partner conference 2018 - w5.siemens.com · sirius act with profinet ... 3su1401-1mc 0-1ca1 • for...
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siemens.com/softstarter3RW5Unrestricted © Siemens AG 2017
SIRIUS 3RW5 Soft StartersAs versatile as your application
Unrestricted © Siemens AG 201801.03.2018Page 3 Wim Janssens / RC-BE DF CP
SIRIUS 3RW5 Soft StartersAs versatile as your application
3RW553RW52
Unrestricted © Siemens AG 201801.03.2018Page 4 Wim Janssens / RC-BE DF CP
SIRIUS 3RW Soft StartersPortfolio at a glance
Functionality
3RW30
3RW40 3RW40
S00-S3
S0-S3 S6-S12
3RW52 (√3)
3RW55 (√3)3RW44
Power [kW] at 400 V0 5,5 120015 551,5 315 710250 560
2-phase controlled
High performance
General performance
Basic performance
3-phase controlled
Size 1 Size 2/3 Size 4
Unrestricted © Siemens AG 201801.03.2018Page 5 Wim Janssens / RC-BE DF CP
The SIRIUS 3RW5 Soft Starters sets new standards inDigitalization in the Motor Starters market
TIA Integration• Communication
PROFINET, PROFIBUS, ...• Simple and efficient Engineering
+
Application specificfunctions• Auto parameterization• Preventive Maintenance
+Efficiently Combined• Tested combinations
(SIRIUS Modular System)• Certificates for worldwide use
+
Digitalization• Condition Monitoring• SIMATIC Energy Suite• Digital Twin
(Efficient Engineering)• Simulation Tool
+Full Portfolio• From 5.5 kW up to 1200 kW• 3 product lines: Basic, General
and High Performance
+availableHMI 2018
Unrestricted © Siemens AG 201801.03.2018Page 6 Wim Janssens / RC-BE DF CP
SIRIUS 3RW Soft Starters matches the versatility of your individualchallenges in fixed speed applications
Pumping Ventilating Compressing Conveying Processing
• Water & waste watersewage
• Cooling pump
• Hydraulic press
• Air conditioning
• Cooling Compressor
• Tunnel ventilation
• Air compressor
• Cooling compressor
• Compressor in biogasplant
• Conveyor belt in cementfactory
• Conveyor belt in quarry
• Reamer in biogas plant
• Stone crusher in quarry
• Agitator in chocloatefactory
• Centrifuge in card boardrecycling plant
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SIRIUS 3RW30/40 Soft StartersBasic performance
Top highlights Feature / Function Benefit
Voltage ramp and current limitationfunction τ Protection of electric and mechanic
Hybrid-technology (integratedbypass contactor) τ
Less heat dissipation andtemperature rise in the controlcabinet, energy saving
Parameter assignment by only twoparameters τ Fast and easy commisioning
Compact design τ Space and cost saving
Tested load feeder combinationspossible with components from theSIRIUS modular system
τEasy selection and design ofelectric components for motorcontrol
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SIRIUS 3RW52 Soft StartersGeneral performance
Top highlights Feature / Function Benefit
Hybrid technology and 3-phasemotor control τ
Minimal heat dissipation andsymmetric/optimal motor control
TIA-Integration – communicationmodule, operator panel optional τ
Efficient engineering and highestflexibility in many automation fields
Soft Torque τReduced mechanical stress andoptimal pump stopping
Parameterization via rotaryknobs/potentiometers τ Fast and easy commissioning
Wide range control and mainvoltage τ
Less variants, high availability inweak power grids
Unrestricted © Siemens AG 201801.03.2018Page 9 Wim Janssens / RC-BE DF CP
SIRIUS 3RW55 Soft StartersHigh performance
Top highlights Feature / Function Benefit
Autoparameterization τEasy and adaptive commissioningeven in changing load profiles
Hybrid technology and 3-phasemotor control τ
Minimal heat dissipation andsymmetric/optimal motor control
TIA-Integration – communicationmodule, operator panel optional τ
Efficient engineering and highestflexibility in many automation fields
Operator panel with coloreddisplay, local ethernet, micro-SD τ
High flexibility in user-interface andintuitive menu structure
Pump stopping and Soft Torque τReduced mechanical stress andoptimal pump stopping
Unrestricted © Siemens AG 201801.03.2018Page 10 Wim Janssens / RC-BE DF CP
SIRIUS 3RW55 Soft StartersAutoparameterization
The cluelesscommissioningengineer
Use-Cases
Changing load
A
B
What needsto be done?
Autoparameterization in 3RW55
Set rated motor current IeSet points:
• ramp-up time + current limitation• ramp-up time
Autoparameterization: Soft and smooth motor start guaranteed –perfect for constant and slightly changing load characteristics
How does itwork?
Ramp-up time as control value
Continuous optimization of parameters with everysingle start (initially with default-parameter set)
What needsto be kept inmind?
Underdimensioning (Soft Starter and/or motor)and/or too high switching frequency causestripping of motor overload or device self proteciton
Previously: Commissioningdifficult and time consuming
Unrestricted © Siemens AG 201801.03.2018Page 11 Wim Janssens / RC-BE DF CP
SIRIUS 3RW59 Accessories
Com
mun
icat
ion
HM
I
PROFINET-Std, EtherNet/IP,Modbus-TCP PROFIBUS Modbus-RTU
HMI High-Feature HMI Standard
52 55
PROFINET-HF(switched Ethernet)
52 55
52 55
52 55
52 55
52 55
Unrestricted © Siemens AG 201801.03.2018Page 12 Wim Janssens / RC-BE DF CP
Product data overview
3RW44 3RW52 3RW55Rated current 29-1280 A 11-570 A 11-570 A
Main voltage200-480 V400-600 V400-690 V
200-480 V200-600 V
200-480 V200-690 V
Bypass system Integrated (hybrid-technology)
Number of controlled phases 3
Connection type Standard, Inside Delta
Control voltage 115 V AC230 V AC
24 V AC/DC110 - 250 V AC
Electronic motor overload protection CLASS 5, 10, 15, 20, 30 CLASS 10A, 10E, 20E CLASS 5, 10, 15, 20, 30
Thermal motor overload protection PTC, Klixon, Thermoclick PTC Typ A, Thermoclick (optional) PTC Typ A, Thermoclick
Analog Output --- 0-10 V, 4-20 mA (optional) 0-10 V, 4-20 mA
Protocol PB, PN-HF PN-Std, PB, MB-TCP, PN-HF, ETH-IP, MB-RTU
Communication optional
Operator panel/displayHMI Standard- and High-Feature-HMI High-Feature-HMI
optional for cabinet door detachable/optional for cabinet doorPCB coating all PCBs
Unrestricted © Siemens AG 201801.03.2018Page 13 Wim Janssens / RC-BE DF CP
SIRIUS 3RW Soft Starters
3RW52
Depth< 200 mm
Size 1Size 2/3Size 4
Size 1
3RW55
Size 4 Size 2/3
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SIRIUS ACT – Performance in Action!
Extremely rugged +
Modern design +
Flexible communication +
Easy to use +
Unrestricted © Siemens AG 201801.03.2018Page 17 Wim Janssens / RC-BE DF CP
SIRIUS ACT PROFINETFlexibility in all applications
1. PLC2. Failsafe Interface
Module3. Terminal Module
1. PLC2. Interface Module3. Terminal Module
System data
• Maximum expansion: 1 interface module + 20 terminal modules• Cable length between modules: 1 meter• Total cable length (IM – TM): 10 meters• Power supply: 24 V DC
Unrestricted © Siemens AG 201801.03.2018Page 18 Wim Janssens / RC-BE DF CP
SIRIUS ACT PROFINETFlexibility in all applications
SIRIUS ACT PROFINET• All devices that are not safety-related can be integrated easily with the
interface module (IM).
SIRIUS ACT PROFINET/PROFIsafe
• If there is a safety-related SIRIUS ACT device (e.g. EMERGENCY STOPup to SIL 3) in the application, it can be integrated easily via the fail-safeinterface module (IM F).
• If safety-related, then connection to IM F.
SIRIUS ACT PROFINET combined with standard cabling
• A combination of terminal modules with standard modules is alsopossible.
• The standard contact modules must be snapped on first, always three ofthem; then the terminal modules.
SIRIUS ACT application WITH safety
SIRIUS ACT standard contact modules + communication application
SIRIUS ACT application WITHOUT safety
1. PLC2. Interface Module3. Terminal Module
1. PLC2. Failsafe Interface
Module3. Terminal Module
Unrestricted © Siemens AG 201801.03.2018Page 19 Wim Janssens / RC-BE DF CP
SIRIUS ACTis part of integrated safety technology
Detecting
Evaluating
Reacting
Integrated safety technology
F IMAS-Interface
Fail-safe controllerDistributed I/Owith F modules
PROFINET/PROFIsafe
SIRIUS ACT PROFINETSIRIUS ACT AS-i
AS-Interface
SIRIUS contactorsSIRIUS motor starters
Features τ Customer benefits
• SIRIUS ACT can be integratedeasily and quickly into the safetytechnology of an automationprocess viaPROFINET/PROFIsafe.
• SIRIUS ACT enclosures anddevices can be integrated easilyand quickly into the safetytechnology of an automationprocess via ASIsafe.
• SIRIUS ACT is also integrated inthe Safety Evaluation Tool. Link:www.siemens.com/safety-evaluation-tool
• Reduces components and wiring
• Extended diagnostic capabilities
• Integrated in the TIA Portal
• Quick creation of reports anddetermination of the safetyintegrity level (SIL/PL) achievedvia Safety Evaluation Tool
Unrestricted © Siemens AG 201801.03.2018Page 20 Wim Janssens / RC-BE DF CP
SIRIUS ACT PROFINETJust a few components for a complex panel
Interface module FailsafeIM F
Interface moduleIM
Terminal module TM(command module)
Terminal module TM(command and LED module)
Terminal module TM(LED module)
• PROFINET/ PROFIsafe• 4 DI (digital inputs)• 1 DQ (digital output)• 1 AI (analog input)• 24 V power supply
Spring-type connection:3SU1400-1LL10-3BA1
Screw terminals:3SU1400-1LL10-1BA1
• PROFINET• 24 V power supply
Spring-type connection:3SU1400-1LK10-3AA1
Screw terminals:3SU1400-1LK10-1AA1
• Max. 2 mechanical signalsfor mounting on all non-illuminated SIRIUS ACTdevices
• Non-illuminated pushbuttons, selectors
MLFB:3SU1400-1MA10-1BA1
• For mounting on allilluminated SIRIUS ACTdevices, max. 2 mechanicalsignals
• Colors: red, green, yellow,white, amber, blue
MLFB:3SU1401-1MC 0-1CA1
• For mounting on all SIRIUSACT indicator lights
• Colors: red, green, yellow,white, amber, blue
MLFB:3SU1401-1ME 0-1DA1
234560
234560
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SIRIUS ACT PROFINETAccessories facilitate handling
Memory module LEDs that can be integrated Cables
Enables fast device replacement withoutengineering tools and product-specific engineeringknow-howOptional for IM; always available for IM F.
MLFB:3RK3-9310-AA00
Enhanced flexibility thanks to fast LED replacementon the interface module.
MLFB:3SU1401-3BA 0-5AA0
7-wire ribbon cableGrid: 1.27 mmCross section: 0.081 mm² (per stranded wire)
Cable 5 m3SU1900-0KQ80-0AA0
Cable 10 m3SU1900-0KP80-0AA0
234560
Unrestricted © Siemens AG 201801.03.2018Page 23 Wim Janssens / RC-BE DF CP
SIRIUS ACT PROFINETThe clever way to connect
SIRIUS ACT with PROFINETAdded value through reduced wiring
Controller
Engineering
PROFINET
Ethernet
Operator control & monitoring
SIRIUS ACT PROFINET• Significantly reduced wiring
• Easy connection to HMI viaPROFINET
• Quick and easy installation
• Reduces fault probability
Yesterday Today
Panel HMI + SIRIUS ACT
Standard
Panel HMI + SIRIUS ACT
Unrestricted © Siemens AG 201801.03.2018Page 24 Wim Janssens / RC-BE DF CP
SIRIUS ACT – PROFINETFast and safe through PROFIsafe
SIRIUS ACT PROFINETAdded value integrated safety technology
Controller
Engineering
PROFINET / PROFIsafe
Ethernet
Operator control & monitoring
• EMERGENCY STOP does not needto be wired separately
• Safety and standard technologythrough one cable
• Reduced wiring
Panel HMI + SIRIUS ACT
SIRIUS ACT interface module
Panel HMI + SIRIUS ACT
SIRIUS ACT failsafe interface module
PROFINET
Unrestricted © Siemens AG 201801.03.2018Page 25 Wim Janssens / RC-BE DF CP
SIRIUS ACT PROFINETCreate a digital twin
Engineering
SIRIUS ACT PROFINET
HMI - Touchscreen
PROFINET
Ethernet Controller Structure of SIRIUS ACTApplication in the TIA Portal
Hardware structure of theSIRIUS ACT application
Hardware configuration Features τ Customer benefits
• SIRIUS ACT PN integrated intothe TIA Portal
• Visual representation in the TIAPortal for better matching withhardware structure
• Simple and fast hardwareconfiguration thanks to visualrepresentatives
• No addressing of individualmodules, physical addressingaccording to sequence
• Standardized data management
• Time saving thanks to intuitivehardware configuration
Unrestricted © Siemens AG 201801.03.2018Page 27 Wim Janssens / RC-BE DF CP
Hardware diagnostics Features τ Customer benefits
• LED test: all LEDs light up for 2sec. when the supply voltage isapplied
• Diagnostics via status LEDs
• Function tests can be performedwithout controller
• Fast fault detection on the device
• Function test possible withoutcontroller and without controllerknow-how
• System configuration possiblewithout subject-specific know-how
SIRIUS ACT PROFINETDiagnostics options without controller
No fault
Device defective!
Wiring error
SIRIUS ACT device has been operated
With or withoutcontroller
How are faults found?
Unrestricted © Siemens AG 201801.03.2018Page 28 Wim Janssens / RC-BE DF CP
SIRIUS ACT PROFINETDevice replacement without software and without stopping thesystem
Device replacement
How can modules be replaced inthe field?
Features τ Customer benefits
• Remove EEPROM
• All data is stored on theEEPROM
• Insert EEPROM in a new device
• Devices can be replaced bypersons who have no specialknowledge
• Rapid device replacement
• No/brief system downtime
EEPROM
Old interface module New interface module
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SIRIUS ACT PROFINETA versatile system
Universal system for allSIRIUS ACT devices
+Integrated safetytechnology
+
Reduced wiring +
High flexibility based onadditional interfaces(DI, DQ, AI)
+Quick and easyinstallation
+
Integration into the TIAPortal
+
Unrestricted © Siemens AG 201801.03.2018Page 30 Wim Janssens / RC-BE DF CP
Wim JanssensSales SpecialistRC-BE DF CP / SIRIUS Soft Starter 3RW
Guido Gezellestraat 1231654 Beersel
Mobile: +32 499 69 35 61
E-mail: [email protected]
Thank you for your attention
Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features whichmay not always specifically reflect those described, or which may undergo modification in the course of further development of the products. Therequested performance features are binding only when they are expressly agreed upon in the concluded contract.
All product designations, product names, etc. may contain trademarks or other rights of Siemens AG, its affiliated companies or third parties.Their unauthorized use may infringe the rights of the respective owner.
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