balanced. Check incoming voltage and amperage. Line-to-linevoltage should be balanced. Line-to-ground voltageshould also be balanced.

The power fuses are blown or breakers are tripped. Check power fuses and breakers. Breakers are shipped inthe OFF position. Replace blown fuses.

The pump station is not properly grounded (earthed). Check that proper grounding (earthing) techniques havebeen used for the pump station.

There is a fault. Check for fault codes or fault lights on the PLC. Correctthe fault.

7.1.2 The station powers up, but the pumps do not run

Cause Remedy

Pumps are not enabled. Check the PLC to make sure that the pumps are enabled.Check for faults. Correct any faults.

The desired pressure is satisfied. Check to see if the desired pressure is satisfied. If theactual pressure is greater than the set point pressure,then the pumps are automatically stopped.

There is a fault. Check for fault codes or fault lights on the PLC. Correctthe fault.

The motor is tripped. Check for a tripped motor thermal protector. Allow motorto cool, and then reset the thermal protector.

The fuses are blown or breakers are tripped. Check circuit breaker and fuses.

Transducer isolation valves are closed. Make sure that the transducer isolation valves are in theopen position.

Automatic mode is faulty. Check to see if the pump can be run in Manual mode onthe PLC.

7 Troubleshooting


Cause Remedy

The impeller is bound. Check to see if you can turn the pump by hand. Check fora bound impeller.

A pressure transducer is faulty. Replace faulty pressure transducers.

Motor wiring is loose. Make sure that motor wiring is securely connected.

Motor windings have lost insulation strength. Test the motor leads with a megger in order to check themotor windings.

Variable speed drive is wired incorrectly. Check corresponding variable speed drive. Make suredrive is wired correctly.

Motor is defective. Repair or replace motor.

7.1.2.1 Troubleshoot the pump operation

If the pump still does not operate after you have checked initial causes, then use thisprocedure to further investigate and correct the problem.

1. Momentarily turn the HOA switch to the HAND position and then back to OFF. Doesthe starter pull in?

– If the starter does not pull in, then go to the next step.– If the starter does pull in, then go to the last step.

2. Turn the HOA switch to the HAND position. Check the voltage across the terminals forthe coil in the starter.

– If voltage is present and the starter is not pulled in, the coil is defective and must bereplaced.

– If no voltage is present, then go to the next step.

3. With the HOA still in the HAND position, check the voltage between the hot side of thestarter coil and the neutral (white) wire. 120 volts should be measured.

– If no voltage is measured, then check incoming power and fuses.– If voltage is measured, then go to the next step.

4. With the HOA still in the HAND position, check the voltage between the hot side of thecoil and the neutral (white) wire for overload block. 120 volts should be measured.

– If voltage is measured, then replace the GV2P block.– If no voltage is present, then contact your local Goulds Pumps representative to

service the control circuit.

5. With the starter pulled in, check the voltage at the bottom of the GV2P block. Thevoltage should be the same as the incoming power.

– If no voltage is present, then replace the starter.– If voltage is present, then contact an electrician to check the leads and motor.

For electrical troubleshooting of variable speed units, refer to the manuals of thecorresponding variable speed controllers.

7.1.3 The pumps run but do not build desired pressure

Cause Remedy

Pumps are running off their design curve. Check the application. Is the system running in an opendischarge condition (excessive flow rate)? For example, isthe system filling a large irrigation line for the first timeof the season?

Pumps are running at less than full speed. Check to see if the pumps are running at full speed. Ifthey are running less than full speed, they could beexperiencing electrical issues. Check the panel for powerstatus.

7 Troubleshooting


Cause Remedy

The inlet pressure does not match the projectspecifications.

Check to see if the inlet pressure matches the projectspecifications. Variations in inlet pressure can havedetrimental effects on performance.

A pipe is broken. Check for broken pipes.

The transducer isolation valves are closed. Check to be sure that the transducer isolation valves arein the open position.

The NPSH is insufficient. Check the NPSH. Are proper flooded conditions orpositive pressure being delivered to the pump station?Check for air in the supply lines. Check for properly filledsupply tanks (if applicable). Excessive suction lift orpiping losses will limit the life expectancy of the pumps.

The pump station has lost its prime. Check to be sure that the pump station has been primedproperly. Make sure that all pumps and components areproperly filled with water.

The pump rotation is incorrect. Check the pump rotation. Proper rotation is indicated onthe pump volute. (See the pump IOM.)

A suction or discharge valve is closed or clogged. Check the isolation valves and check valves. Are allsuction/discharge valves open? Could any valves beplugged? Could the pumps be plugged?

The motor is not operating at the rated RPM. Check the voltage and amperage. Check for possiblephase loss to the motor.

The impeller is worn or plugged. Take the pump to an authorized pump repair facility.

The pump bearings are worn. Take the pump to an authorized pump repair facility.

7.1.4 The pump station experiences excessive vibration

Cause Remedy

The motor, pump, or piping is loose. Make sure that all fasteners and components are properlytightened.

Pump station vibration dampers are missing orimproperly installed.

Check for properly installed pump station vibrationdampers.

Pumps are running off their design curve. Check the application. Is the system running in an opendischarge condition (excessive flow rate)? For example, isthe system filling a large irrigation line for the first timeof the season?

Air or gases are present in the pumped liquid. Check water supply lines and tanks. Check for air or gasesin liquid. Bleed the lines.

Discharge piping is plugged. Check discharge piping/valves. Could the piping beplugged? Could the pump be plugged? Are the isolationvalves open? Clear any clogs.

Supply piping has excessive suction/lift conditions orfriction loss.

Check for excessive suction/lift conditions or friction losson supply piping.

The impeller is bound or worn. Take the pump to an authorized pump repair facility.

Pumps and pipes are not properly aligned. Correct the alignment between pumps and pipes.

7.1.5 The pump station does not shut down and no water is used

Cause Remedy

The pump station is in Hand or Manual mode. Put the system in the AUTO position.

The system pressure is set beyond capability of thestation.

Check the system set pressure. Is this duty point beyondthe capability of the pump station?

The RTDs are incorrectly installed. Check to make sure that the RTDs are installed correctly.(CS only)

7 Troubleshooting


Cause Remedy

There are leaks or broken pipes. Check for broken pipes or leaks. Does the systempressure decrease if the pump station is turned off?

The diaphragm tank is faulty. Check for a properly installed diaphragm tank. Has thetank failed? Has the tank been charged to the properoperating pressure before installation? (~10 psi belowthe desired set point)

The pressure transducers are faulty. Check the pressure transducers. Does the actualmechanical gauge pressure match the pressure displayedon the VFDs and the PLC?

The VFDs are in Local mode. Put the VFDs in Remote mode.

A check valve is malfunctioning. Check for malfunctioning check valves. Does the systemhold pressure when the pump package is shut down?Replace faulty valves.

7.1.6 The pump station cycles or hunts erratically

Cause Remedy

The pumps are oversized for the current demand. Check the application. Possibly increase the size of thebladder tank for low demand situations.

The inlet pressure is fluctuating. —

There are leaks or broken pipes. Check for broken pipes or leaks. Does the systempressure decrease when the pump station is turned off?

The diaphragm tank is faulty. Check for a properly installed diaphragm tank. Has thetank failed? Has the tank been charged to the properoperating pressure before installation? (~10 psi belowthe desired set point)

The pressure transducers are faulty. Check the pressure transducers. Does the actualmechanical gauge pressure match the pressure displayedon the VFDs.

A check valve is malfunctioning. Check for malfunctioning check valves. Replace faultyvalves.

There is an error in the PLC programming. Check the customer programming on the PLC. Correctany errors.

7 Troubleshooting


8 Other Relevant Documentation orManuals8.1 Manuals for AquaBoost components

Further information pertaining to the installation, operation, and maintenance of yourAquaBoost Pumping System can be found in the IOMs provided for the associatedequipment:

Equipment Manual

Goulds Pumps Model NPE IM013

Aquavar CPC IM167

Aquaboost II 115AB2-2AB2 IM156

Tank Model-specific

8 Other Relevant Documentation or Manuals


9 Product warrantyCommercial warranty

Warranty. For goods sold to commercial buyers, Seller warrants the goods sold to Buyerhereunder (with the exception of membranes, seals, gaskets, elastomer materials,coatings and other "wear parts" or consumables all of which are not warranted except asotherwise provided in the quotation or sales form) will be (i) be built in accordance withthe specifications referred to in the quotation or sales form, if such specifications areexpressly made a part of this Agreement, and (ii) free from defects in material andworkmanship for a period of one (1) year from the date of installation or eighteen (18)months from the date of shipment (which date of shipment shall not be greater thanndythirty (30) days after receipt of notice that the goods are ready to ship), whichever shalloccur first, unless a longer period is specified in the product documentation (the“Warranty”).

Except as otherwise required by law, Seller shall, at its option and at no cost to Buyer,either repair or replace any product which fails to conform with the Warranty providedBuyer gives written notice to Seller of any defects in material or workmanship within ten(10) days of the date when any defects or non-conformance are first manifest. Undereither repair or replacement option, Seller shall not be obligated to remove or pay for theremoval of the defective product or install or pay for the installation of the replaced orrepaired product and Buyer shall be responsible for all other costs, including, but notlimited to, service costs, shipping fees and expenses. Seller shall have sole discretion as tothe method or means of repair or replacement. Buyer’s failure to comply with Seller’srepair or replacement directions shall terminate Seller’s obligations under this Warrantyand render the Warranty void. Any parts repaired or replaced under the Warranty arewarranted only for the balance of the warranty period on the parts that were repaired orreplaced. Seller shall have no warranty obligations to Buyer with respect to any product orparts of a product that have been: (a) repaired by third parties other than Seller or withoutSeller’s written approval; (b) subject to misuse, misapplication, neglect, alteration,accident, or physical damage; (c) used in a manner contrary to Seller’s instructions forinstallation, operation and maintenance; (d) damaged from ordinary wear and tear,corrosion, or chemical attack; (e) damaged due to abnormal conditions, vibration, failureto properly prime, or operation without flow; (f) damaged due to a defective powersupply or improper electrical protection; or (g) damaged resulting from the use ofaccessory equipment not sold or approved by Seller. In any case of products notmanufactured by Seller, there is no warranty from Seller; however, Seller will extend toBuyer any warranty received from Seller’s supplier of such products.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY AND ALL OTHEREXPRESS OR IMPLIED WARRANTIES, GUARANTEES, CONDITIONS OR TERMS OFWHATEVER NATURE RELATING TO THE GOODS PROVIDED HEREUNDER, INCLUDINGWITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY ANDFITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXPRESSLY DISCLAIMEDAND EXCLUDED. EXCEPT AS OTHERWISE REQUIRED BY LAW, BUYER’S EXCLUSIVEREMEDY AND SELLER’S AGGREGATE LIABILITY FOR BREACH OF ANY OF THEFOREGOING WARRANTIES ARE LIMITED TO REPAIRING OR REPLACING THE PRODUCTAND SHALL IN ALL CASES BE LIMITED TO THE AMOUNT PAID BY THE BUYER FOR THEDEFECTIVE PRODUCT. IN NO EVENT SHALL SELLER BE LIABLE FOR ANY OTHER FORMOF DAMAGES, WHETHER DIRECT, INDIRECT, LIQUIDATED, INCIDENTAL,CONSEQUENTIAL, PUNITIVE, EXEMPLARY OR SPECIAL DAMAGES, INCLUDING BUTNOT LIMITED TO LOSS OF PROFIT, LOSS OF ANTICIPATED SAVINGS OR REVENUE,LOSS OF INCOME, LOSS OF BUSINESS, LOSS OF PRODUCTION, LOSS OFOPPORTUNITY OR LOSS OF REPUTATION.

9 Product warranty


Limited consumer warranty

Warranty. For goods sold for personal, family or household purposes, Seller warrants thegoods purchased hereunder (with the exception of membranes, seals, gaskets, elastomermaterials, coatings and other "wear parts" or consumables all of which are not warrantedexcept as otherwise provided in the quotation or sales form) will be free from defects inmaterial and workmanship for a period of one (1) year from the date of installation oreighteen (18) months from the product date code, whichever shall occur first, unless alonger period is provided by law or is specified in the product documentation (the“Warranty”).

Except as otherwise required by law, Seller shall, at its option and at no cost to Buyer,either repair or replace any product which fails to conform with the Warranty providedBuyer gives written notice to Seller of any defects in material or workmanship within ten(10) days of the date when any defects or non-conformance are first manifest. Undereither repair or replacement option, Seller shall not be obligated to remove or pay for theremoval of the defective product or install or pay for the installation of the replaced orrepaired product and Buyer shall be responsible for all other costs, including, but notlimited to, service costs, shipping fees and expenses. Seller shall have sole discretion as tothe method or means of repair or replacement. Buyer’s failure to comply with Seller’srepair or replacement directions shall terminate Seller’s obligations under this Warrantyand render this Warranty void. Any parts repaired or replaced under the Warranty arewarranted only for the balance of the warranty period on the parts that were repaired orreplaced. The Warranty is conditioned on Buyer giving written notice to Seller of anydefects in material or workmanship of warranted goods within ten (10) days of the datewhen any defects are first manifest.

Seller shall have no warranty obligations to Buyer with respect to any product or parts of aproduct that have been: (a) repaired by third parties other than Seller or without Seller’swritten approval; (b) subject to misuse, misapplication, neglect, alteration, accident, orphysical damage; (c) used in a manner contrary to Seller’s instructions for installation,operation and maintenance; (d) damaged from ordinary wear and tear, corrosion, orchemical attack; (e) damaged due to abnormal conditions, vibration, failure to properlyprime, or operation without flow; (f) damaged due to a defective power supply orimproper electrical protection; or (g) damaged resulting from the use of accessoryequipment not sold or approved by Seller. In any case of products not manufactured bySeller, there is no warranty from Seller; however, Seller will extend to Buyer any warrantyreceived from Seller’s supplier of such products.

THE FOREGOING WARRANTY IS PROVIDED IN PLACE OF ALL OTHER EXPRESSWARRANTIES. ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THEIMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULARPURPOSE, ARE LIMITED TO ONE (1) YEAR FROM THE DATE OF INSTALLATION OREIGHTEEN (18) MONTHS FROM THE PRODUCT DATE CODE , WHICHEVER SHALLOCCUR FIRST. EXCEPT AS OTHERWISE REQUIRED BY LAW, BUYER’S EXCLUSIVEREMEDY AND SELLER’S AGGREGATE LIABILITY FOR BREACH OF ANY OF THEFOREGOING WARRANTIES ARE LIMITED TO REPAIRING OR REPLACING THE PRODUCTAND SHALL IN ALL CASES BE LIMITED TO THE AMOUNT PAID BY THE BUYER FOR THEDEFECTIVE PRODUCT. IN NO EVENT SHALL SELLER BE LIABLE FOR ANY OTHER FORMOF DAMAGES, WHETHER DIRECT, INDIRECT, LIQUIDATED, INCIDENTAL,CONSEQUENTIAL, PUNITIVE, EXEMPLARY OR SPECIAL DAMAGES, INCLUDING BUTNOT LIMITED TO LOSS OF PROFIT, LOSS OF ANTICIPATED SAVINGS OR REVENUE,LOSS OF INCOME, LOSS OF BUSINESS, LOSS OF PRODUCTION, LOSS OFOPPORTUNITY OR LOSS OF REPUTATION.

Some states do not allow limitations on how long an implied warranty lasts, so the abovelimitation may not apply to you. Some states do not allow the exclusion or limitation ofincidental or consequential damages, so the above exclusions may not apply to you. Thiswarranty gives you specific legal rights, and you may also have other rights which mayvary from state to state.

9 Product warranty


To make a warranty claim, check first with the dealer from whom you purchased theproduct or visit www.xyleminc.com for the name and location of the nearest dealerproviding warranty service.

9 Product warranty


Xylem |’zīləm|

1) The tissue in plants that brings water upward from the roots;2) a leading global water technology company.

We’re a global team unified in a common purpose: creating advancedtechnology solutions to the world’s water challenges. Developing newtechnologies that will improve the way water is used, conserved, and re-used inthe future is central to our work. Our products and services move, treat, analyze,monitor and return water to the environment, in public utility, industrial,residential and commercial building services settings. Xylem also provides aleading portfolio of smart metering, network technologies and advancedanalytics solutions for water, electric and gas utilities. In more than 150 countries,we have strong, long-standing relationships with customers who know us for ourpowerful combination of leading product brands and applications expertise witha strong focus on developing comprehensive, sustainable solutions.

For more information on how Xylem can help you, go to www.xylem.com

Xylem Inc.2881 East Bayard Street Ext., Suite ASeneca Falls, NY 13148Tel: (844) XYL-PUMP [844-995-8767]Fax: (888) 322-5877www.xylem.com/goulds

Visit our Web site for the latest version of this documentand more information

The original instruction is in English. All non-Englishinstructions are translations of the original instruction.

© 2019 Xylem Inc

Goulds is a registered trademark of Goulds Pumps, Inc.and is used under license.

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http://www.xylem.com

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