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Model Number S2012BCDWTUSL Model Number S2012BCDWTOSL - International

Bearcat 570 XT®

TABLE OF CONTENTS2012 Bearcat 570 XT

(Model No. S2012BCDWTUSL) (Model No. S2012BCDWTOSL - International)

SKI AND SPINDLE ASSEMBLY .............................................................................................................................. 1A-ARM ASSEMBLY ................................................................................................................................................. 2SHOCK ABSORBER ASSEMBLY ........................................................................................................................... 3STEERING POST ASSEMBLY ............................................................................................................................... 4TIE ROD ASSEMBLY .............................................................................................................................................. 5STEERING SUPPORT ASSEMBLY ........................................................................................................................ 6HANDLEBAR AND CONTROLS .............................................................................................................................. 7HYDRAULIC BRAKE CONTROL ASSEMBLY ........................................................................................................ 8DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES ................................................................................................ 9GEARCASE ASSEMBLY ....................................................................................................................................... 10SLIDE RAIL AND TRACK ASSEMBLY ................................................................................................................. 11IDLER WHEEL ASSEMBLY .................................................................................................................................. 12REAR SUSPENSION FRONT ARM ASSEMBLY .................................................................................................. 13REAR SUSPENSION REAR ARM ASSEMBLY .................................................................................................... 14ARTICULATING SKID FRAME ASSEMBLY ......................................................................................................... 15CHASSIS ASSEMBLY ........................................................................................................................................... 16HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY (WTUSL) ................................................................ 17HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY (WTOSL) ................................................................ 18HEADLIGHT AND WIRING ASSEMBLIES ............................................................................................................ 19CONSOLE ASSEMBLY (WTUSL) ......................................................................................................................... 20CONSOLE ASSEMBLY (WTOSL) ......................................................................................................................... 21SKID PLATE AND SIDE PANEL ASSEMBLY ....................................................................................................... 22BELT GUARD ASSEMBLY .................................................................................................................................... 23GAS TANK ASSEMBLY ........................................................................................................................................ 24SEAT SUPPORT ASSEMBLY ............................................................................................................................... 25FRONT SEAT ASSEMBLY .................................................................................................................................... 26PASSENGER SEAT AND BACKREST ASSEMBLY ............................................................................................. 27REAR BUMPER, RACK RAIL, SNOWFLAP, AND TAILLIGHT ASSEMBLY ........................................................ 28ENGINE AND RELATED PARTS .......................................................................................................................... 29EXHAUST ASSEMBLY .......................................................................................................................................... 30ELECTRIC START - STARTER MOTOR ASSEMBLY .......................................................................................... 31BATTERY AND TRAY ASSEMBLY ....................................................................................................................... 32CARBURETOR AND FUEL PUMP ASSEMBLY ................................................................................................... 33AIR SILENCER ASSEMBLY .................................................................................................................................. 34OIL TANK ASSEMBLY .......................................................................................................................................... 35DRIVE CLUTCH .................................................................................................................................................... 36DRIVEN CLUTCH .................................................................................................................................................. 37CARBURETOR ...................................................................................................................................................... 38CRANKCASE AND CYLINDER ............................................................................................................................. 39PISTON AND CRANKSHAFT ................................................................................................................................ 40INTAKE ASSEMBLY .............................................................................................................................................. 41REED VALVE ASSEMBLY .................................................................................................................................... 42OIL PUMP .............................................................................................................................................................. 43CYLINDER COWLING ASSEMBLY ...................................................................................................................... 44RECOIL STARTER ................................................................................................................................................ 45MAGNETO ............................................................................................................................................................. 46ELECTRICAL ......................................................................................................................................................... 47ALTERNATE CARBURETOR PARTS .................................................................................................................. 48

NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not tobe used for assembly. For assembly procedures, use an Arctic Cat Service Manual. For a complete list of related items,refer to the current accessory catalog.

©2011 Arctic Cat Inc. Effective August 2011®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

2012 Bearcat 570 XT

Ref Part No. Qty DescriptionNew Ref Part No. Qty DescriptionNew

SKI AND SPINDLE ASSEMBLY0746-160

1 0623-831 2 Cap, Spindle2 2703-452 1 Spindle, Steering - Right - Platinum

(inc. 3-10)2703-453 1 Spindle, Steering - Left - Platinum

(inc. 3-10)3 0623-796 2 Ring, Retaining4 4706-116 1 Arm, Spindle - Right - Platinum

4706-117 1 Arm, Spindle - Left - Platinum5 0623-872 2 Screw, Cap6 2603-382 4 Washer, Thrust7 1623-654 2 Fitting, Grease8 1603-895 4 Bearing9 1623-582 8 Screw, Cap

10 0603-158 4 Bearing11 2603-730 2 Axle, Spindle

1213141516171819202122232425

2603-731 4 Spacer0603-036 2 Damper, Ski2603-729 2 Ski, Plastic - Black2603-746 4 Insert2603-598 2 Handle, Plastic - Black8047-366 4 Nut, Lock1623-688 2 Screw, Machine1623-689 2 Screw, Machine0703-871 2 Wearbar8047-486 8 Nut, Lock0423-744 2 Nut, Lock8050-282 4 Washer0123-458 2 Pin, Cotter1623-718 2 Screw, Cap

1

2012 Bearcat 570 XT

Ref Part No Qty DescriptionNewRef Part No. Qty DescriptionNew Ref Part No. Qty DescriptionNew

A-ARM ASSEMBLY0743-761

1 2703-459 2 A-Arm, Lower - Platinum(inc. eight No. 2)

2 1603-895 16 Bearing3 8408-070 6 Screw, Cap4 2603-544 2 Axle, Inner - Lower A-Arm - Front5 8408-090 2 Screw, Cap6 2603-543 2 Axle, Lower A-Arm - Rear7 8427-002 10 Nut, Lock

89

1011

12

13

2

2603-577 4 Bearing, Split8408-065 2 Screw, Cap2603-643 2 Axle, Spindle2703-455 2 A-Arm, Upper - Front - Platinum

(inc. four No. 2)2703-457 2 A-Arm, Upper - Rear - Platinum

(inc. four No. 2)2603-634 4 Axle, Inner - Upper A-Arm

2012 Bearcat 570 XT

3


SHOCK ABSORBER ASSEMBLY0744-466

1 2603-836 2 Shock, Ski (inc. 2-3)2 1604-262 8 Bushing3 1604-397 4 Sleeve4 3604-109 4 Sleeve5 8408-055 4 Screw, Cap

6 8427-002 4 Nut, Lock7 0603-147 2 Sleeve, Threaded8 0603-259 2 Nut, Adjuster9 2703-754 2 Spring, Compression - White

10 1603-889 2 Retainer, Spring

2012 Bearcat 570 XT

4


STEERING POST ASSEMBLY0746-123

1 8002-144 4 Screw, Cap2 0605-506 2 Cap, Adjusting Block3 0605-507 1 Block, Adjusting4 1619-402 X 1 Block, Riser - 2 in.5 8047-426 4 Nut, Lock6 1705-353 1 Post, Steering7 8050-282 1 Washer8 8427-002 2 Nut, Lock

9 0623-677 AR Tie, Cable - Push-Mount10 1705-087 1 Bracket, Bearing11 1705-201 2 Plate, Bearing Bracket12 0605-993 1 Bracket, Wire Protector13 8408-621 3 Screw, Cap14 3008-040 2 Clamp, Routing15 4706-502 1 Guide, Rope16 8408-626 1 Screw, Cap

2012 Bearcat 570 XT

5


TIE ROD ASSEMBLY0744-347

1 8427-802 4 Nut, Lock2 2603-436 2 Axle, Steering Arm3 1707-115 2 Arm, Steering - Assembly (inc. 4)4 1623-010 2 Fitting, Grease5 8408-885 2 Screw, Cap6 1705-245 1 Drag Link (inc. 7)7 0605-760 2 Bearing8 1623-662 2 Screw, Shoulder9 8408-045 1 Screw, Cap

10 8408-065 1 Screw, Cap11 8427-002 4 Nut, Lock12 1605-018 3 Ball Joint, Tie Rod - Right-Hand Thread13 8420-002 3 Nut, Hex - Right-Hand Thread14 0605-960 2 Tube, Tie Rod - Spindle15 0423-013 3 Nut, Hex - Left-Hand Thread16 1605-019 2 Ball Joint, Steering - Left-Hand Thread17 1605-021 1 Ball Joint, Tie Rod - Left-Hand Thread18 0605-959 1 Tube, Tie Rod

2012 Bearcat 570 XT


STEERING SUPPORT ASSEMBLY0745-194

1 8408-840 4 Screw, Cap2 8427-802 4 Nut, Lock3 0607-919 2 Frame, Upper - Front4 1623-776 4 Screw, Machine5 4706-255 1 Bracket, Support - Headlight6 1623-900 2 Spacer7 8427-602 43 Nut, Lock8 8408-635 9 Screw, Cap9 1623-722 2 Clamp, Cable

10 0607-922 1 Gusset, Steering Support - Right11 0630-243 1 Alarm, Reverse (inc. 12)12 0630-017 1 Ring, Retaining13 8476-650 2 Screw, Machine14 0630-230 1 Regulator, Rectifier15 3002-964 6 Clamp, Wire16 8408-516 1 Screw, Cap17 0116-469 1 Bushing, Recoil

181920212223242526272829

30313233

6

0605-267 1 Bracket, Recoil Bushing1623-841 1 Nut, Push8427-502 3 Nut, Lock8408-625 4 Screw, Cap0605-964 1 Support, Steering8408-630 17 Screw, Cap5606-137 1 Plate, Nut0623-574 2 Screw, Self-Tapping0607-903 1 Gusset, Steering Support - Left4606-908 1 Bracket, Support - Belt Guard8408-620 1 Screw, Cap3606-744 1 Bracket, Footrest - Right3606-745 1 Bracket, Footrest - Left8060-686 4 Rivet8402-560 2 Screw, Cap1623-612 2 Spacer1623-762 1 Clamp, Routing

2012 Bearcat 570 XT


HANDLEBAR AND CONTROLS0743-373

1 1623-618 2 Screw, Self-Tapping2 1623-754 2 Washer, Backing3 4606-945 2 Grip, Handlebar4 0609-882 1 Control, Throttle - Rear (inc. 5-10)5 0609-859 1 Kit, Throttle Lever Mounting (inc. 6-9)6 – 1 Axle, Lever - Throttle - Included in

Kit7 – 2 Cap, Lever Axle - Included in Kit8 – 1 Spacer, Lever Axle - Included in Kit9 0123-766 1 Nut, Push - Included in Kit

10 0609-795 1 Lever, Throttle11 0617-248 1 Pad, Insulator12 0609-827 1 Element, Thumbwarmer13 0609-595 1 Clip, Retaining14 0609-880 1 Control, Throttle - Front15 0609-792 1 Cover, Connector16 0609-793 1 Screw, Machine

1718192021

22232425262728293031

0609-791 8 Screw, Self-Tapping1705-229 1 Handlebar (inc. 19-20)0605-945 2 Insert, Handlebar8060-682 2 Rivet0609-838 1 Element, Handwarmer - Right0609-839 1 Element, Handwarmer - Left0609-883 1 Control, Dimmer - Rear0609-881 1 Control, Dimmer - Front0123-811 AR Tie, Cable - 4 in.1686-537 1 Harness, Handlebar1705-389 X 1 Wrap, Handlebar0687-216 1 Cable, Throttle (inc. 28)0623-464 2 Nut, Lock0124-057 1 E-Ring0124-056 1 Washer0123-903 AR Tie, Cable - 11.5 in.

7

2012 Bearcat 570 XT


HYDRAULIC BRAKE CONTROL ASSEMBLY0740-889

1 1602-930 1 Brake Assembly (inc. 2-10)2 1602-929 1 Master Cylinder - Assembly3 1602-931 1 Lever, Brake (inc. 4)4 1602-932 1 Lock, Brake Lever - Kit5 1602-933 1 Cover, Reservoir6 1602-934 2 Screw, Machine7 1602-935 1 Clamp, Brake8 1602-936 2 Screw, Machine

910111213

8

1602-937 1 Pin, Brake Lever - Kit1602-938 1 Switch, Brake0423-178 2 Washer, Crush0423-413 1 Bolt, Banjo-Fitting2602-269 1 Brakeline, Hydraulic

- 0436-902 AR Fluid, Brake - High Temperature - 12 oz - Not Illustrated

2012 Bearcat 570 XT


DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES0745-195

1 1602-957 1 Nut, Retaining2 1623-461 1 Screw, Cap3 1602-656 1 Disc, Brake4 1602-497 1 Spacer, Brake Caliper5 2602-076 1 Shield, Bearing6 0728-200 X 1 Track, Drive - Assembly (inc. 7-9)7 0702-991 1 Driveshaft8 2602-443 X 2 Sprocket, Drive9 1602-783 1 Sprocket, Idler

10 2602-068 1 Spacer11 1602-984 1 Seal12 1702-060 1 Plate, Mounting - Reverse13 8476-830 2 Screw, Machine14 0708-540 1 Bracket, Torque Bumper - Assembly

(inc. 15-16)15 0123-191 1 Nut, Jam16 0608-355 1 Bumper, Torque17 1623-355 7 Nut, Push18 1702-135 1 Gearcase Assembly19 8427-802 13 Nut, Lock20 0648-442 AR Washer, Shim (.030 in.)

0648-443 AR Washer, Shim (.060 in.)21 0726-283 1 Clutch, Driven22 0648-441 1 O-Ring23 0648-714 AR Washer, Shim (.090 in.)

0648-715 AR Washer, Shim (.030 in.)0648-716 AR Washer, Shim (.060 in.)

2425262728293031323334353637383940414243444546474849

1702-114 1 Adjuster, Sheave (inc. 25)0648-788 1 Washer, Thrust1623-415 1 Washer8051-272 1 Washer, Lock1623-572 1 Screw, Cap1602-978 1 Fitting, Inlet1702-176 1 Caliper, Brake - Assembly (inc. 31-46)1623-757 4 Bolt, Carriage - Ribbed1602-458 1 Fitting, Bleed1602-461 2 Piston1602-669 2 O-Ring0702-563 2 Pad, Brake - Set (inc. 36-37)1602-466 4 Clip, Anti-Rattle1602-467 1 Clip, Hairpin1602-464 1 Pin, Retaining - Brake Pad0602-729 1 O-Ring, Housing2602-132 2 Spacer0402-165 4 Washer1602-670 2 Screw, Cap1602-671 2 Screw, Cap2602-131 2 Bearing1602-463 2 Sleeve, Driveshaft1602-456 1 Ring, Retaining6606-167 1 Plate, Mounting - Speedometer Sensor0430-091 1 Sensor, Speedometer8468-617 1 Screw, Machine

9

2012 Bearcat 570 XT


GEARCASE ASSEMBLY0743-717

- 1702-135 1 Complete Gearcase Assembly1 0702-994 1 Housing, Gearcase

(inc. 2-3 and one No. 4)2 1602-915 2 Pin, Dowel3 2602-159 1 Seal, Oil4 2602-151 2 Ring, Retaining5 1702-012 1 Gear, Ring (inc. 6)6 1602-980 1 Bearing7 1702-013 1 Gear, Planetary - Assembly (inc. 8-9)8 1602-349 1 Gear, Planetary9 2602-257 1 Ring, Retaining

10 0702-686 1 Shaft, Input - 54T (inc. one No. 11)11 1602-981 2 Bearing

12

131415161718192021

10

1702-116 1 Gear, Transfer - 66T/34T - Assembly (inc. one No. 11 and 13-14)

2602-259 1 Spacer2602-108 1 Bearing2602-184 1 Gasket, Gearcase0702-996 1 Cover, Gearcase (inc. 17-20)2602-160 1 Seal, Oil1602-982 1 Bearing1602-213 2 O-Ring2602-099 2 Plug, Gearcase0423-538 13 Screw, Machine

- 5639-219 AR Fluid, Gearcase - 15 oz - Not Illustrated

2012 Bearcat 570 XT


SLIDE RAIL AND TRACK ASSEMBLY0745-197

- 2704-056 X 1 Complete Skid Frame Assembly (WTUSL)

- 2704-142 X 1 Complete Skid Frame Assembly (WTOSL)

1 3604-457 2 Rail, Formed2 3604-266 2 Insert, Rail3 8408-826 4 Screw, Cap4 3604-425 2 Axle5 8476-625 2 Screw, Machine6 3604-003 2 End Cap, Slide Rail7 8427-602 2 Nut, Lock8 3604-424 2 Wearstrip, Slide Rail

91011121314151617181920

0123-859 2 Screw, Machine8047-366 2 Nut, Lock8060-633 8 Rivet0604-967 8 Bracket, Retaining0604-918 4 Pad, Shock8408-031 2 Screw, Cap3604-275 2 Bushing, Stop - Rear Arm8427-802 2 Nut, Lock3604-513 2 Block, Spring Tension8408-850 2 Screw, Cap2602-358 1 Track Assembly (inc. 20)2602-386 36 Clip, Guide

11

2012 Bearcat 570 XT


IDLER WHEEL ASSEMBLY0744-599

1 1604-952 2 Cap, Idler Wheel2 8408-880 8 Screw, Cap3 8450-133 8 Washer4 3604-299 2 Wheel, Idler - White (inc. 5-6)5 3604-033 2 Bearing6 0623-946 2 Ring, Retaining7 8408-830 6 Screw, Cap8 3604-004 6 Block, Mounting - Idler Wheel9 8427-802 14 Nut, Lock

10 1623-756 2 Screw, Cap11 3604-432 2 Spacer12 3604-681 X 8 Wheel, Idler13 3604-430 2 Spacer14 1704-770 1 Bracket, Mounting - Front Shock15 3604-429 1 Axle16 8427-002 2 Nut, Lock

171819202122

2324252627282930

12

3604-501 2 Spacer3604-502 2 Axle1704-674 1 Pivot, Shock (inc. 20-21)1623-011 1 Washer1623-010 1 Fitting, Grease1704-279 2 Spring, Overload - Assembly

(inc. 23-26)0623-121 2 Screw, Machine2604-788 2 Block, Wear8041-276 2 Nut, Lock1604-412 4 Clip, Retaining0604-739 2 Bushing, Overload Spring0623-746 4 Washer1604-430 2 Spacer, Spring Slide2604-516 2 Slide, Spring

2012 Bearcat 570 XT


REAR SUSPENSION FRONT ARM ASSEMBLY0746-005

1 2704-019 1 Arm, Front Suspension - Black (inc. 2-4)2 1623-010 2 Fitting, Grease3 0104-386 2 Bushing, Flared4 0603-083 2 Bearing5 3604-434 1 Axle6 8427-002 3 Nut, Lock7 1623-756 1 Screw, Cap8 8047-486 2 Nut, Lock9 0704-256 2 Adjuster, Front Arm

10 8450-109 2 Washer11 8476-620 2 Screw, Machine12 3604-615 X 2 Strap, Limiter13 8408-635 2 Screw, Cap14 0623-875 4 Washer

1516171819202122232425262728

8427-602 4 Nut, Lock3604-604 1 Axle, Inner Carriage1623-836 2 Screw, Cap0604-590 1 Cover, Shock1703-072 1 Spring, Compression - Black0603-259 1 Nut, Adjuster0603-147 1 Sleeve, Threaded1603-889 1 Retainer, Spring3604-273 1 Axle8408-050 1 Screw, Cap1604-369 1 Shock Absorber1604-384 2 Bushing2603-544 1 Axle8408-065 1 Screw, Cap

13

2012 Bearcat 570 XT


REAR SUSPENSION REAR ARM ASSEMBLY0744-798

1 1704-928 1 Arm, Idler - Black (inc. 2 and one No. 3)2 0104-386 2 Bushing, Flared3 1623-010 2 Fitting, Grease4 1704-779 1 Arm, Rear - Black (inc. one No. 3 and 5)5 1623-011 1 Washer6 1623-756 1 Screw, Cap7 3604-286 2 Bushing8 3604-441 1 Axle9 8427-002 4 Nut, Lock

10 8408-041 2 Screw, Cap11 3604-440 1 Axle12 1604-204 1 Block, Spring Adjuster - Right

1604-205 1 Block, Spring Adjuster - Left13 0623-138 2 Ring, Retaining14 1623-836 2 Screw, Cap15 1704-627 2 Pivot - Idler Arm (inc. 16-18)16 8427-802 4 Nut, Lock17 8408-860 4 Screw, Cap18 3604-028 2 Bushing, Flared

19202122232425

262728293031323334

14

1604-187 2 Washer3604-275 2 Axle3604-289 4 Spacer, Pivot - Idler Arm3604-264 2 Wheel, Idler (inc. 23-24)3604-257 2 Bearing3604-256 2 Ring, Retaining1704-852 1 Spring, Suspension - Right (WTUSL)1704-853 1 Spring, Suspension - Left (WTUSL)1704-842 1 Spring, Suspension - Right (WTOSL)1704-843 1 Spring, Suspension - Left (WTOSL)3604-288 2 Sleeve, Spring3604-330 4 Axle8408-090 2 Screw, Cap0704-929 2 Link, Rear Shock3604-109 3 Spacer8408-050 1 Screw, Cap3604-442 1 Shock Absorber (inc. 33-34)1604-262 4 Bushing1604-397 2 Sleeve

2012 Bearcat 570 XT


ARTICULATING SKID FRAME ASSEMBLY0744-606

1 1604-952 4 Cap, Idler Wheel2 8408-880 2 Screw, Cap3 8450-133 2 Washer4 3604-299 2 Wheel, Idler - White (inc. 5-6)5 3604-033 5 Bearing6 0623-946 5 Ring, Retaining7 3604-004 2 Block, Mounting - Idler Wheel8 8408-830 2 Screw, Cap9 8427-802 4 Nut, Lock

10 1623-756 2 Screw, Cap11 3604-463 1 Axle12 8427-002 2 Nut, Lock13 1704-958 2 Rod, Adjuster14 1704-785 2 Spring15 8422-202 2 Nut, Lock

161718192021222324252627282930

3604-429 1 Axle1704-956 1 Arm, Swing (inc. 18-19)0104-386 2 Bushing, Flared1623-010 1 Fitting, Grease3604-427 2 Adjuster, Track8042-486 2 Nut0623-123 2 Screw, Cap0623-921 2 Washer3604-450 1 Axle, Rear Wheel3604-451 2 Spacer3604-049 1 Wheel, Idler (inc. 5-6)3604-503 2 Spacer3604-587 2 Wheel, Idler - White (inc. 5-6)0623-664 2 Washer8408-831 2 Screw, Cap

15

2012 Bearcat 570 XT


CHASSIS ASSEMBLY0746-124

1 1707-332 1 Chassis - Assembly (inc. 2-3 and four No. 4)

2 1623-428 4 Screw, Cap3 8476-835 4 Screw, Machine4 8427-802 7 Nut, Lock5 5606-515 1 End Cap, Tunnel6 8060-682 12 Rivet7 0423-577 16 Clip, U-Nut8 8471-616 12 Screw, Machine9 3606-920 1 Bracket, Toe Hook - Right

3606-921 1 Bracket, Toe Hook - Left10 3606-710 1 Shield, Toe - Right

3606-711 1 Shield, Toe - Left11 8060-686 8 Rivet12 5606-580 1 Footrest, Passenger - Right

5606-581 1 Footrest, Passenger - Left13 4606-454 1 Strap, Hold-Down - Right

4606-455 1 Strap, Hold-Down - Left14 8060-510 3 Rivet15 4706-508 1 Wearstrip, Tunnel16 0123-149 3 Washer17 0623-038 1 Nut w/Washer

1819202122232425262728

2930

31323334

35

16

8053-212 1 Washer, External Tooth Lock1623-625 2 Plug8476-620 4 Screw, Machine4706-300 1 Close-Off, Front End4606-770 1 Tab, Mounting - Resonator0612-111 1 Bumper8476-616 4 Screw, Machine2606-007 1 Foil, Protective8427-602 12 Nut, Lock8408-620 4 Screw, Cap0607-806 1 Frame, Mounting - Shock - Right0607-807 1 Frame, Mounting - Shock - Left8408-625 4 Screw, Cap1707-170 1 Bracket, Mounting - Front Suspension

(inc. 31-32)1623-443 2 Bolt, Ribbed0605-763 4 Bushing8408-820 3 Screw, Cap6611-688 1 Decal, Reflector - Right - Red6611-689 1 Decal, Reflector - Left - Red9611-438 X 1 Decal, Tunnel - Right9611-439 X 1 Decal, Tunnel - Left

2012 Bearcat 570 XT


HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY (WTUSL)0746-125

1 3718-113 X 1 Hood w/Decals - Blue (inc. 2-7)2 7800-996 X 1 Hood w/o Decals - Blue (inc. 3-5)3 1623-610 2 Pin, Retaining4 5706-084 1 Clip, Hood Hold-Down - Right

5706-085 1 Clip, Hood Hold-Down - Left5 1623-409 2 Nut, Push6 9611-422 X 1 Decal, “Arctic Cat” - Right

9611-423 X 1 Decal, “Arctic Cat” - Left7 9611-399 X 1 Decal, 50th Anniversary8 6606-027 1 Bracket, Hinge9 1623-469 4 Nut, Stamped

10 5606-962 1 Windshield11 1623-677 1 Rivet, Reinstallable12 4606-961 1 Bracket, Windshield - Hold-Down13 1623-129 1 Screw, Self-Tapping14 5606-277 1 Bracket, Windshield15 5606-934 1 Bezel, Intake - Right - Blue

5606-935 1 Bezel, Intake - Left - Blue16 4606-926 2 Strap, Hold-Down17 3718-120 X 1 Spar, Front w/Decals - Right - Black

(inc. 18-21)3718-121 X 1 Spar, Front w/Decals - Left - Black

(inc. 18-19 and 21)

18

19

2021

22232425262728293031

3233

3718-318 X 1 Spar, Front w/o Decals - Right - Black (inc. 19)

3718-319 X 1 Spar, Front w/o Decals - Left - Black (inc. 19)

0617-656 X 1 Foam, Front Spar - Right0617-657 X 1 Foam, Front Spar - Left4606-934 1 Foil, Protective9611-434 X 1 Decal, Front Spar - Right9611-435 X 1 Decal, Front Spar - Left0623-797 2 Screw, Self-Tapping1623-030 2 Clip, U-Nut5606-351 1 Fascia, Front - Black0623-362 2 Clip, Retaining0623-966 2 Screw, Self-Tapping8053-242 2 Washer, External Tooth Lock8427-602 2 Nut, Lock1623-775 2 Screw, Shoulder4706-961 1 Bumper, Front (inc. 31)9611-386 1 Decal, Reflector - Right - Amber9611-387 1 Decal, Reflector - Left - Amber8408-025 2 Screw, Cap8427-002 2 Nut, Lock

17

2012 Bearcat 570 XT


HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY (WTOSL)0746-126

1 3718-113 X 1 Hood w/Decals - Blue (inc. 2-7)2 7800-996 X 1 Hood w/o Decals - Blue (inc. 3-5)3 1623-610 2 Pin, Retaining4 5706-084 1 Clip, Hood Hold-Down - Right

5706-085 1 Clip, Hood Hold-Down - Left5 1623-409 2 Nut, Push6 9611-422 X 1 Decal, “Arctic Cat” - Right

9611-423 X 1 Decal, “Arctic Cat” - Left7 9611-399 X 1 Decal, 50th Anniversary8 6606-027 1 Bracket, Hinge9 1623-469 4 Nut, Stamped

10 6606-278 1 Windshield11 1623-677 1 Rivet, Reinstallable12 1623-902 2 Screw, Machine13 1623-837 4 Washer, Rubber14 8050-242 2 Washer15 0124-054 1 Snap Cap w/Washer16 0623-121 1 Screw, Machine17 5706-073 1 Support, Windshield18 0623-845 1 Nut, Expansion19 4606-961 1 Bracket, Windshield - Hold-Down20 1623-129 1 Screw, Self-Tapping21 5606-277 1 Bracket, Windshield22 5606-934 1 Bezel, Intake - Right - Blue

5606-935 1 Bezel, Intake - Left - Blue23 4606-926 2 Strap, Hold-Down

24

25

26

2728

29303132333435363738

3940

18

3718-120 X 1 Spar, Front w/Decals - Right - Black (inc. 25-28)

3718-121 X 1 Spar, Front w/Decals - Left - Black (inc. 25-26 and 28)

3718-318 X 1 Spar, Front w/o Decals - Right - Black (inc. 26)

3718-319 X 1 Spar, Front w/o Decals - Left - Black (inc. 26)

0617-656 X 1 Foam, Front Spar - Right0617-657 X 1 Foam, Front Spar - Left4606-934 1 Foil, Protective9611-434 X 1 Decal, Front Spar - Right9611-435 X 1 Decal, Front Spar - Left0623-797 2 Screw, Self-Tapping1623-030 2 Clip, U-Nut5606-351 1 Fascia, Front - Black0623-362 2 Clip, Retaining0623-966 2 Screw, Self-Tapping8053-242 2 Washer, External Tooth Lock8427-602 2 Nut, Lock1623-775 2 Screw, Shoulder4706-961 1 Bumper, Front (inc. 38)9611-386 1 Decal, Reflector - Right - Amber9611-387 1 Decal, Reflector - Left - Amber8408-025 2 Screw, Cap8427-002 2 Nut, Lock

2012 Bearcat 570 XT


HEADLIGHT AND WIRING ASSEMBLIES0744-472

1 0609-872 1 Lens/Reflector - Headlight - Right (inc. 2-4)

0609-873 1 Lens/Reflector - Headlight - Left (inc. 2-4)

2 0609-783 2 Bulb, Headlight - Low Beam3 0609-831 2 Bulb, Headlight - High Beam4 0609-779 2 Adjuster, Headlight - Assembly

56789

1011

1686-633 X 1 Harness, Console1686-612 1 Harness, Main (inc. 7-8)0630-100 2 Fuse, 7.5 Amp0630-102 1 Cover, Fuse Holder0486-164 1 Tether, Accessory Connector - Optional3706-761 1 Wrap, Harness0123-903 AR Tie, Cable - 11.5 in.

19

2012 Bearcat 570 XT


CONSOLE ASSEMBLY (WTUSL)0746-127

1 4606-575 1 Housing, Speedometer/Tachometer2 0620-364 1 Speedometer/Tachometer3 0620-322 1 Bracket, Retaining4 0423-493 2 Nut w/Washer5 1623-129 3 Screw, Self-Tapping6 1623-618 3 Screw, Self-Tapping7 3718-116 X 1 Console - Black (inc. 8-12)8 7611-574 1 Decal, Caution - French9 7611-575 1 Decal, Caution - English

10 8611-848 1 Decal, Warning - French11 8611-849 1 Decal, Warning - English12 1411-798 1 Decal, Aircat13 0617-558 1 Foam, Console - Front

14151617181920212223

2425

20

0617-559 1 Foam, Console - Rear0623-785 2 Screw, Self-Tapping1623-669 2 Screw, Shoulder5606-658 1 Close-Off, Handlebar6606-011 1 Nut, Retaining0687-208 1 Cable, Choke (inc. 20)0687-219 1 Lever, Choke Cable - Kit0609-910 X 1 Switch, Ignition (inc. 22-24)0430-054 1 Cover, Key0430-042 1 Key, Ignition Y Series - Left-Side Cut0430-043 1 Key, Ignition Z Series - Right-Side Cut0430-050 1 Nut, Retaining0630-264 1 Washer

2012 Bearcat 570 XT


CONSOLE ASSEMBLY (WTOSL)0746-128

1 4706-836 1 Housing, Speedometer/Tachometer2 0620-364 1 Speedometer/Tachometer3 0620-322 1 Bracket, Retaining4 0423-493 2 Nut w/Washer5 1623-129 3 Screw, Self-Tapping6 1623-618 3 Screw, Self-Tapping7 3718-116 X 1 Console - Black (inc. 8-12)8 7611-574 1 Decal, Caution - French9 7611-575 1 Decal, Caution - English

10 8611-848 1 Decal, Warning - French11 8611-849 1 Decal, Warning - English12 1411-798 1 Decal, Aircat13 0617-558 1 Foam, Console - Front

14151617181920212223

2425

0617-559 1 Foam, Console - Rear0623-785 2 Screw, Self-Tapping1623-669 2 Screw, Shoulder5606-658 1 Close-Off, Handlebar6606-011 1 Nut, Retaining0687-208 1 Cable, Choke (inc. 20)0687-219 1 Lever, Choke Cable - Kit0609-910 X 1 Switch, Ignition (inc. 22-24)0430-054 1 Cover, Key0430-042 1 Key, Ignition Y Series - Left-Side Cut0430-043 1 Key, Ignition Z Series - Right-Side Cut0430-050 1 Nut, Retaining0630-264 1 Washer

21

2012 Bearcat 570 XT


SKID PLATE AND SIDE PANEL ASSEMBLY0746-129

1 3718-350 X 1 Panel, Side - Upper - Right w/Decals - Black (inc. 2-5)

3718-351 X 1 Panel, Side - Upper - Left w/Decals - Black (inc. 3 and 5)

2 2718-288 1 Panel, Side - Upper - Right w/o Decals - Black (inc. 3-4)

2718-793 1 Panel, Side - Upper - Left w/o Decals - Black (inc. 3)

3 0617-562 1 Foam, Upper Side Panel - Right0617-057 1 Foam, Upper Side Panel - Left

4 4606-799 1 Foil, Protective5 9611-426 X 2 Decal, “Bearcat”6 4606-650 1 Vent, Upper Side Panel - Rear - Right

4606-651 1 Vent, Upper Side Panel - Rear - Left7 5606-185 1 Vent, Upper Side Panel - Center - Left8 4606-662 1 Vent, Upper Side Panel - Forward -

Right4606-663 1 Vent, Upper Side Panel - Forward - Left

9 3718-420 X 1 Panel, Side - Lower - Right w/Decals - Black (inc. 10-14)

3718-371 X 1 Panel, Side - Lower - Left w/Decals - Black (inc. 10-12 and 14)

10 2718-274 1 Panel, Side - Lower - Right - Black (inc. 11-13)

2718-349 1 Panel, Side - Lower - Left - Black (inc. 11-12)

11 0617-564 1 Foam, Lower Side Panel - Front - Right

0617-566 1 Foam, Lower Side Panel - Front - Left

12 0617-568 1 Foam, Lower Side Panel - Rear - Right

0617-567 1 Foam, Lower Side Panel - Rear - Left

1314

15161718192021222324

2526272829303132333435363738

22

5606-548 1 Foil, Protective - Right9611-436 X 1 Decal, “XT” - Right9611-437 X 1 Decal, “XT” - Left6606-219 1 Foil, Protective6606-218 1 Foil, Protective6606-220 1 Foil, Protective0423-355 3 Screw, Shoulder5606-404 1 Deflector, Exhaust8408-620 10 Screw, Cap8427-602 15 Nut, Lock8408-635 2 Screw, Cap4606-926 2 Strap, Hold-Down5706-172 X 1 Plate, Skid - Right4706-073 1 Plate, Skid - Left8061-506 3 Rivet6606-423 X 1 Shield, Heat - Hinge4606-798 1 Foil, Protective4606-797 1 Foil, Protective8060-510 3 Rivet1712-348 1 Plate, Exhaust - Outlet2612-268 1 Shield, Heat2612-287 1 Seal, Exhaust - Outlet8061-508 2 Rivet1712-501 1 Shield, Heat - Exhaust Outlet0623-778 7 Rivet8061-708 7 Rivet0623-966 4 Screw, Self-Tapping0423-538 2 Screw, Self-Tapping

2012 Bearcat 570 XT


BELT GUARD ASSEMBLY0745-919

1 1707-153 1 Guard, Belt2 1611-565 1 Decal, Warning - Belt Guard3 0617-661 X 1 Foam, Belt Guard4 0713-010 1 Duct, Air-Out (inc. 5-6)5 0617-561 1 Foam, Air-Out6 1623-809 2 Clip, Retaining7 9611-684 X 1 Decal, Clutching Chart8 0617-662 X 1 Foam, Air-Out - Upper

9101112131415

0123-802 3 Washer8060-688 3 Rivet1707-169 1 Hinge, Belt Guard - Rear8060-504 2 Rivet1623-720 2 Pin, Belt Guard1707-168 1 Hinge, Belt Guard - Front8061-508 4 Rivet

23

2012 Bearcat 570 XT


GAS TANK ASSEMBLY0744-476

1 2670-029 1 Tank, Gas - Assembly (inc. 2-3)2 1670-787 1 Fitting, Elbow3 1670-822 1 Grommet4 0670-427 1 Cap, Gas Tank - Assembly (inc. 5)5 0109-733 1 Seal, Gas Tank Cap6 1623-233 1 Clamp, Hose7 6101-009 AR Hose, Gasline - 50 ft

6101-001 AR Hose, Gasline - 100 ft8 0510-358 1 Strainer9 0610-815 AR Hose, Gasline - 50 ft

0610-814 AR Hose, Gasline - 100 ft

101112

13141516171819

24

1670-325 1 Grommet2670-020 1 Fitting, Elbow4706-746 1 Knee Pad, Right4706-747 1 Knee Pad, Left8470-510 2 Screw, Machine0423-101 2 Screw, Shoulder0123-788 AR Tie, Cable - 8 in.0423-577 2 Clip, U-Nut0619-946 AR Tape, Foam - 1 ft6606-069 1 Bracket, Gas Tank8060-686 3 Rivet

2012 Bearcat 570 XT


SEAT SUPPORT ASSEMBLY0744-799

1 5606-360 1 Spar, Rear - Right - Black5606-361 1 Spar, Rear - Left - Black

2 0423-396 2 Screw, Self-Tapping3 0423-557 2 Screw, Shoulder4 0423-355 4 Screw, Shoulder5 8427-602 4 Nut, Lock6 4706-037 1 Tube, Support

789

10111213

8408-616 2 Screw, Cap8408-625 4 Screw, Cap0605-968 1 Plate, Support - Upper0423-577 2 Clip, U-Nut8060-488 1 Rivet0605-948 1 Bracket, Nut Holder8424-602 4 Nut

25

2012 Bearcat 570 XT


FRONT SEAT ASSEMBLY0743-695

1 4706-650 1 Seat Assembly - Front (inc. 2-14 and two No. 15)

2 4706-649 1 Cover, Seat (inc. 3)3 5606-378 1 Wire, Seat4 4706-118 1 Foam, Seat5 5606-379 1 Wire, Seat6 0624-528 AR Staple7 2706-164 1 Latch, Seat - Assembly (inc. 8-11)

89

101112131415

26

2606-854 1 Lever, Seat Latch1673-635 1 Cover, Seat Latch0673-023 1 Clip, Spring1673-634 1 Back, Seat Latch4706-529 1 Plate, Backing8060-686 5 Rivet5606-371 1 Base, Seat1623-609 6 Screw, Self-Tapping

2012 Bearcat 570 XT


PASSENGER SEAT AND BACKREST ASSEMBLY0744-608

1 4706-652 1 Seat, Passenger - Assembly (inc. 2-14)2 4706-651 1 Cover, Passenger Seat (inc. 3)3 5606-378 1 Wire, Seat4 4706-121 1 Foam, Seat5 5606-380 1 Wire, Seat6 5606-278 1 Base, Seat7 6990-283 AR Velcro - 6.5 ft8 5606-834 1 Windguard - Right

5606-835 1 Windguard - Left

9101112131415

1623-129 4 Screw, Self-Tapping4706-865 1 Frame, Seat8427-602 4 Nut, Lock8408-640 4 Screw, Cap4706-250 1 Cover, Backrest5606-718 1 Foam, Backrest0541-447 4 Pin, Mounting

27

2012 Bearcat 570 XT


REAR BUMPER, RACK RAIL, SNOWFLAP, AND TAILLIGHT ASSEMBLY0744-800

1 5706-065 1 Riser, Seat - Assembly2 1623-345 1 Stud, Seat3 1623-083 1 Nut4 8422-002 1 Nut, Lock5 0123-802 1 Washer6 8060-706 7 Rivet7 4606-162 1 Cable8 1623-022 1 Screw, Self-Tapping9 8408-616 4 Screw, Cap

10 0623-579 2 Hinge, Seat-Base11 5606-802 2 Seal12 5606-803 1 Seal13 0441-592 6 Insert14 8476-820 6 Screw, Machine15 4706-258 1 Mount, Rack - Right

4706-259 1 Mount, Rack - Left

161718192021222324252627282930

28

8427-802 14 Nut, Lock8427-602 4 Nut, Lock3606-740 1 Snowflap0623-184 4 Washer1623-782 4 Screw, Machine0623-301 2 Screw, Self-Tapping1623-786 1 Clamp, Wire8476-835 4 Screw, Machine4706-065 1 Bumper, Rear - Black5611-852 1 Decal, Warning - Towing - English5611-853 1 Decal, Warning - Towing - French4606-156 1 Hitch, Pintle8050-242 1 Washer8408-832 2 Screw, Cap0609-887 1 Taillight, LED

- 4706-072 1 Kit, Tool - Not Illustrated

2012 Bearcat 570 XT


ENGINE AND RELATED PARTS0745-922

1 0662-565 1 Engine, AA56A92 0636-363 1 Handle, Recoil3 0606-885 1 Cap, Recoil Handle4 8409-020 1 Screw, Cap5 0608-571 1 Mount, Engine - Rear6 1623-553 5 Screw, Cap7 8427-802 2 Nut, Lock8 0608-496 1 Mount, Engine9 0708-543 1 Plate, Snubber

10 0627-046 1 Belt, Drive11 0746-442 X 1 Clutch, Drive - Uncalibrated

12131415161718192021

1623-649 1 Washer, High Collar1623-792 1 Bolt, Clutch1623-560 1 Screw, Cap0608-251 1 Mount, Engine - Single8047-486 5 Nut, Lock0608-562 1 Plate, Engine Mount0608-250 2 Mount, Engine - Double8051-337 4 Washer, Lock8002-402 4 Screw, Cap0686-126 1 Wire, Ground

29

2012 Bearcat 570 XT


EXHAUST ASSEMBLY0746-130

1 1712-578 1 Chamber, Expansion - Assembly (inc. 2-7)

2 1712-471 1 Chamber, Expansion3 2612-440 1 Cover, Expansion Chamber - Upper4 2612-441 1 Cover, Expansion Chamber - Lower5 2612-442 2 Packing, Expansion Chamber6 0624-552 AR Tie, Perforated Band - 5 ft

0624-541 AR Tie, Perforated Band - 25 ft7 1612-178 2 Spring, Exhaust8 2612-399 7 Spring, Extension9 1712-493 1 Manifold, Exhaust

10 0612-131 1 Gasket, Exhaust - Manifold11 1712-725 X 1 Resonator

12131415161718192021222324

30

8050-282 1 Washer8408-850 1 Screw, Cap1612-323 1 Gasket, Exhaust - Tailpipe0412-577 1 Bushing8427-802 2 Nut, Lock1612-873 2 Grommet8060-686 6 Rivet2612-024 2 Bracket, Mounting - Resonator2612-010 1 Shield, Heat1623-437 1 Screw, Self-Tapping8427-602 1 Nut, Lock8408-825 1 Screw, Cap8450-133 1 Washer

2012 Bearcat 570 XT


ELECTRIC START - STARTER MOTOR ASSEMBLY0745-954

1 0745-382 X 1 Motor, Starter (inc. 2-4)2 0745-381 X 1 Pinion Drive Assembly (inc. 3)3 0745-380 X 1 Kit, Pinion Stopper4 8427-602 1 Nut, Lock5 0623-892 1 Screw, Self-Tapping6 0623-144 AR Tie, Cable - 17.5 in.7 1623-553 4 Screw, Cap

89

10111213

0745-334 1 Bracket, Mounting - Right0645-568 1 Isolator, Starter Mounting - Right0645-569 1 Isolator, Starter Mounting - Left0745-335 1 Bracket, Mounting - Left0645-591 X 1 Gear, Ring1623-821 6 Screw, Machine

31

2012 Bearcat 570 XT


BATTERY AND TRAY ASSEMBLY0744-384

1 0745-047 1 Battery (inc. 2-5)2 0645-151 1 Decal, Warning3 0645-045 6 Cap, Battery4 0645-152 1 Clamp, Hose5 0645-263 1 Hose, Vent6 0745-315 1 Tray, Battery7 8408-630 2 Screw, Cap8 3002-964 2 Clamp, Wire9 8427-602 5 Nut, Lock

10 8476-816 1 Screw, Machine11 8427-802 1 Nut, Lock12 0745-318 1 Bracket, Hold-Down - Battery13 1623-725 1 Screw, Shoulder

141516171819202122232425

32

0423-716 1 Nut, Wing8050-217 1 Washer0745-329 1 Rod, Hold-Down - Battery0445-058 1 Solenoid, Starter Relay0623-038 2 Nut w/Washer0645-587 1 Cable, Battery/Solenoid (inc. 20)0645-521 1 Boot, Terminal - Battery0645-586 1 Cable, Battery/Ground0645-584 1 Cable, Starter-to-Ground0645-583 1 Cable, Solenoid/Starter (inc. 24)0645-327 1 Boot, Terminal0123-788 AR Tie, Cable - 8 in.

2012 Bearcat 570 XT


CARBURETOR AND FUEL PUMP ASSEMBLY0742-686

1 2670-155 2 Carburetor Assembly - VM34-6312 0623-652 2 Clamp, Hose3 0610-442 2 Hose, Drain4 0115-544 2 Flange, Carburetor (inc. 5)5 0109-709 2 Clamp6 0670-210 2 Spacer7 0610-415 4 Clamp, Hose8 0610-772 AR Hose, Gasline - 25 ft

9101112131415

8427-602 2 Nut, Lock1670-262 1 Pump, Fuel0619-776 AR Conduit, Flexible - 5 ft0610-007 AR Hose, Impulse - 25 ft0610-563 4 Clamp, Hose0610-691 AR Hose, Gasline - 10 ft1670-166 1 Filter, Fuel

33

2012 Bearcat 570 XT


AIR SILENCER ASSEMBLY0746-131

1 0770-980 X 1 Intake, Support - Assembly (inc. 2-9)2 1670-732 1 Intake, Support - Top3 2670-240 X 1 Resonator, Upper - Plenum - Right4 2670-255 X 1 Cap, Upper Resonator5 1670-853 1 Resonator, Upper - Plenum - Left6 0623-165 4 Clip, Retaining7 2670-091 1 Close-Off, Intake8 0770-885 1 Intake, Support - Bottom9 0623-784 12 Screw, Self-Tapping

10 4606-276 4 Grommet11 0423-356 2 Screw, Shoulder

1213141516171819202122

34

8050-212 2 Washer4606-275 2 Grommet8427-602 2 Nut, Lock1670-831 1 Cover, Top Plenum - Left1670-942 1 Seal, Air Silencer1670-941 1 Silencer, Air8060-686 2 Rivet1623-129 2 Screw, Self-Tapping5606-598 1 Bracket, Air Silencer0617-660 X 1 Foam, Air Silencer1670-944 2 Boot, Air Silencer

2012 Bearcat 570 XT


OIL TANK ASSEMBLY0744-480

1 0770-909 1 Tank, Oil (inc. 2-8)2 0609-773 1 Sensor, Low Oil3 1670-325 1 Grommet4 1670-481 1 Fitting, Oil Tank5 1670-365 1 Cap, Oil Tank (inc. 6)6 0109-733 1 Seal, Cap - Oil Tank7 1611-564 1 Decal, Oil Tank8 6606-185 1 Foil, Protective

9101112

131415

8427-602 4 Nut, Lock8408-620 4 Screw, Cap1623-042 1 Clamp, Hose6101-009 AR Hose, Oil - 25 ft6101-001 AR Hose, Oil - 100 ft1623-351 1 Clamp, Hose0716-558 AR Conduit, Protective - 10 ft0123-811 2 Tie, Cable - 4 in.

35

2012 Bearcat 570 XT


DRIVE CLUTCH0744-677

1 0746-442 X 1 Clutch, Drive - Uncalibrated (inc. 2-4)2 0646-431 6 Screw, Shoulder3 0646-430 6 Washer, Lock4 0646-439 1 Spring, Drive Clutch - Black/White5 4639-674 1 Kit, Cam Arm (inc. 6-9)6 8048-366 3 Nut, Lock

789

10

36

1602-692 6 O-Ring1623-183 3 Screw, Set0646-747 3 Pin, Cam Arm0746-822 3 Arm, Cam (inc. 8)0746-670 3 Arm, Cam (inc. 8) - 5-9,000 ft Alt.0746-669 3 Arm, Cam (inc. 8) - Over 9,000 ft Alt.

2012 Bearcat 570 XT


DRIVEN CLUTCH0743-521

- 0726-283 1 Driven Clutch Assembly1 0748-702 1 Bracket, Torque 46°/40° (inc. 2-3)

0748-700 1 Bracket, Torque 36° (inc. 2-3) - Over 5,000 ft Alt.

2 0648-433 1 Ring, Snap3 0648-009 1 Bearing4 0648-713 2 Seat, Spring5 0648-774 1 Spring, Driven Clutch - Orange

6789

101112

0648-753 1 Spacer0648-453 1 Seat, Spring0648-097 6 Pin, Cam Roller0648-139 6 Roller, Cam8070-224 6 Pin, Spring0637-322 1 Retainer, Torque Bracket (inc. 12)1623-517 9 Screw, Machine

37

2012 Bearcat 570 XT


CARBURETOR0738-474

- 2670-155 1 Complete Carburetor Assembly VM34-631

1 – 1 Mixing Body Assembly - Not a Service Part

2 6505-188 1 Cap, Starter Plunger3 6505-033 1 Spring, Starter Plunger4 6505-035 1 Starter Plunger5 6505-021 1 Spring, Throttle Stop Screw6 6505-022 1 Screw, Throttle Stop7 6505-020 1 Spring, Pilot Air Screw8 6505-019 1 Screw, Pilot Air9 6505-047 1 Pilot Jet 40

6505-029 1 Pilot Jet 35 - Over 5,000 ft Alt.10 6505-620 1 Ring, Baffle11 6505-137 1 Main Jet 220 - Alternate Carburetor

Parts on Page 4812 6505-558 1 Cap, Mixing Body13 6506-393 1 Spring, Piston Valve14 6505-630 1 Seat, Spring15 0770-037 1 Retainer, Cable16 6505-559 1 Screw, Machine17 6505-610 1 E-Clip18 6505-437 1 Washer

19202122232425262728293031323334353637383940

38

6506-408 1 Jet Needle 6CE25-46505-561 1 Piston Valve CA 3.06506-407 1 Needle Jet P-4M0623-137 2 Screw, Self-Tapping0630-076 1 Switch, Magnetic6505-186 1 Plate, Retaining6505-036 1 Screw, Machine6505-024 1 Washer6505-160 1 Needle Valve Assembly 1.56505-153 1 Pin, Float Arm6505-027 1 Arm, Float6505-010 2 Cap6505-009 2 Float6505-030 1 Gasket, Float Chamber6505-632 1 Chamber, Float6505-608 2 Plate, Hose6505-624 2 Hose6505-014 4 Screw, Machine6505-622 1 O-Ring6505-617 1 Screw, Drain6505-569 1 Cap6505-607 1 Washer

2012 Bearcat 570 XT


CRANKCASE AND CYLINDER0744-682

1 3007-477 1 Head, Cylinder2 3005-998 1 Gasket, Head3 3006-080 5 Pad, Cylinder Head4 3006-081 4 Pad, Cylinder Head5 3007-478 2 Bolt, Stud6 3007-399 8 Screw, Cap7 3007-390 2 Nut8 0217-709 2 Plug, Spark (BR9EYA)9 3007-479 2 Cylinder Assembly

10 3006-001 1 Gasket, Cylinder11 3005-207 8 Bolt, Stud

1213141516171819202122

3007-480 4 Bolt, Stud3004-975 4 Pin, Dowel3007-373 4 Nut3007-391 8 Nut3004-775 1 Plate, Oil Seal3007-392 4 Screw, Cap3007-676 1 Crankcase Assembly (inc. 19-22)3003-289 1 Bushing3005-206 2 Pin, Dowel3005-410 8 Screw, Cap3007-411 4 Screw, Cap

39

2012 Bearcat 570 XT


PISTON AND CRANKSHAFT0739-401

1 3007-863 2 Piston Assembly (inc. 2-4)2 3006-004 2 Ring Set, Piston3 3003-537 4 Ring, Snap4 – 2 Piston - Not a Service Part5 3004-830 2 Pin, Piston6 3004-780 4 Washer7 3005-993 2 Bearing8 3007-864 1 Crankshaft Assembly (inc. 9-28)9 3007-482 2 Rod, Connecting

10 3004-514 2 Bearing11 3005-989 3 Shim12 3006-006 1 Pin, Crank13 3006-011 1 Balancer14 3007-440 3 Screw, Machine15 3006-464 2 Bearing16 3008-501 1 Washer17 3006-007 1 Crankshaft - Right

18192021222324252627282930313233

40

3006-008 1 Wheel, Crankshaft3002-827 1 Spacer3005-373 1 Gear, Oil Pump Drive3003-112 1 Ring, Seal3003-171 1 Race, Crankshaft Seal3003-306 1 Retainer, Crankshaft Seal3005-992 1 Bearing3006-009 1 Crankshaft - Center3003-800 1 Washer3007-865 1 Crankshaft - Left3005-994 1 Bearing, Crankshaft - Left3006-465 1 Seal, Oil3003-216 1 C-Ring, Crankshaft3003-658 4 Pin, Alignment3005-995 1 Seal, Oil3010-070 1 Key

2012 Bearcat 570 XT


INTAKE ASSEMBLY0741-927

1 3006-615 4 Gasket, Intake2 3006-466 1 Shield, Heat3 3006-075 2 Insulator, Intake4 3007-481 4 Bolt, Stud5 3007-418 4 Washer

6789

3007-417 8 Washer, Lock3007-416 8 Nut3003-503 2 Gasket, Exhaust3007-419 4 Bolt, Stud

41

2012 Bearcat 570 XT


REED VALVE ASSEMBLY0739-381

1 3006-012 2 Valve, Reed - Assembly (inc. 2-5)2 3006-013 2 Stopper, Reed Valve3 3006-014 2 Valve, Reed

456

42

3006-083 4 Screw, Machine3006-084 4 Nut3006-529 4 Screw, Cap

2012 Bearcat 570 XT


OIL PUMP0739-382

1 3007-866 1 Oil Pump Assembly2 3002-770 1 Gear, Oil Pump Driven3 3002-749 1 Shim4 3005-126 1 O-Ring5 3003-749 1 Retainer, Oil Pump6 3008-030 1 O-Ring7 3007-471 2 Screw, Cap

89

10111213

3402-009 2 Gasket3004-346 1 Bolt, Union3005-224 1 Valve, Check3003-218 2 Clamp, Hose3005-032 1 Protector3005-225 1 Hose, Oil Pump

43

2012 Bearcat 570 XT


CYLINDER COWLING ASSEMBLY0743-721

1 3006-017 1 Cowling, Front2 3007-483 1 Cowling, Rear3 3007-484 1 Screw, Cap4 3006-089 1 Insert

5678

44

3006-088 7 Insert3006-530 7 Screw, Cap3007-485 2 Screw, Cap3005-996 2 Grommet

2012 Bearcat 570 XT


RECOIL STARTER0743-711

1 3007-688 1 Starter Assembly (inc. 2-6)2 3006-090 1 Roller, Starter3 3006-091 1 Ratchet Set4 3007-487 1 Spring5 3006-092 1 Plate, Friction

6789

10

3006-093 1 Screw, Cap3006-889 1 Rope, Starter3006-020 1 Pulley, Starter3006-463 3 Screw, Cap3007-488 8 Screw, Cap

45

2012 Bearcat 570 XT


MAGNETO0741-929

1 3005-636 1 Stator Assembly2 3007-867 1 Rotor/Flywheel3 3006-022 1 Base, Stator - Plate4 3007-449 4 Screw, Cap5 3007-489 3 Screw, Cap6 3006-476 1 Screw, Cap

789

1011

46

3005-987 1 Washer3007-424 1 Washer, Lock3007-433 2 Screw, Cap3005-926 1 Sensor, Ignition Timing3006-531 1 Grommet

2012 Bearcat 570 XT


ELECTRICAL0739-394

1 3007-868 1 CDI Unit2 3007-577 1 Harness, CDI3 3003-474 1 Cover, Connector

456

3006-534 1 Coil, Ignition3005-387 1 Clamp3006-367 2 Cap, Spark Plug

47

48

ALTERNATE CARBURETOR PARTS

* For models with carburetor switch.

Main Jets AvailableJet p/n Jet p/n65 6505-299 380 6505-077

67.5 6505-300 390 6505-07875 6505-296 400 6505-124120 6505-270 410 6505-212130 6505-216 420 6505-125140 6505-217 430 6505-146150 6505-168 440 6505-126160 6505-064 450 6505-147170 6505-065 460 6505-127180 6505-056 470 6505-148190 6505-066 480 6505-149200 6505-144 490 6505-150210 6505-145 500 6505-151220 6505-137 510N 6506-378230 6505-067 520 6505-530240 6505-079 520N 6506-379250 6505-068 530N 6506-380260 6505-017 540 6505-531270 6505-069 540N 6506-381280 6505-080 550N 6506-382290 6505-123 560 6505-172300 6505-128 560N 6506-383310 6505-136 580 6505-211320 6505-074 600 6505-532330 6505-070 640 6505-533340 6505-076 660 6505-535350 6505-071 680 6505-169360 6505-038 700 6505-536370 6505-072 720 6505-538

Piston Valves Available (VM)

Slide Carburetor Size (mm) p/n

2.0 28-30 6505-0483.0 28-30 6505-1613.0 30 6505-5103.5 30 6505-5282.5 32-34 6505-2463.5 32-34 6505-2482.5 34 6505-5002.5 34 6505-614*3.0 34 6505-5073.0 34 6505-561*2.0 36 6505-8773.0 36 6505-592*3.0 38 6505-6433.5 38 6505-4363.5 38 6505-5253.5 38 6505-5263.5 38 6505-5543.5 38 6505-613*4.0 38 6505-5043.5 40 6505-575*1.0 40-44 6505-0922.5 40-44 6505-5703.5 40-44 6505-5483.0 40-44 6505-8093.5 40-44 6505-813*

Throttle/Piston Valves Available(TM) (TMX)

Slide Carb. Size (mm) p/n Slide Carb. Size

(mm) p/n

2.0 38 6506-119 3.0 - 6506-1723.0 38 6506-120 3.5 - 6505-9893.0 38 6506-232 4.0 - 6505-9903.5 38 6506-210 4.08 - 6506-3012.5 40 6506-273 4.5 - 6505-991

Starter Jets AvailableJet p/n Jet p/n130 6506-265 150 6506-153135 6506-101

Needle Jets Available (VM)Jet p/n Jet p/n

O-6 (480) 6505-931 Q-0 (166) 6505-190P-0 (159) 6505-155 Q-0 (480) 6505-529P-0 (166) 6505-007 Q-2 (166) 6505-508P-0 (169) 6505-051 Q-4 (166) 6505-214P-2 (480) 6505-595 Q-5 (159) 6505-119P-4 (159) 6505-221 Q-5 (166) 6505-520P-4 (480) 6505-540 Q-6 (166) 6505-506P-4 (169) 6505-164 Z-4 (224) 6505-808P-4 (166) 6505-615 AA-1 (224) 6505-609

P-4M (961) 6506-407 AA-1 (224) 6505-550P-5 (480) 6505-542 AA-5 (224) 6505-099P-6 (159) 6505-247 AA-8 (224) 6505-571P-7 (159) 6506-019 BB-0 (224) 6505-182P-8 (166) 6505-433 BB-5 (224) 6505-180Q-0 (159) 6505-260

Jet Needles AvailableNeedle (VM) p/n Needle (TM) p/n

5DP7 6505-050 9DFH12-54 6506-4216CE25 6506-408 9CFH1-56 6506-1166DH2 6505-252 9DEH1-55 6506-1186DH3 6505-509 9DEH2-57 6506-1156DH4 6505-003 9EGY1-57 6506-1926DH7 6505-215 9EH2-57 6506-1116DH8 6505-236 9EH6-60 6506-117

6DH21 6505-438 9EJ1-60 6506-3846DH41 6505-711 9EJ2-60 6506-4006DF7 6506-297 9DFH2-58 6506-2007DJ2 6505-549 9DFH2-59 6506-2017DH2 6505-097 9DFH3-56 6506-1867DH5 6505-814 9DEH3-56 6506-182

9DFH1-56 6506-2219DFH9-59 6506-3049EH6-59 6506-2289DH9-54 6506-272

9DGH18-53 6506-4179EH6-58 6506-2909EH11-60 6506-4049DFH4-60 6506-2609EFH9-60 6506-374

Needle (TMX) p/n Needle

(TMX) p/n

6FM6-61 6506-335 6FM4-60 6506-2856FM5-60 6506-300 6FM2-60 6506-1746FM5-60 6506-293 6FM7-60 6506-3866FM4-60 6506-012 6FM8-60 6506-403

Inlet Needle Assemblies Available (VM)Seat Diameter Carb. Size (mm) p/n1.5 mm (Steel) 28, 30, 32, 34 6505-0261.5 mm (Viton) 28, 30, 32, 34 6505-1601.5 mm (Steel) 28 — 34 GVM 6505-2451.5 mm (Viton) 36, 38, 40, 44 6505-1711.8 mm (Viton) 36, 38, 40, 44 6505-1752.0 mm (Viton) 36, 38, 40, 44 6505-176

(TM)Seat Diameter Carb. Size (mm) p/n1.5 mm (Steel) 38 6506-1211.8 mm (Steel) 38 6506-144

Pilot Jets Available (VM/TM)Jet p/n Jet p/n

17.5 6505-218 45 6506-41820 6505-138 45 6505-278

22.5 6505-310 47.5 6506-41925 6505-075 50 6506-420

27.5 6505-503 50 6505-26230 6505-073 52.5 6505-26135 6505-297 55 6505-25535 6505-029 60 6505-64240 6505-047 90 6505-396

(TMX)Jet p/n Jet p/n20 6506-001 27.5 6506-004

22.5 6506-002 30 6506-00525 6506-003

Re
f. Part No. Qty. Description Ref. Part No. Qty. Description
Printed in U.S.A. p/n 2259-211

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