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Panasonic's Low Carbon Technology and Products March 2015 Environment & Quality Public Affairs Office Environment and Quality Center, Panasonic Corporation

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  • Panasonic's Low CarbonTechnology and Products

    March 2015Environment & Quality Public Affairs Office

    Environment and Quality Center, Panasonic Corporation

  • 1

    [Net sales]7.7 trillion yen

    Americas15%

    Foundation 1918

    Sales Operating

    profit Number of

    employees

    7.7365 trillion yen305.1 billion yen

    Approx. 266,000

    (End of March 2014)

    Japan50%

    Our founder Konosuke Matsushita set up our company with his wife and her brother.

    Two-way socket (1920)

    Overview of the Panasonic Group

    Europe10%

    Asia12%

    China13%

  • ○The Mission of a corporation isto contribute to the prosperity of society

    ○Existing harmoniously with communities and the environment

    Corporate Social Responsibility

    * Excerpts from the book by Konosuke Matsushita:‘What is Corporate Social Responsibility?’ (1974)

    ○A company is a Public Entityof society

    Management Philosophy

  • Appliances(24%)

    Devices(18%)

    Housing(18%)

    Business Fields

    B2B communications

    (24%)Automotive

    (16%)

    Expand B2B businesses and reduce the proportion of B2C businesses to 24%.

    Navigation

    TVs

  • The Future Panasonic

  • 1.Energy saving products

    2.Smart city and Smart house

    3.Eco Solutions

    4.Smart Street Light

    5.Factory Energy Management

  • Energy saving productsEnergy saving products11

  • Power consumption and electricity bills are both about 1/8

    LED bulbs “EVERLEDS”

    TOKYO SKYTREE55 mm

    105 mm

    Saves energySaves costs

    Compact

    Long life

    Lights instantly

    Comes in two colors

    Incandescent bulb: 54WLED bulb: 6.9W

    Incandescent bulb: 1,000 hoursLED bulb: 40,000 hours

    [Warm lamp color] [Daylight color]

    Instantly lights up completely after switched on(Florescent bulbs take a few minutes to light up completely)

    40 times longer

    About the same size as incandescent bulbs

    Features of LED and user’s benefit

  • © Panasonic Corporation

    Outline of Panasonic Lighting Business

    HOME

    SHOP

    FACILITY

    OUTDOOR

    Desk lampStand

    High-bay light Exit light

    Down light Spot lightUV down Mall light Security light

    Base lightingCeiling light

    Garden lightFlood light

    LampsLightingDevices LuminairesLighting

    Management System

    9

    In-direct

    Pendant light

    Outline of Panasonic Lighting Business

  • © Panasonic Corporation

    10

    Feu12.5 Feu9.5

    290lx 420lx

    Lighting assessment

    Control of spectrum

    Design of space

    Beautiful looking color

    Mesopic vision

    Light transmissionHigh efficiency circuit

    ‘Feu’Index ofspacebrightness

    MiniaturizationHeat dissipation design technology

    Quality ofLight

    Reliability

    LED Technology

    Creating quality of light and space value by its hardware design technology X lighting soft technology which have been cultivated many years.

    Our strengths in the LED lighting business

  • PANASONIC ECO SOLUTIONS MALAYSIA (PESMY)

    Solar cell of photovoltaic module HIT™ is original hetero-junction solarcell which is composed of monocrystallineand amorphous silicon.

    This state of the art technology accomplished the industry leading levelperformance of power generation

    Panasonic’s solar rooftop installed and mounted on top of a parking lot.

    Panasonic’s plant located in Kulim Hi Tech Park

    Photovoltaic Solar Products System

  • For offices/homes (UPS)- Responds to increasing measures againstpower failures and energy saving

    - Responds to demands for long-term backup

    Expand to homes, PV/power conditioners,UPS manufacturers

    Panasonic’s strengths (High capacity, high reliability, and control technology)

    For data centers- Responds to needs for decentralization of

    initial investment Expand to server manufacturers

    For base stations- Emerging countries with frequent power failures- Urban areas that need to save space

    Expand to carriers and base stationmanufacturers

    Lithium-ion energy storage

    moduleControl box

    Lithium-ion energy storage

    module

    Lithium-ion energy storage module

    Power source for base station

    Lithium-ion batteries: Saves spaceLithium-ion energy

    storage module

    Wireless base station

    Control box

    Decentralized power source backup

    Container data center(Lithium-ion batteries)

    Reduces maintenance costs, saves space

    Smaller size/decentralization, cuts air conditioning costs

    Measures against power failures and energy saving in accordance with electricity situations in that region

    [Europe]Rise in electricity

    bills due to decrease in natural energy

    tariff

    [North America]Frequent power failures

    due to out-of-date power equipment and

    natural disasters

    [Emerging countries]Frequent power failures

    due to increase in power consumption

    [Japan]Increase in concerns about power failures

    due to frequent natural disasters

    System body

    Lithium-ion Power Storage System

  • (*Measured with Panasonic products according to the Energy Saving Act as well as various guidelines and standards)

    TV

    Refrigerator

    AC

    Cut by about 64%('05 '12)

    Washing machineDryer

    331 kWh/year

    120 kWh/year

    670 kWh/year

    200 kWh/year

    1,705 kWh/year

    1,214 kWh/year

    4,000 Wh/load

    670 Wh/load

    Improved energy-saving performances through technological innovation

    High-luminous efficiency panel

    Highly efficient vacuum insulation Inverter control

    Highly efficient compressor

    Heat pump technology

    Cut by about 70%('05 '11)

    Cut by about 29%('00 '11)

    Cut by about 83%('04 '11)

    AC

    Washing machine/Dryer

    Evolution of Energy-saving Performances in Home Appliances

  • NA-VX7100L/R

    Detects the load and level of dirtiness, and also saves electricity

    (*Comparison of operation when ECONAVI is ON/OFF)

    Power consumption: Max. -10%*Water consumption: Max. -7%

    Laundry load sensor

    Dirt stain sensor

    Sweat stain sensor

    Dryness sensor

    [ECONAVI example] Washer/dryer

  • Walk-in display cases

    10HP CO2 freezer

    Open display cases

    Display freezer case

    Dessert case

    2HP CO2 freezer

    Master controller

    Internet

    Remote monitoring

    Shift towards utilization of natural refrigerants (refrigerants with little environmental impact) in order to prevent global warming by HFC refrigerants

    Concept1. Replace all refrigerating/freezing equipment in the store

    with CO2 refrigerants2. Achieve energy-saving that outweighs HFC freezing

    systems

    Non-fron Freezing System using CO2 Refrigerant

  • Solutions for Next-generation StoresRecommend new convenience store concepts by offering

    added value related to the "environmental, information and health care fields" based on collaboration with Lawson.

    Lawson "store in front of Panasonic Corporation"

    Open: February 2014 Energy creation

    Energy storage

    Energy saving

    Energy saving

    Relaxation roomExpansion to information communications and services (including links to smartphones)

    CO2 refrigerant showcasesLithium-ion storage batteries

    (4.65 kWh x 2)

    LED base lightsHIT solar panels on the roof (22 kw)

    Environment

    HealthICT

    Environment

    Environment

    Environment

  • Smart city and Smart houseSmart city and Smart house22

  • 18Overview of the Fujisawa Smart Town

    Location 6-4-1 Tsujido Motomachi, Fujisawa City, Kanagawa Prefecture

    Area Approx. 19 ha

    Land use Houses (approx. 1,000) and commercial and public facilitiesPlanned population Approx. 3,000

    Schedule Town opening: Spring of 2014, Town completion: 2018Total project expenses Approx. 60 billion yen

    Fujisawa SST Square (to be opened in the autumn of 2014)

    The town covers about 19 hectores, measuring roughly four Tokyo Domes.* Image of completed town

  • 19

    Concept based on 3 layers

    FSST Concept Planning8 Elements of Concept

    Focus on Lifestyle, provide ECO & Smart Lifestyle

    Incorporate unique local characteristics and culture

    Good Landscape and focus on Security and Safety

    Smart Living

    Smart Environment Design

    Smart Infrastructure

    Sustainable “ECO&Smart Life Style” with Nature

    Township Concept・Achievement

    Environment Contribution Environment Contribution Safety and SecuritySafety and SecurityEnergy SavingEnergy Saving

    7070 %%reducedreducedCOCO 22CO 2 3030 %%以上以上RegeneratedEnergy UsageRegeneratedEnergy Usage 33 daysdaysSelf-sustainSelf-sustainWater Usage 3030 %%reducedreduced(1990年比)(1990年比) (2006年一般普及設備比較)(2006年一般普及設備比較)

    Model of FUJISAWA Sustainable City

  • Township Concept

    Fundamental ConceptSUSTAINABLEReducing the impact towards the environment, PanaHome to provide beautiful landscapes infused with nature, and to maintain high asset value in a long term basis

    SMARTIncorporating devices with advanced IT technologies, with features of automation, control & energy consumption monitoring,for an economical and eco lifestyle Master Planning Town Planning

    Smart HouseEnergy Control

    +

  • Family-Oriented and Environmental Friendly,with Healthy, Comfort and Lifestyle Enhancement

    ContributeEnvironment

    ・Panasonic Eco Equipments, Contributing towards the Environment via CO2 Reduction

    ImproveAsset Value

    ComfortableLife Style

    ・Elegance・Family Health・Family Security

    ・High Insulation・Long Life Structure・Long LifePlanned Design

    HEAT INSULATIONReduce energy

    Consumption by usingHeat-Insulated Walls

    SWIFT CONSTRUCTIONPrefabricated materials and

    Structure providing consistentQuality and Reducing

    Construction Time

    VENTILATION SYSTEM

    Air Purifying System to Provide Clean Indoor Air for

    24x7, 365 days a year

    ◆ Point 1

    EFFECTIVE WATERPROOFING

    Japanese Waterproofing methods& well planned M&E toPrevent Water Leakages

    ◆Point 2 ◆Point 3 ◆Point 4Differentiation

    Differentiation of Township

  • Appropriate waterproofing to minimize the risk of water leakage.

    PanaHome Ventilation system w/ Special Filter, to filter out dust & air-pollutant, to provide fresh air 24-7.

    Panasonic Interior package for client’s choice.

    1. Green Living

    3. High Quality

    4. Interior Package (Optional)

    2. Clean Living

    Insulation to the ceiling to reduce heat transmission and energy consumption.

    Pre-fabricated Pre-cast Concrete

    W-PC Method

    Concept of W-PC Method

  • 【Simulation based on 30mins after switching on the Air Cond, prior to bedtime.】

    No Insulation With Insulation

    Body-felt Temperature

    31℃ 28℃DIFFICULT TO SLEEP COMFORTABLE

    Heat Insulation TechnologyPanaHome to improve the efficiency of Air Conditioning, while keeping the internal temperature at a comfortable level

  • RH

    Living Room

    BedRoom

    ChildRoom

    Utility

    Fan

    Outside Air

    BathRoom Filter

    Ventilation SystemHigh Efficient Filter filters the air from outdoor before channeling into every room. The increased air pressure internally prevents influx of polluted outdoor air.

    New Fillter

    After 6 month usage

    【Efficiency of filter】※Test conducted in show-house

  • Importance of Air Quality for human being

    Panasonic contributes to IAQ

    Food1.3kg

    Water1.2L

    Air18kg / person・day

    (a sphere 3 meters in diameter)*1

    Temperature (heat)Humidity (moisture)

    DustCOCO2

    FormaldehydeBacteriaPollen

    TicksAllergens

    Sick Building Syndrome

    Allergies

    Infectious diseases

    Air is the substance that human takes most into the bodyAir is the substance that human takes most into the body

    Air contains factors that affect human health

    *2

    *3

    Ref *1 The Institute of Public Health, Japan*2 Ministry of the environment, Japan*3 Ministry of Agriculture, Forestry and Fisheries, Japan

  • Panasonic’s basic idea on IAQ

    Air pollutants

    Moisture

    Cold air

    Pollen

    Yellow sand

    Insect

    Dirt

    Intake(Purification)

    Exhaust(Purification)

    Circulation(Purification)

    Get rid of harmful substances

    Clean up & remove harmful indoor substances

    Suppress bacteria & odors +Healthy & comfortable air circulation

    With IAQ for the entire house, we offer a healthy & comfortable living space yet still energy-conservingWith IAQ for the entire house, we offer a healthy & comfortable living space yet still energy-conserving

    Hot air

    Dust

    Nitrogen oxides

    CO

    CO2

    Odor

    VirusTemperature difference

    Circulation(Purification)

    Exhaust(Purification)

    Intake(Purification)

    Mold

    Panasonic IAQ concept

    Dust

    Air purifier(Filter pollen, PM2.5)

    Air-e(Remove odor) Pipe fan with filter

    (Filter PM2.5)

    Heat exchanger device with filter

    (Filter PM2.5)

  • Eco SolutionsEco Solutions33

  • Eco Solutions Overall picture

    Linking energy saving / creating / storing products to realize an eco solutions business both environmentally-oriented and contributing to society

    Energy creation

    Energy storage

    Energy saving

    Solar power generation system

    Small lifestyle innovation containers

    Green concentrator

    Green power systems

    Lithium-ion storage battery systems

    (15 kWh)

    Lithium-ion storage battery systems(1.6/3.215 kWh)

    Energy creation

    Energy storage

    High-performance ordinary chargers

    Eco visualization system

  • Annual estimated power generated

    Solar power generation system

    HIT solar cells boasting the world's highest level conversion efficiency

    Energy creation

    Conversion efficiency comparison

    • Low generation losses due to hybrid design, provides electricity even in poor light

    • Excellent heat-retaining properties for high output even in summer hot temperatures

    • World's highest level conversion efficiency allows installation in small spaces

    • Limiting load on buildings

    Advantages of adoptionCalculating annual reduction effect (for a solar power system with a capacity of 10 kW)Location: Kanagawa Prefecture Maximum official output: 210W / number of modules: 48

    Crystalline 14.5%

    HIT 19.7%

    Crystalline 12.7%

    HIT 17.0%

    Cell conversion efficiency

    Module conversion efficiency

    Electricity costs saved Conversion to oil

    Lowering carbon dioxide

    10,949 kWhConverting the power output to electricity costs makes it

    equivalent to approx.

    JPY116,877

    Approx. 2,485 LEquivalent to 138 18ℓ cans of

    kerosene

    12 200ℓ oil drums

    Approx. 3443kg-CO2Same effect as planting 9

    camphor trees

    Eco Solutions

  • System power generation

    Connecting devices

    Electricity supply

    Storage battery unit

    Energy storage system

    System power generation

    Connecting devices

    Electricity supply

    Storage battery unit

    Energy storage system

    Charging

    Energy storage

    Secure operation constantly maintaining a certain level of battery capacity in case of blackouts

    Single phase 100 V / single phase - triple phase 200 multi output able to be used with a variety of electrical equipment

    Highly efficient direct charging from solar cellConstant power supply even during blackouts

    Controlling feed system integrated power volume even at peak times with timer controls

    For blackoutsCannot predict sudden blackouts. Secure form of emergency power

    01

    Using accumulated electricity during emergencies / blackouts for a stable power supply

    02

    03

    04

    Solar power generation system

    Lithium-ion storage battery systems

    Lithium-ion storage battery systems

    During blackouts During normal times

    Eco Solutions

  • Downstream

    Midstream

    Upstream

    Information monitoring

    Information utilization during a natural disaster

    Server systems

    Concentrator

    Concentrator

    Concentrator

    Concentrator

    Communications unit

    Communications unit

    Communications unit

    Communications unit

    Incorporates solar power generation and storage batteries as a solution for rapid information collection and communication

    Communications infrastructure systemsGreen concentrator

    Green concentrator

    Solar power

    Multi access controller

    Storage batteries

    920 MB ultra compact

    WiFi

    Operational terminals

    Smartphone

    Coastal monitoring systems

    Tsunami monitoring combining monitoring cameras and tide level / wave height meter

    Coastal monitoring systems

    Fine-level monitoring of rivers from upstream to downstream as a torrential rain countermeasure

    Energy storage

    Energy creation

    5 G link

    Camera video Wave height data

    City Offices Streaming video feed

    Collecting / relaying video

    monitoring data

    Monitoring cameras

    Abnormal water level monitoring

    Sea

    5 GHz link

    Eco Solutions

  • Allows for independent power source disaster prevention / infrastructure sites, easy setup of offices in areas without electricity

    Adoption image

    Small lifestyle innovation containers

    The cameras and wireless network can be used without electricity supply

    Can also be used as refrigerator or reservoir pump during disasters

    Energystorage

    Energy creation

    Solar

    Accumulated capacitance

    (8.6 kWh)

    Control device interior

    Can be used as refrigerator

    Can be used as reservoir pump

    Eco Solutions

  • Main characteristics

    Energy savingEco visualization system

    Electricity peak controls, energy-saving controls and visualization information transmission to realize reduced electricity

    Adoption image

    Securing support with remote monitoring of the equipment introduced

    Meeting emergency demand with electricity tightening

    Realizing electricity peak control Supporting energy saving by visualization

    Using signage systems to raise awareness for energy saving!

    Energy-saving controls Demand monitoring Visualization measuring

    DLLKinkei (Demand Monitor)

    Visualization server

    DLL

    Power level monitor

    Solar power panel monitoring cameras

    Solar power

    Eco Solutions

  • Shopping centers Utilization points Attracting EV users

    Energy savingOrdinary charger for EV

    EV ordinary charging service for own company / for customers

    Enables solutions using communication functions / authentication functions to collect user fees, etc.

    Conserver design allowing simultaneous multi-vehicle chargingElectric bicycles / imported vehicles

    Color LCD touchscreenEasy operation

    Selectable communications methodsLAN or 3G

    Multiple authentication methods

    Apartment complexes Utilization pointsManaging the charge utilization state Reduce costs with LAN

    Can charge two EV at once

    Eco Solutions

  • Smart Street LightSmart Street Light44

  • Smart City ConceptWiFi Service (Public Area) Energy management

    Accident, Congestion,

    Smart Meter and BEMS

    Road management

    Town management (Cloud)

    Internet, LINE, SNS, ・・・・

    Screw loose・Wire come down・Depression・・・

    Asset management (Road・Bridge)

    Smart Meter and HEMS

    Energy management

    Town Security (CCTV)

    Environment and Disaster Prevention

    Weather, Rainfall, Water Level

  • Solar Panel

    Multi Access Concentrator

    Li-ion Battery

    Security Camera

    Sensors

    LED Light

    Security

    Energy Saving

    Communication

    Sensors

    5Ghz link

    Wifi

    920Mhz

    3G/4G

    WirelessMulti Access Concentrator

    Power Line SOS Button

    ● Flood sensor (Installed in the city)

    ● Water flow / Water level sensor (Installed along the river / coast )

    ● illegal parking sensor(Installed in a no parking area)

    ● Congestion detection sensor(Installed in a congestion-prone areas, etc.)

    ● illegal Drive sensor(Installed in accident-prone areas)

    ● Structure anomaly detection sensor(Installation bridge, overpass, etc.)

    - Security Camera System- Human Monitoring/

    Analytics - SOS Button

    - Digital Signage

    - LED Light- Solar Panel- Li-ion battery- Smart Meter

    Signage

    B/B Smart Street Light Concept - by Function -

    Smart Meter

    Digital Signage

  • Urban AreaSuburb Area

    - LED Light - Security Camera- Smart Meter- Multi Wireless Concentrator- Sensors

    Power Line network

    - Human Monitoring/ Analytics - Digital Signage- SOS Button

    - Solar Panel- Li-ion battery- SOS Button

    - Solar Panel- Li-ion battery- Water Height/

    Wave Monitoring

    - Solar Panel- Li-ion battery- Multi Wireless

    concentrator

    Non ElectricPower Area

    B/BSmartStreetLightConcept- byArea&Scene-

    Water Front

    Cloud Platform

  • Panasonic HD-PLC Technology

    HD-PLC “inside” JJ300.21 StandardSmallest core

    Super low power ConsumptionFor Home appliances built-in

    HD-PLC “complete” IEEE 1901 StandardStandard core, High speed,

    Low power ConsumptionFor Audio-Visual, PC, NW-Camera

    HD-PLC IP License deployment is based on IEEE 1901 standardIP core license version HD-PLC 3 Complete HD-PLC 3 inside

    Data Maximum Speed (PHY) 240 Mbps 100 MbpsError Correction Reed-Solomon (RS-CC), LDPC RS-CC

    Chip size by comparison 1 0.3 or less, very small

    LSI Cost (Baseband + AFE) TBD Low Super Low

    CPU core ARM9 / Cortex M3 Not necessary

    SD Memory SDRAM :Max 32MByte Not necessary

    Power consumption 1.6 W Very Low

    Typical Applications TV, PC, Router, NW-Camera Home appliances, Industrial equipments

  • Factory Energy ManagementFactory Energy Management55

  • Information on production

    Physical information

    on processes

    Information on energy

    consumption

    A B

    C

    2) Using the basic unit management method, eliminate unnecessary items in the production system[CO2 ITAKONA method]

    A, B

    1)Visualization of energy[SE-Navi]

    Stop, fix, suspend, lower, pick up, do not miss, change

    Data to be used: A, (B) 4月 6 月 9 月 11 月 1月 3月

    Product quantity

    Basic unit

    Temperature

    Conventional process

    Time

    Shorter LT

    Lower temperature

    New process

    How to Implement Energy-saving at Factories

    3) Eliminate unnecessary items in motor/production equipment control

    [SE-Link control]A, B, C

    4) Newly establish efficient production conditions

    [Process innovation]A, B, C + Process Verification

    エネルギー消費

    徹底省エネ

    時間

    エネルギー消費

    徹底省エネ

    時間

    Energy consum

    ption

    Time

    Exhaustive energy saving

  • 0.95

    0.130.24

    0.02 0.06 0.06 0.050.16

    0.02 0.040

    0.2

    0.4

    0.6

    0.8

    1新

    エネ

    /未利

    用エ

    ネル

    2コ

    ジェ

    ネ/蓄

    3高

    効率

    機器

    導入

    4管

    理強

    5生

    産プ

    ロセ

    ス改

    6制

    御方

    法の

    改善

    7廃

    熱利

    8損

    失防

    9燃

    料転

    10

    .そ

    の他

    Investment necessary to reduce C

    O2

    (million yen/t)

    New

    energy / U

    nused energy

    Cogeneration /H

    eat storage

    Installation of highly-efficient equipm

    ent

    Strengthened

    managem

    ent

    Improvem

    ent in production process

    Improvem

    ent in control m

    ethod

    Use of w

    aste heat

    Prevention of loss

    Fuel conversion

    Other

    Energy-saving at factories is highly efficient when driven by production engineering from the viewpoint of improved production equipment/processes

    Relationship between measures for energy-saving and investment

    Small-investment Measures for Energy-saving

    1

  • Aim of the Save Energy Link (SE-Link) To achieve further energy conservation by optimizing the operation of driving

    equipment (e.g. air conditioners, factory air compressors, air supply and exhaust) as well as operating conditions to match the operation statuses of production equipment in factories

    Driving equipment

    Compressor

    Boiler

    Pump

    Air conditioner- Clean air- Dry air

    Drying furnace

    Combustion furnace

    Mounter

    Molding machine

    Production equipment

    Set optimal operating conditions

    for driving equipment based on the statuses of

    production equipment

    Operation status/conditions

    , process conditions

    (e.g. furnace temperature)

    Optimal operating conditions

    SE-Linksystem

    Calculate the optimal driving conditions that match the

    operating statuses of production equipment

    beforehand

    Simulation

    Provide information

  • Concept of Fixed Energy Reduction

    稼動

    時間

    非稼動

    エネルギー消費

    ・空調・コンプレッサ・炉(排気)

    稼動

    時間

    非稼動

    エネルギー消費

    ・空調・コンプレッサ・炉(排気) エ

    ネルギー消費

    徹底省エネ

    時間

    エネルギー消費

    徹底省エネ

    時間

    原動稼動抑制

    Controls the operation of the motor when the production equipment is in low operation (or not operating)

    Conventional system(Operation of the motor was constant)

    Fixed energy

    生産数量

    エネルギー消費

    Proportional energy

    生産数量

    エネルギー消費

    Fixed energy

    Proportional energy

    44

    Energy consumption

    Time

    Motor operation control

    Energy consumption

    Time

    In operation

    Not in operation

    - AC- Compressor- Furnace (exhaust)

    Energy consumption

    Energy consum

    ption

    Production quantity

    Time

    Production quantity

    Motor control through SE-Link

  • Saves energy through optimal operation of the dehumidifier

    SE-Link

    SE-Link Case : Energy-saving control in dehumidifiers

    Regularoperation

    [Dew point]

    Energy-saving operation

    Too muchSetting point

    Constant

    2) Simulator projects optimal amount of dehumidification

    In generalExcess dehumidification

    when few peopleOptimization

    3) Controls dehumidifier

    1) Sensor detects the number of people

    [Operation of dehumidifier]

  • The Examples of CO2 Reduction for Factories

    No. ProposalCO2 Reduction

    (Ton/year)

    The amount of Effect

    (×103RMB/year)

    1 The Improvement of Air Leakage 109.8 112.0

    2The Change of Cooling system for soldering(Direct Air cool→Air conditioning units)

    42.1 42.9

    3 The Change of Power for Screwdriver from Pressured Air to Electric 54.7 55.7

    4The change of transportation system for the components of Pressing Machine(The Reduction of Air Consumption)

    0.6 0.6

    5 Lighting Devices 10.4 10.6

    6 The Weight Saving of conveyor hanger 7.8 7.9

    7 Reference Materials:The Motorization of Molding Machines - -

    8 The Attachment of insulation Jackets to Hopper Dryer 10.3 10.5

    9 The Stop of Exhaust Fan on Non-working Time 5.3 5.4

    10 The Reuse of Heat on Painting Process - -

    11 The Improvement of Heat Control Valve for Pre-treatment Process 5.2 13.2

    12 The Heat Exchanger Factory/The Stop of Exhaust Fan for Near-infrared Radiation Dryer 45.3 46.3

    13 The Reinforcement of Insulation for Painting Pre-treatment Process 5.4 5.5

    14 The Batch Processing of the Grinder 21.2 21.6

    15 The Review of Usage on Air Compressor 65 74

    16 The introduction of High Efficiency Air Compressor 208 236

    Total 591 310

  • Example1:The Improvement of Air Leakage

    The Measurement of Pressure-rising Time(t1) and Pressure-dropping time(t2) on the interval of production

    The Leakage Rate:L(%)={t1/(t1+t2)}×100By calculation the air leakage volume from above expression on target Air compressor and examination of the leakage place, we repaired leakage place then we could decrease the leakage amount by half.

    The Reduction of Electric amount; ▲148×103kWh/yearThe Reduction of CO2; ▲110ton-CO2 /yearThe Reduction amount; ▲112×103RMB/year

    【The Examination on volume of Air Leakage】

    The Pressure Characteristic of Compressed Air

    Time(min.)

    【The Examination and repair on place of Air Leakage】

  • Example 2: Introduction of High Efficiency CompressorThe Mean Efficiency of Present -type

    Air Compressor 9.1m3/kWh

    As the Target Electric amount is 1,625×103kWh/year, the annual reduction Electric amount is expressed by the below expression

    1,625×(1-9.1/11)=281(×103kWh)The Reduction amount;▲208ton-CO2/yearThe Reduction amount;▲236 ×103RMB/year

    The Mean Efficiency of Efficient Turbo-type Air Compressor

    11m3/kWh

  • Energy ConservationSupport Service Business by Panasonic

    Energy conservation diagnosis

    Phase 1

    SE-Navi(Visualization technology)

    Phase 2

    Solution development

    Phase 3Save Energy Link

    Phase 4

    Proposes improvements

    for energy conservation

    Visualizes energy

    Supports activities for

    energy saving

    Energy conservatio

    n for the entire

    factory

    Proposes energy

    conservation solutions

    Install energy-saving

    equipment

    Construction for energy-saving

    measures

    Optimal energyconservation design

    Change hardware

    Energy conservation control

  • 50

    Line/Equipment Entire factory Factory group Co-existence with the community Global development

    Ideal Energy-saving Factory

    Energy management- SE-Navi (Visualization, Energy saving

    navigation- SE-Link (Energy-saving operation control)- Total amount management, demand

    control

    エネルギー消費

    徹底省エネ

    時間

    SE-Link

    Time

    Energ

    y consu

    mption

    High-efficiency equipment

    Use of natural energy

    Smart gridHard system

    Cool Factory

    Waste air/exhaust from cooling tower(Unused energy)

    - High-efficiency heat pump

    - High-efficiency pump- Turbo freezer

    Wind power generation using waste air/exhaust

    Intelligent air conditioningOn-demand, comfort-conscious, uses vaporization heat

    Temperature estimation and airflow control through simulation

    Use of rain waterCirculation of wastewater

    Planting greenery on the rooftop

    - Energy storage system- In-factory system

    linkage- Linkage between

    regions

    - Solar power generation

    - Use of solar heat(to heat water, AC)

    - U-Vacua (vacuum insulation)-surfaced walls

    - Heat reflecting glass

    - Green curtain

    - Natural lighting

    - Water retention panelUse of evaporation heat