parts manual - cascorp.com · parts manual c for technical assistance call: ... 3 5 4 1 6 7 8 1 2 3...

Model

Catalog Number

PartsManual

c

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234 ORWrite: Cascade Corporation, P.O. Box 20187, Portland, OR 97220Internet: www.cascorp.com

Roll Clamp

38H-RDP-4A-00005 R5

cascadecorporation

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade

C-675514-1

C-675514-1

1

2

1

1

2

6093628-R1

6096928-R1

TYPE 1

TYPE O

6038786-R1

STOP

665595-R1

660269-R1

@ 45°

656038-R6665677-R1

28

7

6

4

RC3860.ai

13

5

4

1

6 7 8

1 2 3 4 5

Decals

H-Series Roll ClampREF QTY PART NO. DESCRIPTION

1 6 665595 No Hand Hold Decal

2 3 660269 Short Arm Rotation Position Decal

3 4 656038 Caution Decal

4 4 679150 No Step Decal

5 4 665677 Trapped Pressure Decal

6 1 679059 Quick-Change Hook Decal

7 1 6038786 Visibility Warning Decal

81 6093628 Split Arm Decal – Type 1 u

1 6096928 Split Arm Decal – Type 0 u

u See stamp on Revolving Connection for correct Type.


H-Series Roll ClampPART NO. DESCRIPTION

6078255 Service Manual

210135 Operators Guide – Fixed Frame

676268 Operators Guide – Swing Frame

6077316 Installation Instructions – Fixed Frame

6095756 Installation Instructions – Swing Frame

679929 Tool Catalog

TO

OL

CATA

LOG

PAR

TS M

ANUA

L

SERVICE M

ANUAL

INSTALLATION INSTR

PERA ’TOR S GUIDEO

cascadecorporation

GA0377.eps

Publications


Frame Group

38HREF QTY PART NO. DESCRIPTION

6891157 Frame Group1 1 6891158 Frame2 8 6848913 Bearing3 4 6873625 Spacer

23

1

RC5835.ai


Baseplate Group

REF QTY PART NO. DESCRIPTION

6871733 Rotator/Baseplate Group1 1 6871734 Baseplate2 1 6859731 Bearing Assembly3 1 7401 Grease Fitting4 1 681016 Bearing Seal5 1 681015 Bearing Seal6 1 6856456 Seal7 1 6873335 Drive Group l8 11 209684 Capscrew, M12 x 509 15 214578 Capscrew, M12 x 40

l See Drive Group page for parts breakdown.Reference: Fastener Kit 6871732.


10 4 763021 Capscrew, M12 x 3011 15 681473 Lockwasher, M1212 38 683818 Capscrew, M12 x 5013 1 6605 Plug14 1 7406 Grease Fitting15 6 678991 Lockwasher, M1216 1 601377 Fitting, 8-8 H17 1 605761 Fitting, 8-8 H18 1 601250 Fitting, 8-8 H

H Included in Fitting Group 212367.

34H/38H

^

#

6@

3

5 4

2

$

&

1

*

0

7

!

@%

8!

9

RC5601.ai


CCW

CW

89

67

3

45

21

)0

1

*&^

#

$

%

!

‚

¡

Part Number &Date Stamp

⁄

fi

‹›

fl

‡°

·

¤@

7

(

RC5461.eps


6873335 Drive Group with 2.8 c.i. Motor1 6 769570 Capscrew, M12 x 252 1 676855 Cover3 1 604510 Fitting, 64 l 670574 Shim – .010” (brown)5 l 671757 Shim – .015” (pink)6 l 671758 Shim – .020” (yellow)7 2 670579 Bearing8 1 670582 Key9 1 670556 Pinion10 1 775551 Housing11 1 686465 Gasket12 1 675608 Worm13 2 2705 O-Ring14 1 6063316 Check Valve u 15 1 6838739 Drive Motor – 2.8 c.i. n 16 4 768798 Capscrew, M8 x 40

l Quantity as required.u See Valve page for parts breakdown.


17 4 787384 Lockwasher, M818 4 221494 Washer, M819 1 644010 Relief Fitting20 1 3014870 Seal21 1 6033892 Bearing H22 1 675609 Worm Gear23 1 670581 Bearing24 1 7214 Snap Ring25 1 643423 O-Ring26 1 6828708 Cover27 1 783609 Seal28 1 783608 Capscrew, M10 x 1629 4 200882 Capscrew, M8 x 2030 1 656300 Gear Box Lube – 48 oz.31 1 668184 Sealant32 670578 Shim Service Kit (items 4-6,11,25,31)

n See Drive Motor page for parts breakdown.H For service replacement use Bearing 670580.

Drive Group


Check Valve


6063316 Check Valve Assembly

1 1 6063282 Valve Body

2 2 6038929 Check Valve – PO

3 2 667516 Service Kit

CCWCW

2

3

1

RC2505.eps


RC3481.ai

1

Part Number Tag

IntegralFlange

MetricThreads

Drive Motor


1 1 6838739 Drive Motor – 2.8 c.i.l 1 206405 Service Kit

l Compatible with water glycol based hydraulic fluids.Cascade provides service replacement parts for the seals only. Due to cost, if other parts need replacement, the complete drive motor should be replaced.


Revolving Connection Group


6879581 Revolving Connection Group1 1 6879582 Revolving Connection u2 2 6037989 Support Casting3 4 6038809 Capscrew, M10 x 20

u See Revolving Connection page for parts breakdown.

LONG ARM

SHORT ARM

O C

O C

1

32

RC5833.ai


Revolving Connection Group

LONG ARM

SHORT ARM

O C

O C

0!

‡°

3!

81

0

279

@4 6

5 @

#$

RC5834.ai

‹›

`

⁄

)

%

*(

fl

fi

*(^&


6879582 Revolving Connection Assembly1 6859294 Valve Assembly l

1 1 6878181 Revolving Connection Body2 1 6878179 Shaft3 3 6859524 Shaft Seal4 1 6878178 End Block5 3 768804 Capscrew, M8 x 806 2 6853183 O-Ring7 1 6859183 O-Ring8 1 3142 Retaining Ring9 1 7346 Retaining Ring10 6 778100 Fitting11 2 778099 Fitting12 3 774501 Fitting13 1 214405 Crossover Relief Cartridge

l Includes items 15-26.


14 1 682170 Seal Kit15 1 6859295 Valve Assembly n16 1 6058715 Flow Divider Cartridge17 1 6068554 Seal Kit18 2 6043425 Relief Valve Cartridge19 2 669597 Seal Kit20 1 689937 O-Ring21 2 6859183 O-Ring22 1 6879400 O-Ring23 4 206323 Lockwasher, M624 4 6859173 Capscrew, M6 x 9025 1 6043250 Orifice, .01526 1 663694 Plug, 327 1 220869 Check Valve28 1 6025595 Seal Kit

n Includes items 25-26.

34H/46H


Hosing GroupPositioned Short Arm


6878720 Hose Group Loc.1 1 6156246 Hose–Long Arm, 830 mm 12 1 6891196 Hose–Long Arm, 785 mm 23 1 6073239 Hose–Long Arm, 765 mm 34 1 6878721 Hose–Long Arm, 785 mm 45 1 6095598 Hose–Short Arm, 670 mm 16 1 6095471 Hose–Short Arm, 645 mm 27 1 6095471 Hose–Short Arm, 645 mm 38 1 6095598 Hose–Short Arm, 670 mm 49 4 673416 Segment10 4 200343 Cable Tie

Reference: SK-30682.

Clamp

Open

Clamp

Open

Long ArmCylinders

RC5071.eps

Short ArmCylinders

8

7

1

2

3

4

6

5

90

Clamp

Open

Clamp

Open


Short Arm Cylinder


6875470 Cylinder Assembly1 1 6875473 Shell2 1 6875471 Rod Assembly3 1 — Spacer, Head4 1 — Spacer, Piston5 1 6084075 u Piston Seal6 1 6847216 Piston7 1 210087 u O-Ring8 1 6847219 u Dual Seal9 1 564442 u Rod Seal10 1 6847217 Retainer11 1 564443 u Rod Wiper

u Included in Service Kit 6847215.Reference: S-56617, S-56621.


12 1 210081 Bearing H

13 1 6038929 Check Valve – PO14 2 609234 Fitting, 415 1 6091175 Fitting, SAE 6 – 10 mm L-Series16 1 778100 Fitting, SAE 6 – 10 mm L-Series17 1 667516 Check Valve Service Kit18 1 560997 Nut19 2 210081 Bearing20 1 211295 u Wear Ring21 1 6017438 u Seal Loader

6847215 Service Kit

H Included in Rod Assembly.

#&

$

%

STAMPEDCYLINDERASSEMBLYPART NUMBER

*3 ) 5 6 7 4 2

RC5447.eps

1

8 9

0 !

^

(

⁄

@

6863042


Long Arm Cylinder


6878604 Cylinder Assembly1 1 6878605 Shell2 1 6878994 Rod Assembly3 1 6878117 Plunger4 1 6878526 Spacer, Primary5 1 6878900 Spacer, Secondary6 1 6084067 u Piston Seal7 1 6878973 Piston8 2 6084135 u O-Ring9 1 6862842 u Dual Seal10 1 221866 u Rod Seal11 1 6878976 Retainer12 1 421356 u Rod Wiper13 1 6038929 Check Valve – PO14 1 667516 Check Valve Service Kit

u Included in Service Kit 6877983.Reference: S-58344.


15 2 609234 Fitting, 416 1 651303 Fitting, 8-617 1 778100 Fitting, SAE 6 – 10 mm L-Series18 1 561012 Nut19 2 210081 Bearing20 1 6084091 u Wear Ring21 1 6084075 u Piston Seal22 2 211295 u Wear Ring23 1 6877542 Retainer24 1 6847219 u Dual Seal25 1 417128 u Rod Seal26 1 6078196 u Rod Wiper27 1 210081 Bearing H

28 1 6017438 u Seal Loader6877983 Service Kit

H Included in Rod Assembly.

1 &

(⁄`* ` )4 6 78532› 9fi‹fl0!@ ‡

RC5614.ai

#$

%

^

°6878554

STAMPEDCYLINDERASSEMBLYPART NUMBER


^ Repair Kit

$

3

1

4

0

6

5

8

2

!

7

5

9

@

#

#

%

RC5608.ai

Short Arm Group


6874845 Short Arm Group1 1 6874846 Short Arm2 2 6848572 Pin3 2 6848574 Pin4 2 6848573 Pin5 12 6405523 Capscrew, M10 x 186 4 6870673 Retainer7 2 6848655 Retainer8 2 6848633 Drive Pin9 4 6090093 Drive Pin10 4 209941 Shim11 8 673379 Shim12 4 6868634 Pad Spring13 6 766496 Capscrew, M6 x 1214 4 6848541 Spring15 2 6098978 Spring Anchor16 1 — Tip Repair Kit


&Repair Kit

9

3!

@

8

6

%

#

$

$

^

4

1

2

5

7

6

0

RC5607.ai

Long Arm Group


6878621 Long Arm Group1 1 6878620 Long Arm – RH2 1 6878619 Long Arm – LH3 2 6848572 Pin4 2 6848574 Pin5 2 6848573 Pin6 12 6405523 Capscrew, M10 x 187 4 6870673 Retainer8 2 6848655 Retainer9 2 6848633 Drive Pin10 4 6090093 Drive Pin11 4 209941 Shim12 8 673379 Shim13 4 6868634 Pad Spring14 6 766496 Capscrew, M6 x 1215 4 6848541 Spring16 2 6098978 Spring Anchor17 1 — Tip Repair Kit


Contact Pad Group – Short Arm


6878365 Contact Pad Group1 1 6878366 Contact Pad, Bonded Rubber2 2 6857552 Pin3 2 6850022 Roll Pin4 2 6846543 Link5 2 6866343 Pin6 4 6867390 Retaining Ring7 4 6846524 Spring Anchor

12 35

7

6

4

RC5584.ai


Contact Pad Group – Long Arm


6878368 Contact Pad Group1 2 6878369 Contact Pad, Bonded Rubber2 2 6857552 Pin3 4 6850022 Roll Pin4 2 6846543 Link5 2 6866343 Pin6 4 6867390 Retaining Ring7 4 6846524 Spring Anchor

RC5585.ai

12 35

7

6

4


Mounting Group

Class IV, 0°REF QTY PART NO. DESCRIPTION

6858406 Mounting Group1 2 675061 Upper Hook2 8 679082 Capscrew, M20 x 353 1 6852577 Centering Key4 2 214991 Capscrew, M16 x 455 2 679832 Lower Hook6 4 670692 Washer7 4 684124 Capscrew, M20 x 808 4 783800 Nut, M209 1 6858407 Spacer10 2 769572 Capscrew, M12 x 3511 2 678991 Lockwasher, M1212 6 678996 Capscrew, M16 x 6013 6 781534 Nut, M16

6852577 I.D.

HEAT

34

568

@

7

9

#

12

!0

RC5600.ai


180° Stop Group

!90#@^

265

!909!

$341

98

7

%

&

RC5352.ai


6872333 Stop Group1 1 6090845 Stop Valve u2 1 6857607 Bracket3 4 768527 Capscrew, M8 x 504 4 686119 Lockwasher, M85 2 3007512 Capscrew, M12 x 256 2 681473 Lockwasher, M127 2 6095652 Cam8 4 769570 Capscrew, M12 x 259 13 678991 Lockwasher, M12

u See Stop Valve page for parts breakdown.


10 9 769572 Capscrew, M12 x 3511 3 6856753 Stop Block12 1 6872334 Tube13 1 6872336 Tube14 2 6095621 EO Fitting15 2 6096047 EO Fitting16 2 6096046 EO Fitting17 2 6848184 EO Fitting18 2 6096434 Adapter Fitting

34H/38H


Stop Valve


6090845 Stop Valve Assembly

1 1 6090847 Valve

2 1 602580 Plug, 8

3 1 667609 Restrictor Cartridge l

4 2 212735 Plug

5 2 212733 Sleeve

6 2 212734 Spool

7 2 211713 Rod Seal

8 2 643375 O-Ring

9 4 615050 Backup Ring

10 4 2708 O-Ring

11 2 665999 Spring

12 2 212736 Plunger Assembly

13 1 6098375 Restrictor n

213104 Seal Kit

l See Restrictor Cartridge page for parts breakdown.n Included in Valve 6090847.

1

09

6!

847

5

3

90

@

2

#

RC3981.ai


Restrictor Cartridge


667609 Restrictor Cartridge

1 1 2701 O-Ring

2 1 667611 Plunger

3 1 2841 O-Ring

4 1 667610 Plug – Special

5 1 5716 Jam Nut

1

2

3

45

CL0140.eps


Valve Group


6878311 Valve Group1 1 6878294 Valve Assembly u 2 1 6878298 Tube3 1 6878307 Tube4 1 6878309 Tube5 2 680253 Lockwasher, M86 2 768804 Capscrew, M8 x 80

u See Valve Assembly page for parts breakdown.

TRUCKC

O

6 1

2

3

4

5

RC5587.ai


Valve Assembly


6878294 Valve Assembly1 1 6878293 Valve Body2 3 774501 Fitting3 1 6808654 Fitting4 1 778099 Fitting5 1 210379 Check Valve Cartridge6 2 604510 Plug, 6

TRUCKC

O

3

2

1

6

45

RC5586.ai

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234cascade�

Pressure Test Gauge Kit


6034612 Pressure Gauge Kit ●6034611 Test Point Fitting Kit ■

1 1 6006017 Gauge with Guard2 1 6004477 Hose3 4 6004478 Test Point Fitting

● Includes items 1 and 2.■ Includes item 3.

1

AC0854.ill

2

3


Components Kit


6883540 Components Kit1 1 6880911 Laser Liner Assembly2 1 6878409 Bracket3 1 6878774 Bracket4 2 6879631 Support Bracket5 1 6880978 Wire Bracket6 1 6405516 Capscrew, M8 x 147 1 6881492 Support Bracket

4

1

2

3RC5836.ai

56

7

InstallationInstructions

c

cascadeW

corporationFor Technical Support . . . To Order Parts . . . Call: 1-800-227-2233 Fax: 1-888-329-8207 Call: 1-888-227-2233 Fax: 1-888-329-0234 Internet: www.cascorp.com Internet: www.cascorp.com Write: Cascade Corporation, PO Box 20187, Portland, OR 97294 Write: Cascade Corporation, 2501 Sheridan Ave., Springfield, OH 45505

RC5583.eps

Manual for Tilbury Truck Kits 6878422 (Two Arm) and 6880281 (Three Arm)

This sheet provides installation and operation instructions for Cascade Tilbury Truck Kits 6878422 and 6880281. Each kit provides an Indicator Cab Light to show the attachment has reached a user specified target clamp pressure setting, when arms are fully open and a Switch to activate the attachment mounted laser indicator.

This kit is intended for use with Attachment Kits 6878421 and 6878334 to provide the functionality described in the Operation Section of this manual. Keep this manual with the equipment for Operator reference.

Laser Switch

Cab Light

Part Number 6876260-R3

LASER RADIATION: DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS,CLASS 1 & 2M LASER PRODUCT

2

+

−

1

2

3

1

2

1

2

3

1

2

1

2

3

4

5

6

1

2

3

4

5

6

2

1

1

1

1

Socket

Pin

Wire # or Color

Connections

AC3008.eps

+

−

1

21

2

System Requirements and SpecificationsThis Truck Installation Kit is to be used with equipment that meets the following specifications:

Maximum Hydraulic Pressure: 3000 psi (207 bar)

Electrical Supply: 12V nominal and 5A circuit.

Maximum Operating Temperature: 85° C (185° F)

Special DefinitionsThe statements shown appear throughout this manual where special emphasis is required. Read all WARNINGS and CAUTIONS before proceeding with any work. Statements labeled IMPORTANT and NOTE are provided as additional information of special significance or to make the job easier.

WARNING – A statement preceded by WARNING is information that should be acted upon to prevent bodily injury. A WARNING is always inside a ruled box.

CAUTION – A statement preceded by CAUTION is information that should be acted upon to prevent machine damage.

IMPORTANT – A statement preceded by IMPORTANT is information that possesses special significance.

NOTE – A statement proceeded by NOTE is information that is handy to know and may make the job easier.

Electrical Schematic

TO TRUCK POWER SUPPLY

LaserSwitch

Cab Light

Over the mast electrical supply

Truck Harness6878506, used in Kit 6878422

1

2

1

2

31

2

3

4

5

61

2

AC3008.eps

Truck Harness6880284, used in Kit 6880281

3

AC3009.eps

Installation

1 Switch and cable

NOTE: For wire connections, refer to the electrical schematic.

IMPORTANT: To prevent electrical shock or system damage, disconnect the truck cable from the negative battery terminal.

1 Locate a position to install the laser switch on the truck dashboard. A dash cutout may already be provide. Verify the switch and cab light are close enough to each other to accommodate cable lengths. Install switch and cable (part no. 6878743).

2 Install the cab light on the truck overhead guard or dashboard for easy driver peripheral viewing. Route the cable end toward the switch.

3 Install power harness (part no. 6048139) to a switched power supply.

4 IMPORTANT for Kit 6878422 (Two Arm) – Route and install truck harness (part no. 6878506).

Connect to the Cab Light, Switch and Power harness cables. Refer to the schematic.

IMPORTANT for Kit 6880281 (Three Arm) – Route and install truck harness (part no. 6880284).

Connect to the Cab Light, Switch and Power harness cables. Refer to the schematic. Cab Light2

Connect to power supply3

NOTE: Wear appropriate protective gear, goggles and gloves. Clean up and dispose of spilt hydraulic oil appropriately.

NOTE: UL Classified Kits require installation by qualified personnel only without major disturbance, cutting, splicing or soldering of factory installed wiring.

WARNING: This Cascade Corporation equipment to be installed, serviced, maintained and decommissioned by a trained and authorized technician only.

5 Connectors are supplied to connect the truck harness to an existing over the mast electrical supply. Install connectors to each end of the over the mast electrical supply.

6 Check installation and connections on the truck and over the mast electrical supply. Verify proper (+) and (-) terminal hookups. Reconnect truck negative battery terminal.

Install truck harness4

Over the mast electrical supply

Installconnectors5

Test before first time use or returning this equipment to service.

Test in a safe environment, away from pedestrians or bystanders, without lifting or supporting a load more than a few inches (centimeters) off of the floor. Verify that the attachment will adequately handle the intended load. Verify that all system functions are working as intended.

Test before Use

4

Maintenance

WARNING: To reduce the risk of fire, replace only with same type and rating for fuse.

See Important Information for additional WARNINGS.

• Wear appropriate protective gear.

• Work must be performed by trained technicians only.

• Read this manual.

• Dispose of all solid and liquid waste properly.

The laser switch turns ON and OFF an attachment mounted laser. The laser is aimed straight ahead to project the beam onto the load being handled. When handling stacked rolls, turn the switch on. Adjust attachment height prior to clamping for the laser to shine on the top edge of the bottom paper roll.

Laser Switch Operation

The cab light indicates target clamp pressure is reached and the position of the clamp long arms. • Green Light ON – User specified target clamp pressure has

been developed in the attachment clamp system.

• Green Light OFF – Less than target clamp pressure in the attachment clamp system.

• Red Light ON – Attachment long arms are positioned fully open.

• Red Light OFF – Attachment long arms are positioned less than fully open.

Cab Light Operation

Kits 6878421 and 6878422 (Two Arm)• Cab Light and Laser Switch operates as described below.

Kits 6880281 and 6878334 (Three Arm)• Cab Light and Laser Switch operates as described below.• Use the upper laser to determine height of telescopic upper

arms.• Middle or top arms will shut off automatically when there

is no roll to be grabbed. Continue to clamp the load to reach the correct clamp pressure. The green light means only that a target pressure is reached, not that load is secure.

Attachment Functions

OperationRead and understand all Important Information on these pages.

5

Sound and VibrationA The Weighted Emission Sound Pressure Level (LpA) does not

exceed 70 dB(A).

B The Value of Whole Body Vibration does not exceed 0,5 m/s2.

C The Value of Hand-Arm Vibration does not exceed 2,5 m/s2.

WARNING: The Cab Light is not a safety device. It is intended to give the operator a visual indication that the pressure in a hydraulic circuit is above or below a target value. Misuse of this device can result in severe personal injury or death.

WARNING: Operators/drivers must read and understand the “Operation” section of this Manual before being allowed to operate equipment. If the operator/driver does not understand any part of the Manual, a supervisor should be asked to explain. If it is still not understood the equipment should not be used. This equipment is intended for use by a trained and authorized operator only.

WARNING: The operator is instructed in the Manual that the visual indicator in the Cab Light does not imply that any load in properly clamped, held or secure. Secure and safe handling of loads is the responsibility of the operator and is a function of other factors including properly engaging the load among other factors such as equipment maintenance and condition. The visual indicator means only that the pressure selected has been achieved.

WARNING: Residual risk exists to bystanders and pedestrians in the work area. Do not operate this equipment near pedestrians or bystanders. Do not operate this equipment or attachment in any way not specifically described in this manual as the intended use and function. Operate only in a safe work area and in compliance with facility, local and national standards and rules.

WARNING: All operators must read and understand this section before use.

Cascade Corp declares that this product conforms to applicable European Directives including 2006/42/CE (the Machinery Directive) and as such, carries the CE Mark.

Daily Inspection• Inspect all wires looking for frayed or pinched wires.

• Inspect all hydraulic hoses and fittings for leaks.

• In a safe environment, verify pressure setting is correct by clamping on a clamp force indicator.

• Verify proper operation of each function.

Important Information

DecommissioningWhen possible take advantage of the Cascade “buyback” policy to ensure maximum recycling and proper disposal to minimize environmental impact. Otherwise, dispose of non recyclable content in accordance with local laws. Note that the recycle content of this attachment is very high.

WARNING: Test Cascade Corp. equipment fully after installation and before returning equipment to service. Verify that the equipment operates as intended and as described in the Manual.

WARNING: Daily Inspections are required by the operator before using Cascade Corp equipment. 1) Inspect wires, hoses and connections for damage or

wear. 2) Operate the equipment in a secure environment,

through its full range of function before using in a work environment.

Verify that the Cab Light is ON or OFF at the specified traget pressure using a pressure gauge. If a problem is found, take the equipment out of service immediately and report the problem to a supervisor or qualified mechanic for assessment before returning the equipment to work.

WARNING: This Cascade Corp. equipment is intended to be installed, serviced, maintained and decommissioned by a trained and authorized technician only.

WARNING: Cascade Corp. fully evaluates the components and function of its accessories and attachments but does not evaluate the effects the accessories and attachments may have on a host system once installed. It is the industrial truck OEM or installer’s responsibility to assess the effect of Cascade Corp equipment on specifications, stability, performance, operation and safe use of OEM equipment after the installation of Cascade accessories and attachments.

WARNING: It is the end users responsibility to determine pressures required for safe handling of their loads.

How to DisableUse proper “Tag out” process so that it is clear to any operator that the indicator light has been disabled. To diable, disconnect the power cable at the truck power source.

LASER RADIATION: DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS,CLASS 1 & 2M LASER PRODUCT

7

AC3010.eps

12

3

4

5

6

Truck Installation Kit

Two ArmTruck Kit

Three ArmTruck Kit

REF QTY PART NO. PART NO. DESCRIPTION

6878422 6880281 Truck Installation Kit1 1 6048139 6048139 Power Wire Harness2 1 6878348 6878348 Cab Light3 1 6878506 6880284 Truck Wire Harness4 1 6073576 6073576 Switch5 1 6878743 6878743 Cable6 1 6857454 6857454 Connector Kit-Over Mast Supply7 1 685899 685899 Fuse, 5A

6878421 6878334 Attachment Mounted ComponentsReference: SK-46474, SK-46780.

Truck FuseBlock

Truck Battery

Cab Light

© Cascade Corporation 2016 09-2016 Part Number 6876260-R3

Laser Switch

Connectors for over the mast supply

InstallationInstructions

c

cascadeW

corporationFor Technical Support . . . To Order Parts . . . Call: 1-800-227-2233 Fax: 1-888-329-8207 Call: 1-888-227-2233 Fax: 1-888-329-0234 Internet: www.cascorp.com Internet: www.cascorp.com Write: Cascade Corporation, PO Box 20187, Portland, OR 97294 Write: Cascade Corporation, 2501 Sheridan Ave., Springfield, OH 45505

RC5594.eps

Attachment Installation Kit 6878421

This sheet provides installation instructions for Cascade Attachment Installation Kit 6878421. The kit includes Proximity Switches, Pressure Switches, Control Box, Cables and mounting hardware.

NOTE: This kit for use with Truck Kit 6878422 only.

Part Number 6537437-R2

ControlBox Laser Liner–

Class 2M Laser

ProximitySwitch

ProximitySwitch

PressureSwitch

PressureSwitch

LASER RADIATION: DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS,CLASS 2M LASER PRODUCT

2

Electrical Schematic

+12V GND

1

2

3

4

5

6

1

2

3

4

5

6

15

42

3

BROWN +

BLUE-GND

BLACK-SIGNAL

LOWER ARMPRESSURE SWITCH 6853987

UPPER ARM PROXIMITY SWITCH 6091028

TOP ARM

BOTTOM ARM

OVER THE MAST

SOLUTION

LASER LINER 6262718

MAST HARNESS6879548

Control Box6878342

BOTTOM ARM

UPPER ARMPRESSURE SWITCH 6853987

LOWER ARM PROXIMITY SWITCH 6091028

BLACK-SIGNAL

BLUE-GND

BROWN +

BLACK-SIGNAL

BLUE-GND

BROWN +

BLACK-SIGNAL

BLUE-GND

BROWN +

BROWN

WHITE

SIGNAL

1

1

1

Socket

Pin

Wire # or Color

Connections

RC5592.eps

+12

V

GN

D

R G LL

15

42

3

+12V

GND

SIGNAL

+12V

GND

SIGNAL

+12V

GND

3

Attachment Installation Kit


6878421 Attachment Installation Kit1 20 6002501 Cable Anchor2 20 6822796 Cable Tie3 1 6014987 Tape4 1 6029665 Velcro5 2 6853987 Pressure Switch6 1 6878342 Control Box7 2 6534332 Connector-Female8 2 6091028 Proximity Switch9 1 6878438 Clamp10 1 6879548 Cable-Over the Mast Supply11 2 6534332 Connector12 2 6879591 Adapter13 2 6405488 Capscrew, M4 x 1014 2 6406253 Lockwasher, M4

RC5593.eps

5

@

!

78

5

@

!

78

3

2

4

%

9

0

Control Box

LaserLiner

Upper Long Arm

Lower Long Arm

6

#$

1


Remote Pressure Switch Kit


6881518 Pressure Switch Kit1 6881515 Guage Valve Assembly u

1 1 6881465 Manifold2 2 617917 Fitting, 4-43 2 202346 Washer, M64 2 6405008 Capscrew, M6 x 405 2 617915 Fitting, 4-46 2 6051066 Hose, 1055 mm

u Includes items 1-4.

3

2

1

2

4

65

RC5666.ai

PAR

TS

OR

DE

RIN

G L

OG

PU

RC

HA

SE

SE

RIA

LR

EF

CA

SC

AD

EC

US

TO

ME

RD

AT

EO

RD

ER

NU

MB

ER

PA

GE

NO

.Q

TY

PA

RT

NO

.P

AR

T N

O.

DE

SC

RIP

TIO

NP

RIC

E

c Cascade Corporation 2017 4-2017

Do you have questions you need answered right now? Call your nearest Cascade Parts Department.Visit us online at www.cascorp.com

AMERICASCascade CorporationParts Sales2501 Sheridan Ave.Springfield, OH 45505Tel: 888-CASCADE (227-2233)Fax: 888-329-0234

Cascade Canada Inc.5570 Timberlea Blvd.Mississauga, OntarioCanada L4W-4M6Tel: 905-629-7777Fax: 905-629-7785

Cascade do BrasilPraça Salvador Rosa,131/141-Jordanópolis, São Bernardo do Campo - SPCEP 09891-430Tel: 55-13-2105-8800Fax: 55-13-2105-8899

EUROPE-AFRICACascade Italia S.R.L.European HeadquartersVia Dell’Artigianato 137030 Vago di Lavagno (VR) ItalyTel: 39-045-8989111Fax: 39-045-8989160

Cascade (Africa) Pty. Ltd.PO Box 625, Isando 160060A Steel RoadSparton, Kempton ParkSouth AfricaTel: 27-11-975-9240Fax: 27-11-394-1147

ASIA-PACIFICCascade Japan Ltd.2-23, 2-Chome,Kukuchi NishimachiAmagasaki, Hyogo Japan, 661-0978Tel: 81-6-6420-9771Fax: 81-6-6420-9777

Cascade Korea121B 9L Namdong Ind. Complex, 691-8 Gojan-DongNamdong-KuInchon, KoreaTel: +82-32-821-2051Fax: +82-32-821-2055

Cascade-XiamenNo. 668 Yangguang Rd. Xinyang Industrial ZoneHaicang, Xiamen CityFujian ProvinceP.R. China 361026Tel: 86-592-651-2500Fax: 86-592-651-2571

Cascade India Material Handling Private LimitedOffice No.21, 3rd Floor, Lokmanya House, Plot No.44, Sr. No. 89/90, CTS No.950, Lokmanya Colony, Paud Rd., Kothrud, Pune-411038 Phone : +91 955 250 3060

Cascade Australia Pty. Ltd.1445 Ipswich RoadRocklea, QLD 4107AustraliaTel: 1-800-227-223Fax: +61 7 3373-7333

Cascade New Zealand15 Ra Ora DriveEast Tamaki, AucklandNew ZealandTel: +64-9-273-9136Fax: +64-9-273-9137

Sunstream IndustriesPte. Ltd.18 Tuas South Street 5Singapore 637796Tel: +65-6795-7555Fax: +65-6863-1368

parts manual - cascorp.com · parts manual c for technical assistance call: ... 3 5 4 1 6 7 8 1 2 3...

Documents