partner for automation battery manufacturing - festo usa · pdf fileterminal for integrated...
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Partner for automation Battery manufacturing
Regardless of which of the various production processes you focus on, you’ll undoubtedly come across Festo. In the form of intelligent solutions that offer far more than just components and sub-systems: by means of precisely
targeted support and services which, for example, lastingly increase the productivity and availability of your systems. This process know-how makes us your ideal partner. Judge for yourself.
Provided consistently: comprehensive supportThe service and support philosophy of Festo is based on a continuous analysis of the value creation chain for different types of customers. Festo has built on this to develop a sophisticated portfolio that supports you along your entire value added chain.
Engineering• Consulting• Design tools• Electronic catalogue
Procurement/logistics• Festo online shop• 24-hour delivery
service• Logistics optimisation
service• PrePack
Installation and commis-sioning• Ready-to-install
solutions• Commissioning of axis
systems• Compressed air
consumption analysis
Operation• Energy saving service• Modular service
contracts• Compressed air quality
analysis• Spare parts catalogue• Repair service
Your objective: cost-effective implementation of ultramodern production systems Our solution: efficient and reliable automated solutions with electric and pneumatic equipment
Your partner for safetyMachines have to be designed in a way that protects people, animals, property and the environment from harm. The objective is to prevent physical damage of any type. Using safety-relevant pneumatic and electric components from Festo provides you with the security of implementing safety measures in compliance with the EC Machinery Directive.
Efficient from the very beginning: sizing softwarePotential energy savings can be exploited and oversizing can be avoided during the system design phase: our software tools for electric and pneumatic drive systems can accelerate your return on investment. At the same time, components and drive systems are ideally matched to your application.
Know what’s going to happen in advance: condition monitoringEver increasing cost pressure demands shorter cycle times and greater system availability – with optimised energy efficiency. System monitoring and preventive maintenance offer the means for dealing with these challenges – even from great distances. You’ll find the solutions at Festo.
Save energy!Optimise your energy consumption and determine potential compressed air savings for your system with Energy Saving Services from Festo. You can reduce your costs by up to 60% in this way – even after commissioning.
Dry room? Copper-free? No problem!Festo offers modified products for especially sensitive production areas such as cleanrooms and dry rooms. As well as for production which has to be free of certain materials such as copper, or where sta-tic discharging needs to be avoided. What are your conditions of use? We would be happy to assist you with any necessary clarifica-tion and work out a solution together with you.
Coating the electrodesAfter the coating compound has been mixed, the electrode is coated. The compound it then dried and reduced by means of several rollers, until the required thickness is obtained.
Manufacturing the electrode Mixing Coating Drying KaladernCalendering
Festo solutions
Proportional media valve VZQAFree fl owing media – negligible fl ow resistance, no blockages. Always in good shape, even with highly abrasives or viscous media. Faster, easier replacement of the sealing cartridge in no time fl at without any special tools.
3-way ball valve VZBAFor trouble-free control of aggressive media or gases. With T-hole for mixing several essences, with L-hole for switching two media circuits with a single ball valve. Reduced costs because only one ball valve is required with the L-hole instead of two.
Solenoid valves VZWXA single family with various strengths: the directly actuated VZWD is perfect for high-pressure and dosing applications, and the force pilot operated VZWF works without differential pressure – even in closed media circuits. The servo controlled VZWP regulates high pressures up to 40 bar with large nominal diameters – thanks to the use of a sealing piston instead of a diaphragm as is the case with the VZWM range, which can be used with pressures of up to 10 bar.
Angle seat valve VZXFHighly robust and sturdy. For gaseous media with viscosities of up to 600 mm²/s or liquid media in open and closed circuits. Extremely heat-resistant, stainless steel design, NC function for reliable closing in the event of pressure drop.
Production of cathodes and anodesFirst of all, the anode and cathode coils are cut. The coils are then stacked in a magazine or on a conveyor belt. The cathodes’ contact pins are then welded into place and the cathodes are fi nally packaged in foil.
Festo solutions
Valve terminal MPA-LPure modularity! MPA-L is easy to expand in single steps to up to 32 valve positions - perfect for special machine building. And it can be conveniently connected to the fi eldbus node CTEU or to the CPX terminal for integrated automation. Also included is the option to mix 3 valve sizes.
Valve terminal VTUGOutstanding value for the money. For multi-pin plug, or with unbelievably simple and cost-effective connection to all common fi eldbuses including Profi bus, DeviceNet, ASi, EtherCAT, CC-Link plus and IO-Link via fi eldbus node CTEU. Ideal for the control cabinet and with an unrivalled number of valve positions, namely 24.
Rotary indexing table DHTGHigh load bearing capacity, precise and economical! Can be set to anticlockwise, clockwise or reciprocating motion, fl exible operation or other indexing can be selected subsequently. Very quick to install thanks to non-rotating opening for cables and tubing.
Pneumatic mini slide DGSL8 sizes, stroke lengths up to 200 mm, 3 different end stops, highly precise, high load bearing capacity, easy to install: the best technical and most economical solution for any application.
Manufacturing the cell Slitting Separating Stacking Welding PackagingCalendering
Charging and testingThe SEI layer (solid electrolyte interphase) is formed when the battery cell is charged for the fi rst time. The gas pocket inside the cell is then fi lled. The pocket is pierced and aspirated in order to degas it. The gas cell is subsequently resealed under vacuum and the gas bubble is isolated. Folding the edges of the pouch is the fi nal work step in this process. This technology ensures optimised power density for the battery – along with maximised leak-proofi ng. Finally, the battery’s performance characteristics are tested, for example capacitance, internal resistance and self-discharging.
Festo solutions
Electric toothed belt axis with roller bearing guide ELGA-TB-RFZero guide backlash: even at high speeds of up to 10 metres per second and considerable torque loads, the ELGA-TB-RF doesn’t deviate from its specifi ed travel path. A cover band protects the guide and the toothed belt included in the robust roller bearing guide. Especially at high speeds: the driving component for external guides.
Intelligent compact vision system SBOCEasy fault localisation thanks to reliable analysis and diagnosis of individual or periodic, high-speed motion sequences. Easy to handle with optimum adjustment and monitoring.
Servo motor EMMS-ASA single servomotor for two controller types. As a permanently energised, brushless servomotor with eight torque ranges, this motor is designed for dynamic positioning tasks. Optional multi-turn shaft encoder, motor housing and power/encoder terminal with IP65 protection, motor shaft bearing with IP54 protection (optionally IP64) and straight-toothed planetary gearing with IP54 protection.
Motor controller CMMP/SCMMP: The CMMP-AS range of servomotor controllers provides a highly functional solution for dynamic movements. It’s ideally suited for the electronic control of cam discs.
Packaging Formation Formation Degasing Folding Aging Inspection
Preassembly and quality inspectionAfter the cells have been precisely inserted into the bottom of the module, the quality of the welding joint is checked: a voltage test indicates whether or not full functionality is ensured. The cables are then fused to the PCB and the sensors. A further voltage test indicates whether or not this work step has been properly executed.
Festo solutions
Electric linear axis EGCDynamic and fast with improved rigidity – as toothed belt or spindle drive. Maximum rigidity and load capacity thanks to large profi les with an optimised cross section.
Electric slide EGSLMaximum performance with compact installation space. Its good precision, high load carrying capacity and dynamic response with strokes of up to 300 mm make positioning extremely economical. Above all ideal in vertical applications.
Air bearing ATBTThe air bearing functions in a contactless fashion by means of an air cushion, but nevertheless consumes very little compressed air. Uniform air fl ow ensures maximum precision and allows for short cycle times. The air bearing ATBT has an overall space-saving design and its length can be matched to customer-specifi c requirements.
Service units – MS seriesThe holistic concept for application-specifi c solutions for your compressed air preparation requirements. Freely combinable function modules, size mixing, fl ow sensors, electric pressure regulator and integrated pressure sensors!
Battery module assembly PreassemblyInspection Quality check
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VelocityMode Position
Fieldbus-Communication
Position set Parameter channelDirect position
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Automotive Industry and Automotive Suppliers
Biotechnology/Pharmaceutical Flatpanel/Solar Small Parts Assembly and Electronics Food and Beverage Water/Wastewater
Industry-specific solutions
www.festo.com
Front Unit
Sensors
Compressed air supply/ accessories
Application-optimised solutions
Pneumatic Servo-pneumatic Electric
Intelligent automation solutions using electrics and pneumatics
Management level
Actuation
Drives
Field level
Control
Controllers
OperationVisualisation
Diagnostics
Control level
Fiel
dbus
CPX web Monitor
Management system
EPCO
Cylinder
ESBF
CMMO-ST
Integrated controller CDPX
Modular controller CECX
3rd side PLC (ABB, Allen-Bradley,Rockwell, Siemens etc.)
FHPPFesto Handling andPositioning Profile
CODESYSprovided by Festo
FST 4Festo Software Tool
EtherNet(PROFINETEtherNet/IPEtherCAT TCP)
Fieldbus(PROFIBUS,INTERBUS,DeviceNet,CANopen,CC-Link)
CPX web Monitor Front End Displays Diagnosis and pre-processing
On-site diagnostics
Position Distance Pressure Flow rate
Flow rate
FCTFesto Configuration Tool
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ColourObject sensing
Regulators ValvesFilters DryersLubricators
PrePack Product developmentProduct modifications Assemblies Mounting Plate Control cabinetsIntegration solution
Signal converters
Electrical installation concepts• Central• Decentralised• On-site• Hybrid
Installation systemCPI
Stand-alone units On-site
Valves Decentralised valve terminals
On-site valve terminals
Proportional valveMPYE
End position controller SPC11
Positioncontroller CPX-CMAX
End position controllerCPX-CMPX
Proportional valve VPWP
Linear drives with inte-grated diplacement encoder
DNCI/DDPC DSMI-B
DGCI/DDLI
Swivel modules with integrateddisplacement encoder
Pick and Place Linear gantry T-Gantry EXCT H-Gantry EXCH Tripod EXPTThree-dimensional gantry
PositioningDrivesSizing and calculation software for electric drives
SFC-LACI
Servo motorMTR-DCI
EGC-HD-TB/BS
EGSL
DGEA
EGC-TB/BS
DNCE-BS/LSELGA-TB-G/RF
Cantilever axes
Slides
Linear motor axes
ELGL-LAS
Stepper motorsEMMS-ST
Servo motorsEMMS-AS
ELGRDGE
ELGGDGE-ZR-RF
Gantry axes
DMES
EGSK/EGSPDNCE-LAS
DFME-LAS
ADNE-LAS
Standard cylinders Round cylinders
Sensor interfaceCASM
Compact/short-stroke cylinders
Grippers
Electric parallel grippers
Parallelgrippers
Three pointgrippers
Sealedgrippers
Angle andradial grippers
Swivel/gripperunits
Adaptivegripper
Bellowgrippers
Micro grippers
Vacuum
Vacuumgrippers
Vacuumgenerators
Swivel modules
electric pneumatic
Image processing
Type, position, rotational position sensing;quality inspection;diagnostics and commissioning
Compressed air preparation Connection technology, pneumatic Electric
Sensors Integrated sensors
Pressure amplifier Plastic tubing Fittings Couplings Connecting Cables Plug connectors
Customer-specific products and services
Handling systems
Handling modules
Economical
I/O modules
Compact
Sturdy
(Differential) pressure
Axis interface CPX-CMXX
Integrated controllerCPX-CEC
Robotic controller CMXR
Compact controllerCECC
Servo motor controllerCMMP-AS CMMD-AS
Stepper motor controllersCMMS-ST
Motor controllerCMFL
SLTE with DC motor
SFC-DC CMMS-ASCPX-CMIX
CRDSNU
DFM
Guided cylinder
DGC-HD
DSNUADN
ADVC
Rodless drives
DGC
Mini slides
DGSL
DGSC
DSBC
DSBF
DSBG
Poster_edrives_en_135324_V15.qxp 19.03.2013 14:00 Uhr Seite 1Everything from a single source – at a glance