perkins service 4.236 parts catalog

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Perkins 4.236 6.354.4 Diesel Engines X X X X 87039034 9/03 PARTS SERVICE PARTS CATALOG

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Page 1: Perkins SERVICE 4.236 PARTS CATALOG

Perkins4.2366.354.4DieselEngines

X

X

X X

87039034 9/03

P A R T S

SERVICEPARTSCATALOG

Page 2: Perkins SERVICE 4.236 PARTS CATALOG

blank page

Page 3: Perkins SERVICE 4.236 PARTS CATALOG

GENERAL INFORMATION

1. Whenever the terms left and right are used, it should be understood to mean froma position facing in direction of travel.

2. Throughout this manual you find common hardware not illustrated, but listed inthe description column. The service part immediately preceding a hardwarelisting is the part using these particular items for mounting purposes. Thishardware is not included with the service part or assembly when ordered as areplacement.

3. New Holland North America, Inc. is continually striving to improve its products.We must, therefore, reserve the right to make improvements or changes when itbecomes practical and possible to do so, without incurring any obligation to makechanges or additions to the equipment sold previously.

ALWAYS USE GENUINE NEW HOLLAND PARTS

NEW HOLLAND NORTH AMERICA, INC., 500 DILLER AVENUE,NEW HOLLAND, PA 17557

Page 4: Perkins SERVICE 4.236 PARTS CATALOG
Page 5: Perkins SERVICE 4.236 PARTS CATALOG

001 BLOCK ASSEMBLY, PERKINS 4.236 DIESEL ENGINE002 CRANKSHAFT & PISTONS, PERKINS 4.236 DIESEL ENGINE003 HEAD, CAMSHAFT, ROCKER ARM & VALVE GROUP, PERKINS 4.236

DIESEL ENGINE004 OIL FILTER & OIL COOLER, PERKINS 4.236 DIESEL ENGINE005 BALANCER & OIL PUMP, PERKINS 4.236 DIESEL ENGINE, USED ON

& BSN LD22580U963999L006 OIL FILTER, OIL PAN & ROCKER COVER GROUP, PERKINS 4.236

DIESEL ENGINE007 COOLING SYSTEM, PERKINS 4.236 DIESEL ENGINE008 FUEL SYSTEM, PERKINS 4.236 DIESEL ENGINE009 INTAKE & EXHAUST MAINFOLDS, PERKINS 4.236 DIESEL ENGINE010 BLOCK ASSEMBLY, PERKINS 6.354.4 DIESEL ENGINE011 CRANKSHAFT & PISTON ASSEMBLY, PERKINS 6.354.4 DIESEL

ENGINE012 ROCKER ARM & TAPPETS, PERKINS 6.354.4 DIESEL ENGINE013 HEAD ASSEMBLY, PERKINS 6.354.4 DIESEL ENGINE014 FRONT COVER & CAMSHAFT, PERKINS 6.354.4 DIESEL ENGINE015 OIL PAN & ROCKER COVER, PERKINS 6.354.4 DIESEL ENGINE016 OIL PUMP GROUP, PERKINS 6.354.4 DIESEL ENGINE017 OIL FILTER & OIL COOLER, PERKINS 6.354.4 DIESEL ENGINE018 MANIFOLDS, PERKINS 6.354.4 DIESEL ENGINE019 FUEL FILTER & LIFT PUMP, PERKINS 6.354.4 DIESEL ENGINE020 FUEL INJECTION PUMP & LINES, PERKINS 6.354.4 DIESEL ENGINE021 WATER OUTLET & WATER PUMP, PERKINS 6.354.4 DIESEL ENGINE022 VACUUM PUMP & DRIVE, PERKINS 6.354.4 DIESEL ENGINE023 FLYWHEEL & FLYWHEEL HOUSING, PERKINS 6.354.4 DIESEL

ENGINE

Page 6: Perkins SERVICE 4.236 PARTS CATALOG

1 2

3 4

4

5

6

9

1415

16

1718 19 20

21

2324

2

PTO 2 to 11

7

11 1210 13

6

22

98

8

10 11 12 13

Before 06/85

17

Page 7: Perkins SERVICE 4.236 PARTS CATALOG

1 Position of the �Figure� on the machine.

2 Reference -- Figure call-out of the part number.

3 Parts supplied in repair kits per symbol reference.

4 Parts illustrated on the Page or in the Figure indicated, or callsfor Variations or Details. Indicates components shown in detailelsewhere in the catalog under the figure number shown.

5 Technical specifications relating to the Part indicated.

6 Item Includes References noted in description.

7 Orientation. (Arrow indicates front of the machine.)

8 Figure description.

9 General information of the figure.

10 Assembly code.

11 Sequence code within the assembly.

12 Page number within the sequence code.

13 Date of printing or updating of page (month--year).

14 Note -- Relating to the Part Number. There is a key to symbols andabbreviations at the bottom of the text page.

15 Non-serviced parts.

16 Further description of the part to help confirm identification.

17 Not available as service part in this market.

18 Part Number.

19 YearBefore 06/85 = Part valid for production 06/85 and beforeFrom 07/85 = Part valid for production from 07/85 and afterSerial NumberBSN 31011913 = Part valid for serial number 31011913 and belowASN 31011914 = Part valid for serial number 31011914 and aboveModification

C 0201 = Part valid UNTIL 0201 change.D 0300 = Part valid FROM 0300 change.F 0202 = Part valid FROM Serial N..... to Serial N.....

Implementationof change.Serial number fromwhich thechangestarts. Thenumbers are indicated on the identification plate of the model.

E.g.: D0300SerialN2503001means that thepart hasbeen installed �From�serial number 2503001. Consequently, the parts marked by C0201, wereinstalled �UP TO� serial number 2501999.

See code table.

20 Total Quantity of the Part referred to in the page. The quantity can bereplaced by the following indications:

M = supplied in metres. AR = quantity as required.

21 Part Description.

22 Footnote references.

23 Figure notes.

24 Model number(s).

1

Page 8: Perkins SERVICE 4.236 PARTS CATALOG

METRIC AND INCH HARDWARE

Page 9: Perkins SERVICE 4.236 PARTS CATALOG

CONVERSION CHART

Page 10: Perkins SERVICE 4.236 PARTS CATALOG

BLOCK ASSEMBLY, PERKINS 4.236 DIESEL ENGINE

Page 11: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

BLOCK ASSEMBLY, PERKINS 4.236 DIESEL ENGINE

1 505622 1 LD70066, Block, Replaces 505467 & 505466, The Short Block does not include the Camshaft or Tappets.

2 505522 4 31358324, Sleeve3 505115 10 33142111, Spacer4 505252 10 32166329, Bolt, Main Bearing5 1 505313 10 0760001,Washer6 505514 1 31134164, Bushing7 NSS 1 32417133, Plug, .252" (6.45mm) OD, Not

Serviced Separately7 NSS 1 32417134, Plug, .3146" (7.99mm) OD, Not

Serviced Separately7 NSS 1 650576, Plug, 1.012" (25.7mm) OD, Not

Serviced Separately7 NSS 9 650563, Plug, 1.265" (32.1mm) OD, Not

Serviced Separately7 NSS 4 650618, Plug, 1.390" (35.3mm) OD, Not

Serviced Separately7 NSS 4 0650577, Plug, 1.512" (38.4mm) OD, Not

Serviced Separately7 NSS 1 32416105, Plug, 1.975" (50.2mm) OD, Not

Serviced Separately8 NSS 1 0650582, Plug, Socket Hd, 7/8"-14, Not

Serviced Separately8 NSS 1 32114501, Plug, Not Serviced Separately9 86539484 1 0650594, Plug, Square Head, 1/8" NPT10 NSS 2 32114116, Plug, Slotted Hd, 5/16"-24, Not

Serviced Separately11 80775 2 Plug, Pipe, Square Hd., 1/4" NPT11 NSS 2 0746451, Plug, HH, 3/8" UNF, Not

Serviced Separately12 220120 1 0920130, Washer, .91" (23mm) ID12 381099 1 0920155, Washer, .40" (10mm) ID13 505503 AR 2138625, Insert, 7/16"-20 x 5/8"-1114 505501 8 0826614, Stud, 7/16" x 1-1/2"

(1) Used on & BSN LD22580U136318

Page 12: Perkins SERVICE 4.236 PARTS CATALOG

BLOCK ASSEMBLY, PERKINS 4.236 DIESEL ENGINE

Page 13: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

BLOCK ASSEMBLY, PERKINS 4.236 DIESEL ENGINE

81547 8 Washer, Lock, 7/16", 092005550456 8 Nut, G5, 7/16"-20, Perkins PN 0576054

15 506055 1 36277831, Support16 505111 2 32811408, Seal17 505247 2 2176369, Screw, 1/4" x 3/4"18 130298 2 Shim, .035" Thk, Perkins No. 092052119 505860 1 2418F475, Seal, Replaces 50504320 506104 1 36817157, Gasket21 1 505204 1 37513851, Cover21 2 506046 1 4142V031, Cover, Includes: Ref. 19

64780 2 Pin, Dowel, 1/4" x 1/2", Perkins No. 0350009

280483 10 Screw, Cap, HH, G5, 5/16"-24 x 1", Perkins PN 0746211

87362 10 Washer, SAE, 5/16", 092000322 506043 1 36814127, Gasket23 505574 1 37161901, Housing

NSS 9 0746255, Cap Screw, 5/16" x 7/8" UNF, Not Serviced Separately

80681 9 Washer, Lock, 5/16", Perkins PN 092005324 505560 1 36813138, Gasket25 505575 1 37166411, Cover25 88118 4 0096238, Screw, Cap, HH, G5, 5/16"-24 x

2-1/2"25 NSS 15 0746255, Screw, Cap, Not Serviced

Separately25 88374 1 Screw, Cap, HH, G5, 3/8"-24 x 1", Perkins

PN 074645480681 15 Washer, Lock, 5/16", Perkins PN 0920053380428S 3 2411152, Washer80680 1 Washer, Lock, 3/8", Perkins PN 0920054

26 505861 1 32116, Seal, Replaces 50546427 505531 1 32186127, Pin

87361 1 Washer, SAE, 1/4", 2411151

(1) Used on & BSN LD22580U136318(2) Used on & ASN LD22580U136319L

Page 14: Perkins SERVICE 4.236 PARTS CATALOG

BLOCK ASSEMBLY, PERKINS 4.236 DIESEL ENGINE

Page 15: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

BLOCK ASSEMBLY, PERKINS 4.236 DIESEL ENGINE

28 505178 1 36825107, Gasket29 505208 1 37556117, Cover

NSS 4 0746252, Screw, Cap, 5/16" x 1/2" UNF, Not Serviced Separately

380428S 4 2411152, Washer

Page 16: Perkins SERVICE 4.236 PARTS CATALOG

CRANKSHAFT & PISTONS, PERKINS 4.236 DIESEL ENGINE

Page 17: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

Note: Do not mix standard and controlled expansion pistons on the same engine.

CRANKSHAFT & PISTONS, PERKINS 4.236 DIESEL ENGINE

1 1 506047 1 U5BG0019, Crankshaft Assy.1 2 506027 1 U5BG0024, Crankshaft Assy.2 505471 1 81558, Bearings, Set, Std2 505472 AR 81558A, Bearings, Set, .010" (.241mm)2 505473 AR 81558B, Bearings, Set, .020" (.508mm)2 505474 AR 8155C, Bearings, Set, .030" (.762mm)3 505073 2 31137311, Washer, Thrust, Std3 505074 AR 31137312, Washer, Thrust, .007" (.178mm)4 505075 2 31137321, Washer, Thrust, Std4 505076 AR 31137322, Washer, Thrust, .007" (.178mm)5 505016 4 ZZ90009, Rod Assy., Connecting,

Includes: Ref. 6 thru 86 505110 8 32762116, Bolt, Connecting Rod7 505852 8 33221321, Nut, Replaces 505121

(33221321)8 505071 4 31134123, Bushing9 505477 1 85042, Bearings, Set, Std9 505478 AR 85042A, Bearings, Set, .010" (.254mm)9 505479 AR 85042B, Bearings, Set, .020" (.508mm)9 505480 AR 85042C, Bearings, Set, .030" (.762mm)10 3 505469 4 68301, Piston & Pin Assy., Std10 3 505470 4 68301C, Piston & Pin Assy., .030"

(.762mm)10 4 506048 4 68809, Piston & Pin Assy., Std10 4 505619 4 68809C, Piston & Pin Assy., .030"

(.762mm)11 300642 8 0170002, Retainer

(1) Used on & BSN LD22580U071167N, Refer to 1496 catalog and Service Bulletin SSD-734 for more information.

(2) Used on & ASN LD22580U071168N, Refer to 1496 catalog and Service Bulletin SSD-734 for more information.

(3) Standard type Pistons & Rings(4) Special controlled expansion type Pistons & Rings, first used in production approximately

January, 1981, they can be identified by a metal insert in the top ring groove. They are used ASN 452285 on Model 1100, ASN 430830 on Model 1495, ASN 328172 on Model 1116 & all Model 1426.

Page 18: Perkins SERVICE 4.236 PARTS CATALOG

CRANKSHAFT & PISTONS, PERKINS 4.236 DIESEL ENGINE

Page 19: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

Note: Do not mix standard and controlled expansion pistons on the same engine.

CRANKSHAFT & PISTONS, PERKINS 4.236 DIESEL ENGINE

12 1 505484 4 41158053, Rings, 5-ring Set, Std12 1 505485 4 41158053C, Rings, Set, .030" (.762mm)12 2 505620 4 41158017, Rings, 3-ring Set, Std12 2 505621 4 41158017C, Rings, Set, .030" (.762mm)13 3 505460 1 41117087, Flywheel Assy.13 4 505630 1 41112707, Flywheel Assy.

3 280561 1 Screw, Cap, HH, G8, 1/2"-20 x 2-3/4"4 280438 2 Screw, Cap, HH, G8, 1/2"-20 x 1", 0746851

14 3 505491 1 0410264, Gear, Ring14 4 505079 1 31162121, Gear, Ring15 NSS 3 0921062, Lock, Not Serviced Separately16 505540 1 33415311, Deflector17 505521 1 31171681, Gear, Crankshaft

80167 1 0500012, Key, Woodruff18 505605 1 31148861, Pulley, 1-groove18A 505629 1 31152683, Pulley, 2-groove19 505600 1 33125124, Washer20 505528 1 32162319, Bolt, Special21 505594 1 41115023, Gear Assy., Includes: Ref. 22

88118 3 0096439, Screw, Cap, HH, G5, 5/16"-24 x 2-1/2"

22 505282 1 0050345, Bushing23 505335 1 0941082, Plate24 505392 1 33426161, Hub25 4 505655 1 37134676, Housing, Flywheel

86631589 6 Screw, Cap, HH, G5, 3/8"-24 x 1-1/4", Perkins PN 0096431

(1) Standard type Pistons & Rings(2) Special controlled expansion type Pistons & Rings, first used in production approximately

January, 1981, they can be identified by a metal insert in the top ring groove. They are used ASN 452285 on Model 1100, ASN 430830 on Model 1495, ASN 328172 on Model 1116 & all Model 1426.

(3) Used on Windrowers & S.P. Haybines (Models 1100, 1116, 1495), engine specifications 22580 & LD22580.

(4) Used on Self-propelled Balers only (Model 1426), engine specification LD80136

Page 20: Perkins SERVICE 4.236 PARTS CATALOG

CRANKSHAFT & PISTONS, PERKINS 4.236 DIESEL ENGINE

Page 21: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

Note: Do not mix standard and controlled expansion pistons on the same engine.

CRANKSHAFT & PISTONS, PERKINS 4.236 DIESEL ENGINE

88206 3 Screw, Cap, HH, G5, 3/8"-16 x 1", 07448523

87362 6 Washer, SAE, 5/16", 09200480680 3 Washer, Lock, 3/8", Perkins PN 0920054

26 1 505656 1 32815118, Plug27 1 505654 1 36843154, Cover28 1 505653 2 36471123, Plate, Cover

88165 8 0748352, Screw, Cap, 1/4" x 1"87361 8 Washer, SAE, 1/4", 092000280682 8 Washer, Lock, 1/4", Perkins PN 0920052

29 1 505652 2 36841142, Gasket30 1 NSS 10 32114441, Plug, Not Serviced Separately31 1 NSS 0350025, Dowel Pin, 1/2" x 1-1/16", Not

Serviced Separately, Make from 81849

(1) Used on Self-propelled Balers only (Model 1426), engine specification LD80136

Page 22: Perkins SERVICE 4.236 PARTS CATALOG

HEAD, CAMSHAFT, ROCKER ARM & VALVE GROUP, PERKINS 4.236 DIESEL ENGINE

Page 23: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

HEAD, CAMSHAFT, ROCKER ARM & VALVE GROUP, PERKINS 4.236 DIESEL ENGINE

1 505523 1 31415292, Camshaft2 505519 1 31171353, Gear

80167 1 0500012, Key, Woodruff3 88626 1 3/16" x 1/2", Bolt, Perkins No. 21160534 505537 1 33153121, Washer5 505116 1 33153128, Washer6 505090 1 31733121, Washer, Tab7 505112 1 33115408, Shim8 50034 1 2182122, Bolt, Special9 505088 8 31431163, Tappet10 505089 8 31434307, Rod, Push11 505595 4 41151419, Arm, Rocker, L.H., Includes:

Ref. 1211 505222 4 41151421, Arm, Rocker, R.H., Includes:

Ref. 1212 86837509 8 2511425, Bushing13 505231 8 0720579, Screw, Adjusting14 87891 8 Nut, Jam, G2, 7/16"-20, Perkins PN

057605215 505475 1 83449, Shaft, Includes: Ref. 1616 NSS 2 0650507, Plug, .419" (10.6mm) OD, Not

Serviced Separately17 505091 2 31743108, Spring18 505092 2 31744123, Spring19 505113 2 33117415, Washer20 505026 2 Ext, .75", Snap Ring, Perkins No. 017015121 505151 1 3775E011, Pipe, Oil22 505258 1 33811113, O-Ring23 NSS 1 0726504, Cap Screw, #10 x 1/2" UNF, Not

Serviced Separately24 505581 4 37521332, Bracket25 505502 4 0826628, Stud

87363 4 Washer, SAE, 7/16", Perkins PN 092000650456 4 Nut, G5, 7/16"-20, Perkins PN 0576054

26 505524 4 31431641, Valve, Intake505987 4 (1)31431881, Valve, Exhaust

Page 24: Perkins SERVICE 4.236 PARTS CATALOG

HEAD, CAMSHAFT, ROCKER ARM & VALVE GROUP, PERKINS 4.236 DIESEL ENGINE

Page 25: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

HEAD, CAMSHAFT, ROCKER ARM & VALVE GROUP, PERKINS 4.236 DIESEL ENGINE

27 505119 16 33173108, Keeper28 1 505850 8 33423147,Cap29 505135 8 33817117, Seal30 505526 8 31745121, Spring31 505535 8 33123117, Seat, Spring32 505536 4 33152139, Insert, Exhaust Valve33 505468 1 ZZ80054, Head Assy., Includes: Valves34 505559 1 36812349, Gasket, Head35 505533 2 32526312, Stud

505120 2 33221316, Nut36 505097 6 32166219, Bolt, Head, 3-1/2" (89mm)36 505632 12 32181455, Bolt, Head, 4-1/8" (105mm)36 505530 2 32181426, Bolt, Head, 4-15/16" (125mm)37 505582 1 NA005017, Cover, (1) Tapped Hole37 505644 1 3753C001, Cover, (2) Tapped Holes

280483 6 Screw, Cap, HH, G5, 5/16"-24 x 1", Perkins PN 0746211

80681 6 Washer, Lock, 5/16", Perkins PN 092005338 505564 1 36851409, Gasket39 513364 1 Pipe, HS, 1/2"-14, Perkins PN 243115440 505968 2 33117426, Shim

(1) 505851 (Perkins 2415B201) O-Ring should also be used on the exhaust valves only.

Page 26: Perkins SERVICE 4.236 PARTS CATALOG

OIL FILTER & OIL COOLER, PERKINS 4.236 DIESEL ENGINE

Page 27: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

OIL FILTER & OIL COOLER, PERKINS 4.236 DIESEL ENGINE

1 505511 1 2654403, Filter, Oil2 1 854937 1 Adaptor, Replaces 6222613 854938 1 Cooler, Oil, Replaces 6222604 505545 1 33555131, Adaptor5 505589 1 37763221, Base, Filter6 505603 1 36862522, Gasket, Spacer to Block7 505602 1 36271061, Spacer8 NSS AR 0096634, Cap Screw, 7/16" x 2" UNF, Not

Serviced Separately8 NSS AR 0096635, Cap Screw, 7/16" x 2 1/4" UNF,

Not Serviced Separately8 NSS AR 0096636, Cap Screw, 7/16" x 2 1/2" UNF,

Not Serviced Separately81547 2 Washer, Lock, 7/16", 092005550456 2 Nut, G5, 7/16"-20, Perkins PN 0576054

9 645722 1 Gasket10 505604 1 36862558, Gasket, Adaptor to Spacer

(1) When replacing 622261 with 854937, 854938 needs to be ordered as well.

Page 28: Perkins SERVICE 4.236 PARTS CATALOG

BALANCER & OIL PUMP, PERKINS 4.236 DIESEL ENGINE, USED ON & BSN LD22580U963999L

Page 29: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

Used on & BSN (engine) LD22580U963999L For ASN, see NH catalog 55149611, fig. 060

BALANCER & OIL PUMP, PERKINS 4.236 DIESEL ENGINE, USED ON & BSN LD22580U963999L

1 505599 1 41733082, Balancer Assy., Includes: Ref. 2 thru30

2 505329 2 33137408, Spacer3 87704 2 0096439, Screw, Cap, 3/8" x 2-1/2" UNF3 88118 1 0096441, Screw, Cap, 3/8" x 3" UNF3 NSS 1 2184546, Screw, Cap, 3/8" x 5-1/4" UNF,

Not Serviced Separately3 80680 4 Washer, Lock, 3/8", Perkins PN 09200544 56513 2 2431131, Plug4 NSS 2 2431A051, Plug, Not Serviced Separately5 505538 1 33153133, Washer,6 88180 1 0610879, Dowel 3/16" x 5/8"7 505476 1 84447, Gear Assy., Includes: Ref. 88 505505 1 2511458, Bushing9 505542 1 33451801, Hub10 505534 1 32731127, Shaft, Driven11 505518 1 31171276, Shaft, Drive12 88488 2 Key, 1/4" Sq x 3", 257667513 505506 2 Bearing14 505507 2 Bearing15 505579 2 37417474, Weight, Balance16 80428 4 Screw, Set, HS, Cup Pt, 5/16"-18 x 3/8",

217122517 505515 2 31164582, Gear18 NSS 6 2172513, Screw, Cap, Socket Hd, 1/4" x

5/8" UNF, Not Serviced Separately19 505585 1 37714234, Body, Pump20 505558 1 36237156, Plate, Back21 88251 2 0350005 Dowel, 3/16" x 1/2", 035000522 505516 1 31165461, Gear, Driven23 505517 1 31165531, Gear, Drive24 505532 1 32455123, Shaft25 505377 1 32712715, Plunger26 505366 1 31742128, Spring27 505539 1 33157122, Cap28 87395 1 Pin, Split (Cotter), 1/8" x 1-1/4", 0610012

Page 30: Perkins SERVICE 4.236 PARTS CATALOG

BALANCER & OIL PUMP, PERKINS 4.236 DIESEL ENGINE, USED ON & BSN LD22580U963999L

Page 31: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

Used on & BSN (engine) LD22580U963999L For ASN, see NH catalog 55149611, fig. 060

BALANCER & OIL PUMP, PERKINS 4.236 DIESEL ENGINE, USED ON & BSN LD22580U963999L

29 60451 5 0096236, Screw, Cap, 5/16" x 2"29 87915 2 0096237, Screw, Cap, 5/16" x 2-1/4"

80681 7 Washer, Lock, 5/16", Perkins PN 092005330 88443 1 0096633, Screw, Cap, 7/16" x 1-3/4" UNF

Page 32: Perkins SERVICE 4.236 PARTS CATALOG

OIL FILTER, OIL PAN & ROCKER COVER GROUP, PERKINS 4.236 DIESEL ENGINE

Page 33: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

Models 1100, 1116, 1495 & 1496

OIL FILTER, OIL PAN & ROCKER COVER GROUP, PERKINS 4.236 DIESEL ENGINE

1 505414 1 35784453, Tube, Oil Filler20677 4 0746253, Screw, Cap, 5/16" x 5/8" UNF380428S 4 2411152, Washer

2 505433 1 36866428, Gasket3 505049 1 2487845, Cap4 505577 1 37188549, Cover, Rocker

NSS 4 0746052, Cap Screw, 1/4" x 5/8" UNF, Not Serviced Separately

87361 4 Washer, SAE, 1/4", 092000280682 4 Washer, Lock, 1/4", Perkins PN 0920052

5 505578 1 36811131, Gasket6 1 505547 1 33872517, Tube6 2 505840 1 33872516, Tube, Also on Model 14267 505554 1 35731144, Tube, Bracket8 505838 1 37171973, Pan, Oil8A 505626 1 37173092, Pan, Oil

NSS 9 0746255, Cap Screw, 5/16" x 7/8" UNF, Not Serviced Separately

NSS 2 0096241, Cap Screw, 5/16" x 3 1/4" UNF, Not Serviced Separately

NSS 6 0096245, Cap Screw, 5/16" x 4 1/2" UNF, Not Serviced Separately

80681 17 Washer, Lock, 5/16", Perkins PN 09200539 505562 1 36815708, Gasket10 2 505048 1 2487004, Plug, Drain10A 1 84296 1 0650540, Plug, Drain, 1/2" NPT11 2 505913 1 Washer, Aluminum, 3/4", Perkins PN

241128712 505495 2 0826279, Stud, 5/16" x 3-1/8"12A 505650 2 32517128, Stud, 5/16" x 3-7/8"

80681 2 Washer, Lock, 5/16", Perkins PN 092005386629539 2 Nut, G5, 5/16"-24, Perkins PN 0576002

13 NSS 1 0726403, Plug, Not Serviced Separately14 505586 1 37725443, Screen & Cover

(1) Used BSN 236U177203L, engine 22580(2) Used ASN 236U177204L, engine LD22580

Page 34: Perkins SERVICE 4.236 PARTS CATALOG

OIL FILTER, OIL PAN & ROCKER COVER GROUP, PERKINS 4.236 DIESEL ENGINE

Page 35: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

Models 1100, 1116, 1495 & 1496

OIL FILTER, OIL PAN & ROCKER COVER GROUP, PERKINS 4.236 DIESEL ENGINE

NSS AR 0746052, Cap Screw, 1/4" x 5/8" UNF, Not Serviced Separately

88989 AR Screw, Cap, HH, G5, 1/4"-28 x 3/4", Perkins PN 0746053

80682 2 Washer, Lock, 1/4", Perkins PN 092005215 505588 1 37738261, Elbow

87915 2 0096237, Screw, Cap, 5/16" x 2-1/4" UNF80681 2 Washer, Lock, 5/16", Perkins PN 0920053

15A 505649 1 35727508, Tube87281 2 0746254, Screw, Cap, 5/16" x 3/4" UNF80681 2 Washer, Lock, 5/16", Perkins PN 0920053

16 505563 1 36832409, Gasket16A 505648 1 36832122, Gasket17 505647 1 36535415, Bracket

20677 1 0746253, Screw, Cap, 5/16" x 5/8" UNF87362 1 Washer, SAE, 5/16", 092000380681 1 Washer, Lock, 5/16", Perkins PN 0920053

18 1 505155 1 35772614, Tube, For Dipstick18 2 505839 1 33616435, Tube, For Dipstick18A 505646 1 35772655, Tube, For Dipstick19 505133 1 33533103, Nut20 505527 1 31788369, Dipstick20A 505645 1 31788334, Dipstick

(1) Used BSN 236U177203L, engine 22580(2) Used ASN 236U177204L, engine LD22580

Page 36: Perkins SERVICE 4.236 PARTS CATALOG

COOLING SYSTEM, PERKINS 4.236 DIESEL ENGINE

Page 37: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

COOLING SYSTEM, PERKINS 4.236 DIESEL ENGINE

1 505598 1 41313225, Pump, Water, Includes: Gasket (Ref. 6) , Housing & All Parts in Kit

505481 AR U7LW0029, Kit, Repair, Includes: Impeller, Shaft, Bearings, Seal & Gasket

2 505572 1 36866724, Gasket3 505493 4 0826212, Stud

80681 4 Washer, Lock, 5/16", Perkins PN 092005386629539 4 Nut, G5, 5/16"-24, Perkins PN 0576002

4 513364 2 Pipe, HS, 1/2"-14, Perkins PN 24311545 505584 1 37711622, Housing

280343 2 Screw, Cap, HH, G5, 3/8"-24 x 2-3/4", Perkins PN 0096440

88118 1 0096439, Screw, Cap, HH, G5, 5/16"-24 x 2-1/2"

505489 1 0096443, Screw, Cap, 3/8" x 3-1/2" UNF80680 4 Washer, Lock, 3/8", Perkins PN 0920054631846 1 0920465, Spacer, 7/32"

6 506006 1 36867197, Gasket7 505601 1 31147581, Pulley, 1-groove7 505623 1 31152672, Pulley, 2-groove

72769 1 Key, Woodruff, 5/32" x 5/8", Perkins PN 0500006

87365 1 Washer, SAE, 5/8", Perkins No. 092000986729275 1 Washer, Lock, 5/8", Perkins PN 0920058408 1 Nut, G5, 5/8"-18, Perkins PN 0576007

8 505461 1 37413571, Spacer9 505462 1 31258116, Fan

88118 AR 0096439, Screw, Cap, HH, G5, 5/16"-24 x 2-1/2"

280321 4 0096239, Screw, Cap, 3/8" x 2-3/4" UNF80681 4 Washer, Lock, 5/16", Perkins PN 0920053

10 1 505591 1 37766471, Housing10 2 505836 1 37766626, Housing

(1) Used BSN(engine) 236U177203L, engine 22580, Models 1100, 1116 & 1495(2) Used ASN(engine) 236U177204L, engine LD22580, Models 1100, 1116 & 1495

Page 38: Perkins SERVICE 4.236 PARTS CATALOG

COOLING SYSTEM, PERKINS 4.236 DIESEL ENGINE

Page 39: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

COOLING SYSTEM, PERKINS 4.236 DIESEL ENGINE

NSS 2 0746255, Cap Screw, 5/16" x 7/8" UNF, Not Serviced Separately

280373 2 Screw, Cap, HH, G5, 3/8"-24 x 1-1/2", Perkins PN 0096433

87915 1 0096237, Screw, Cap, 5/16" x 2-1/4" UNFNSS 1 0096441, Cap Screw, 3/8" x 3" UNF, Not

Serviced Separately80681 3 Washer, Lock, 5/16", Perkins PN 092005380680 3 Washer, Lock, 3/8", Perkins PN 0920054

11 505565 1 36853514, Gasket12 NSS 1 0650203, Plug, Not Serviced Separately13 NSS 1 2411157, Washer, Not Serviced Separately14 505322 1 0826434, Stud, 3/8" x 2-1/2"

80680 1 Washer, Lock, 3/8", Perkins PN 092005486509310 1 Nut, G5, 3/8"-24, Perkins PN 0576051

15 1 505504 1 2485668, Thermostat, 2-3/4" (70mm) OD15 2 505345 1 2485666, Thermostat, 2" (50mm) OD16 1 505492 1 0490734, Gasket16 2 505837 1 36834147, Gasket17 1 505580 1 37464472, Housing, Water Outlet17 2 505835 1 37464611, Housing, Water Outlet

280373 2 Screw, Cap, HH, G5, 3/8"-24 x 1-1/2", Perkins PN 0096433

80680 2 Washer, Lock, 3/8", Perkins PN 0920054

(1) Used BSN(engine) 236U177203L, engine 22580, Models 1100, 1116 & 1495(2) Used ASN(engine) 236U177204L, engine LD22580, Models 1100, 1116 & 1495

Page 40: Perkins SERVICE 4.236 PARTS CATALOG

FUEL SYSTEM, PERKINS 4.236 DIESEL ENGINE

Page 41: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

FUEL SYSTEM, PERKINS 4.236 DIESEL ENGINE

1 505508 1 2641711, Pump, Lift, Pulls fuel from Tank to Injection Pump 505465, Ref. 23

1 1 505642 1 2641725, Pump, Lift505513 AR 26410009, Kit, Repair

2 505426 1 38651113, Gasket3 505317 4 0826222, Stud, 5/16" x 1"

86629539 4 Nut, G5, 5/16"-24, 332211154 505165 2 36241316, Plate5 505490 2 0201091, Fitting, Banjo6 501157 5 0920154, Seal, Washer7 619712 2 0095332, Bolt, Banjo8 2 505597 1 41223193, Line, Fuel8 3 505842 1 41223249, Line, Fuel8 1 505641 1 41222716, Line, Fuel, Model 1426 Only8 4 505905 1 4124E002, Line, Fuel9 593808 2 33225413, Nut10 505546 2 33811115, Ferrule11 2 505512 1 2656815, Filter Assy.11 5, 1 505063 1 2656818, Filter Assy.

88117 2 Screw, Cap, HH, G5, 3/8"-24 x 1-3/4", Perkins PN 0096434

87016 2 Washer, SAE, 3/8"80680 2 Washer, Lock, 3/8", Perkins PN 092005486509310 2 Nut, G5, 3/8"-24, Perkins PN 0576051

12 83937061 2 26560017, Element, Filter13 2 501155 1 32184226, Plug13 1, 3 337504 1 0650204, Plug14 2 D1NN9N025A 1 2411294, Washer14 1, 3 501157 1 0920154, Washer15 505556 1 35845319, Line, Fuel, Filter to Pump16 264358 2 33532128, Nut

(1) Used w/engine LD80136, Model 1426 S.P. Baler(2) Used BSN(engine) 236U177203L, engine 22580, Models 1100, 1116 & 1495(3) Used ASN(engine) 236U177204L, engine LD22580, Models 1100, 1116 & 1495(4) Used ASN(engine) 236U847373J, engines LD22580 & LD80136(5) Used on & ASN 236U177204L, Engines LD22580 & LD80136, Models 1100, 1116, 1495

Page 42: Perkins SERVICE 4.236 PARTS CATALOG

FUEL SYSTEM, PERKINS 4.236 DIESEL ENGINE

Page 43: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

FUEL SYSTEM, PERKINS 4.236 DIESEL ENGINE

17 505258 2 33811113, Ferrule18 505543 1 33536132, Adaptor19 505557 1 35846214, Line, Fuel, Pump to Filter20 505184 6 36844116, Damper21 505170 6 36511123, Clamp22 505583 1 37581804, Bracket22 1 505639 1 37581802, Bracket

86631589 1 Screw, Cap, HH, G5, 3/8"-24 x 1-1/4", Perkins PN 0096431

280373 1 Screw, Cap, HH, G5, 3/8"-24 x 1-1/2", Perkins PN 0096433

80680 2 Washer, Lock, 3/8", Perkins PN 092005423 2 505465 1 36545, Pump, Injection

1, 3 505843 1 38389, Lift Pump, Inside24 505304 1 0490685, Gasket25 505494 3 0826277, Stud, 5/16" x 1-3/8"

87362 3 Washer, SAE, 5/16", 092000380681 3 Washer, Lock, 5/16", Perkins PN 092005386629539 3 Nut, G5, 5/16"-24, Perkins PN 0576002

26 505058 1 2644951, Sleeve27 505520 1 31171524, Gear, Drive

87281 3 0746254, Screw, Cap80681 3 Washer, Lock, 5/16", Perkins PN 0920053NSS 1 2116078, Dowel Pin

28 505549 1 35343025, Line, Injection29 505550 1 35343026, Line, Injection30 505551 1 35343027, Line, Injection31 505552 1 35343028, Line, Injection32 2 505509 4 2645601, Injector Assy.32 1, 3 505844 4 2645647, Injector Assy.33 2 505510 4 2646690, Nozzle33 1, 3 505845 4 2646831, Nozzle

(1) Used w/engine LD80136, Model 1426 S.P. Baler(2) Used BSN(engine) 236U177203L, engine 22580, Models 1100, 1116 & 1495(3) Used ASN(engine) 236U177204L, engine LD22580, Models 1100, 1116 & 1495

Page 44: Perkins SERVICE 4.236 PARTS CATALOG

FUEL SYSTEM, PERKINS 4.236 DIESEL ENGINE

Page 45: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

FUEL SYSTEM, PERKINS 4.236 DIESEL ENGINE

34 505245 4 Washer, Copper, 3/8" ID x 13/16" OD, (0921173)

35 1 505396 4 33817114, Shield35 2, 3 505895 4 3381P003, Shield, Spacer, Replaces

505846505896 4 3381P003, Seal

36 505238 8 0826280, Stud, 5/16" x 1-11/16"86629539 8 Nut, G5, 5/16"-24, Perkins PN 0576002

37 505553 1 35587344, Line, Leak-off38 380428S 8 0921176, Washer, Gasket39 505022 3 0095315, Bolt, Special40 505029 1 0201526, Adaptor41 505548 1 34427179, Line, Fuel42 13367 AR 33225412, Nut43 505257 AR 33811112, Ferrule44 505292 1 0201398, Fitting, Banjo45 505023 1 0095344, Bolt, Banjo46 505021 1 0020006, Ball47 D1NN9N025A AR 2411294, Washer48 2 505847 1 41374013, Valve49 2 505848 1 41223191, Line, Fuel50 2 603922 1 2666108, Plug, Heater

4 505482 1 68251, Kit, Upper Service, Includes: Head, Rocker Cover & related Gasket

5 505841 1 68248, Kit, Upper Service, Includes: Head, Rocker Cover & related Gasket

505483 1 92434, Kit, Lower Service, Includes: Oil Pan, Front Cover, Fuel Pump & related Gaskets

(1) Used BSN(engine) 236U177203L, engine 22580, Models 1100, 1116 & 1495(2) Used w/engine LD80136, Model 1426 S.P. Baler(3) Used ASN(engine) 236U177204L, engine LD22580, Models 1100, 1116 & 1495(4) Used BSN 236U177203L, engine 22580(5) Used ASN(engine) 236U177204L, engines LD22580 & LD80136

Page 46: Perkins SERVICE 4.236 PARTS CATALOG

INTAKE & EXHAUST MAINFOLDS, PERKINS 4.236 DIESEL ENGINE

Page 47: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

INTAKE & EXHAUST MAINFOLDS, PERKINS 4.236 DIESEL ENGINE

1 505593 1 37787684, Manifold, Intake, Models 1100, 1116 & 1495, Uses (1) Ref. 15

86631589 2 0096432, Screw, Cap, 3/8" x 1-3/8" UNF88117 2 Screw, Cap, HH, G5, 3/8"-24 x 1-3/4"505489 2 0096443, Screw, Cap, 3/8" x 3-1/2"80680 6 Washer, Lock, 3/8", Perkins PN 0920054

2 505571 1 36866462, Gasket3 505567 1 36862133, Gasket4 505566 1 36862131, Gasket5 505394 1 33536445, Adaptor6 86539484 1 0650594, Plug, Pipe, 1/8"-277 505592 1 37781321, Manifold, Exhaust8 505568 2 36862159, Gasket9 505497 4 0826439, Stud, 3/8" x 1-5/8"

505249 4 2188135, Nut, Special, 3/8"10 505587 1 37738234, Elbow11 505177 2 36822111, Gasket12 505496 3 0826404, Stud, 3/8" x 1-1/2", Models 1100,

1116 & 149512 505849 3 0826432, Stud, 3/8" x 1-3/4" Model 1426

28384 3 0920005, Washer13 505163 1 36233431, Flange, Part of Exhaust Pipe,

See machine catalog,280373 3 Screw, Cap, HH, G5, 3/8"-24 x 1-1/2",

Perkins PN 009643328384 3 0920005, Washer86509310 3 Nut, G5, 3/8"-24, Perkins PN 0576065

14 505643 1 3777E013, Manifold, Intake, Model 1426, Uses (2) Ref. 15

88118 1 0096439, Screw, Cap, HH, G5, 5/16"-24 x 2-1/2"

280372 5 Screw, Cap, HH, G5, 3/8"-24 x 1-1/8", Perkins PN 0746424

80680 6 Washer, Lock, 3/8", Perkins PN 092005415 236622 1 0650586, Plug, 3/8" NPT, (2) used with

Ref. 1, (1) used with Ref. 14

Page 48: Perkins SERVICE 4.236 PARTS CATALOG

BLOCK ASSEMBLY, PERKINS 6.354.4 DIESEL ENGINE

Page 49: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

BLOCK ASSEMBLY, PERKINS 6.354.4 DIESEL ENGINE

1 1 505003 1 TW-39401, Block, Short, w/o Camshaft & Tappets

2 505084 6 31358394, Sleeve3 505115 14 33142111, Spacer4 505252 14 32166329, Screw, Special5 505255 14 33121421, Washer6 NSS 7 0650618, Plug, 1.390" ( 35.3mm) OD, Not

Serviced Separately7 NSS 1 32416105, Plug, 1.975" (50.2mm) OD, Not

Serviced Separately8 NSS 1 0650664, Plug, .888" (22.5mm) OD, Not

Serviced Separately9 NSS 5 0650710, Plug, 1.275" ( 32.4mm) OD, Not

Serviced Separately10 NSS 3 32417127, Plug, .450" (11.4mm) OD, Not

Serviced Separately11 NSS 5 32417155, Plug, 1.853" (47mm) OD, Not

Serviced Separately12 NSS 1 32417115, Plug, .415' (10.6mm) OD, Not

Serviced Separately13 NSS 2 0650566, Plug, .693" (17.6mm) OD, Not

Serviced Separately14 NSS 1 32417133, Plug, .252" (6.45mm) OD, Not

Serviced Separately15 NSS 1 32417134, Plug, .3146" (7.99mm) OD, Not

Serviced Separately16 506055 1 36277831, Support17 505111 2 32811408, Seal18 505247 2 2176369, Screw, 1/4" x 3/4"19 130298 2 Shim, .035" Thk, Perkins No. 092052120 505233 2 0826201, Stud, 1-1/4" (31.7mm) Long21 86629539 2 Nut, G5, 5/16"-24, Perkins PN 057600222 80681 2 Washer, Lock, 5/16", Perkins PN 092005323 505204 1 37513851, Housing24 505860 1 2418F475, Seal

(1) No Longer Serviced

Page 50: Perkins SERVICE 4.236 PARTS CATALOG

BLOCK ASSEMBLY, PERKINS 6.354.4 DIESEL ENGINE

Page 51: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

BLOCK ASSEMBLY, PERKINS 6.354.4 DIESEL ENGINE

25 506104 1 36817157, Gasket26 64780 2 Pin, Dowel, 1/4" x 1/2", Perkins No.

035000927 280483 10 Screw, Cap, HH, G5, 5/16"-24 x 1",

Perkins PN 074621128 87362 10 Washer, SAE, 5/16", 092000329 302210S36 2 Screw, Cap, HS, G8, 5/16"-18 x 1",

{2172530}30 56513 2 2431131, Plug, Pipe, 1/8" NPT31 80775 2 Plug, Pipe, Square Hd., 1/4" NPT32 505141 1 34417117, Tube Assy., To Vacuum Pump33 13367 2 0576111, Nut34 13362 2 0566002, Ferrule35 505031 2 0206002, Connector

505011 1 U5LT0017, Kit, Gasket, Upper Service, Includes: Head, Rocker Cover, Water Outlet, Manifold & related Gaskets

505010 1 68218, Kit, Gasket, Lower Service, Includes: Oil Pan, Front Cover, Water Pump, Oil Cooler, Fuel Pump & related Gaskets

Page 52: Perkins SERVICE 4.236 PARTS CATALOG

CRANKSHAFT & PISTON ASSEMBLY, PERKINS 6.354.4 DIESEL ENGINE

Page 53: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

CRANKSHAFT & PISTON ASSEMBLY, PERKINS 6.354.4 DIESEL ENGINE

1 1 505004 1 68076, Kit, Crankshaft, Includes: Ref. 2 thru 5

1 2 506026 1 3131H023, Crankshaft, Does NOT Include Ref. 2 thru 5

2 505005 1 68079, Kit, Main Bearing, Std2 505006 1 68079A, Kit, Main Bearing, .010" (.254mm)

US2 505007 1 68079B, Kit, Main Bearing, .020" (.508mm)

US2 505008 1 68079C, Kit, Main Bearing, .030" (.762mm)

US3 505073 2 31137311, Washer, Std3 505074 2 31137312, , Washer, .007" (.18mm) OS4 505075 2 31137321, Washer, Std4 505076 2 31137322, Washer, .007" (.18mm) OS5 505017 1 85043, Kit, Rod Bearing, Std5 505018 1 85043A, Kit, Rod Bearing, .010" (.254mm)

US5 505019 1 85043B, Kit, Rod Bearing, .020" (.508mm)

US5 505020 1 85043C, Kit, Rod Bearing, .030" (.762mm)

US6 505016 6 84920, Rod Assy., Connecting, Includes:

Ref. 7 thru 97 505071 6 31134123, Bushing8 505110 12 32762116, Bolt, Special9 505852 12 33221321, Nut, Hex, Special, Replaces

50512110 505014 6 68393, Piston Assy., Includes Pin &

Retainer11 300642 12 0170002, Retainer12 505620 6 41158017, Kit, Ring, Replaces 50501213 1 505080 1 31171211, Gear13 2 506025 1 31171682, Gear

(1) Used BSN TW...U758683N(2) Used on & ASN TW...U758683N

Page 54: Perkins SERVICE 4.236 PARTS CATALOG

CRANKSHAFT & PISTON ASSEMBLY, PERKINS 6.354.4 DIESEL ENGINE

Page 55: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

CRANKSHAFT & PISTON ASSEMBLY, PERKINS 6.354.4 DIESEL ENGINE

14 80167 1 0500012, Key, Woodruff, 1/4" x 7/8"

Page 56: Perkins SERVICE 4.236 PARTS CATALOG

ROCKER ARM & TAPPETS, PERKINS 6.354.4 DIESEL ENGINE

Page 57: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

ROCKER ARM & TAPPETS, PERKINS 6.354.4 DIESEL ENGINE

1 505001 1 58768, Shaft Assy., Rocker2 NSS 2 0650507, Plug, .419" (10.6mm) OD, Not

Serviced Separately3 505026 2 Perkins No. 0170151, Snap Ring Ext, .75"4 505113 2 33117415, Washer5 505222 6 41151468, Arm, Rocker, R.H., Includes:

Ref. 76 505221 6 41151467, Arm, Rocker, L.H., Includes:

Ref. 77 86837509 12 2511425, Bushing8 505231 12 0720579, Screw, Adjusting9 87891 12 Nut, Jam, G2, 7/16"-20, Perkins PN

057605210 505091 2 31743108, Spring11 505092 4 31744123, Spring12 505151 1 3775E011, Pipe Assy., Oil13 505258 1 33811113, Ferrule14 NSS 1 0726504, Screw, #10 x 1/2" UNF, Use with

Perkins #35511111, Not Serviced Separately

15 505205 6 37521431, Support16 NSS 2 0096636, Screw, Cap, 7/16" x 2 1/2" UNF,

Not Serviced Separately17 505251 4 2215274, Stud, 3-1/4" (82.5mm) Long18 505253 6 33116111, Washer19 50456 4 Nut, G5, 7/16"-20, Perkins PN 057605420 505089 12 31434307, Rod, Push21 505088 12 31434163, Tappet22 505968 2 33117426, Shim, per Perkins Service

Bulletin #72

Page 58: Perkins SERVICE 4.236 PARTS CATALOG

HEAD ASSEMBLY, PERKINS 6.354.4 DIESEL ENGINE

Page 59: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

HEAD ASSEMBLY, PERKINS 6.354.4 DIESEL ENGINE

1 505009 1 ZZ80067, Head Assy.,Includes: Ref. 4 thru 18

2 505173 1 36812613, Gasket, Head3 505102 2 32461323, Pin, Dowel, 3/8" (9.5mm) x

11/16" (17.44mm)4 505123 6 33261732, Guide, Intake Valve5 505636 6 33261752, Guide, Exhaust Valve,

Replaces 5051246 505122 6 33242112, Sleeve7 513364 5 Pipe, HS, 1/2"-14, Perkins PN 24311548 NSS 6 32417127, Plug, .450 (11.4) OD, Not

Serviced Separately9 NSS 13 32417122, Plug, .825 (20.9) OD, Not

Serviced Separately10 NSS 4 0650563, Plug, 1.265 (32.1) OD, Not

Serviced Separately11 505086 6 34131315, Valve, Intake12 505087 6 31431961, Valve, Exhaust13 505127 12 33415118, Seat14 505135 12 33817117, Seal15 1 505095 12 31745122, Spring, Outer, 5, 6 Coils15 2 505526 12 31745121, Spring, Outer, 7, 8 Coils16 1 505093 12 31744133, Spring, Inner, 6, 9 Coils16 2 505637 12 31744131, Spring, Inner, 9 Coils17 1 505129 12 33424107, Cap17 2 505541 12 33423122, Cap18 505119 12 33173108, Keeper, Serviced as a Pair19 505103 1 32526319, Stud, 1/2" x 5-3/4"20 505105 9 32526322, Stud, 1/2" x 5"21 505104 4 32526321, Stud, 1/2" x 5-3/8"22 505120 12 33221322, Nut, Hex, Special, 7/16"

(11.1mm) Long23 505256 2 33287318, Nut, Hex, Special, 1-3/16"

(30mm) Long

(1) Used on & BSN TW70031U628386G(2) Used on & ASN TW70031U328387G

Page 60: Perkins SERVICE 4.236 PARTS CATALOG

HEAD ASSEMBLY, PERKINS 6.354.4 DIESEL ENGINE

Page 61: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

HEAD ASSEMBLY, PERKINS 6.354.4 DIESEL ENGINE

24 505254 32 33117122, Washer25 505013 6 2712142, Bolt, Head, 12-pt Hd, 5/16" x 4"26 505098 6 32181453, Bolt, Head, 1/2" x 4-1/4", Old

style, separate Washer & Bolt26 505632 6 32166221, Bolt, Head, 1/2" x 4-1/4", New

style, Washer formed as part of the Bolt Head

27 505097 12 32181454, Bolt, Head, 1/2" x 3-1/2", Old style, separate Washer & Bolt

27 505631 12 32166219, Bolt, Head, 1/2" x 3-1/2", New style, Washer formed as part of the Bolt Head

28 505206 1 37532113, Cover29 505037 1 0490485, Gasket30 505236 6 0826244, Stud, 1-7/16" (36.5mm) Long31 80681 6 Washer, Lock, 5/16", Perkins PN 092005332 86629539 6 Nut, G5, 5/16"-24, Perkins PN 057600233 NSS 1 36237734, Lifting Eye, Not Serviced

Separately34 NSS 1 36237728, Lifting Eye, Not Serviced

Separately35 NSS 2 0746453, Screw, Cap, 3/8" x 7/8" UNF,

Not Serviced Separately36 NSS 2 0096432, Screw, Cap, 3/8" x 1 3/8" UNF,

Not Serviced Separately37 80680 4 Washer, Lock, 3/8", Perkins PN 0920054

Page 62: Perkins SERVICE 4.236 PARTS CATALOG

FRONT COVER & CAMSHAFT, PERKINS 6.354.4 DIESEL ENGINE

Page 63: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

FRONT COVER & CAMSHAFT, PERKINS 6.354.4 DIESEL ENGINE

1 505056 1 2635697, Pulley, Crankshaft84071 1 Key, Woodruff #5, 1/8" x 5/8", Perkins PN

05000052 505114 1 33125412, Spacer3 505046 1 2417711, Ring, Locking4 505101 1 32418313, Block, Thrust5 505044 1 2415638, O-Ring6 505099 3 32186133, Screw, Special7 505042 1 2418F436, Seal8 505232 1 0746251, Plug9 380428S 1 2411152, Washer10 505199 1 37161174, Cover, Front11 505174 1 36814124, Gasket12 NSS 8 0746255, Screw, Cap, 5/16" x 7/8" UNF,

Not Serviced Separately13 80681 9 Washer, Lock, 5/16", Perkins PN 092005314 87915 1 0096237, Screw, Cap, 5/16" x 2-1/4" UNF15 505041 1 2415335, Seal16 505208 1 37556117, Cover

9627874 4 0746353, Screw, Cap, 5/16" x 3/4" UNF80681 4 Washer, Lock, 5/16", Perkins PN 0920053

17 505178 1 36825107, Gasket18 505209 1 37556118, Cover

88118 6 0096238, Screw, Cap, HH, G5, 5/16"-24 x 2-1/2"

87362 1 Washer, SAE, 5/16", 092000380681 6 Washer, Lock, 5/16", Perkins PN 0920053

19 505179 1 36826107, Gasket20 50034 1 2182122, Screw, Special, 1/2" x 1-1/8" UNF21 505090 1 31733121, Washer, Tab22 505112 1 33115408, Shim, Washer23 505116 1 33153128, Washer24 505082 1 31171931, Gear, Camshaft25 505117 1 33153135, Plate26 88626 1 Pin, Roll, 3/16" x 1/2", Perkins No. 211605327 80167 1 0500012, Key, Woodruff, 1/4" x 7/8"

Page 64: Perkins SERVICE 4.236 PARTS CATALOG

FRONT COVER & CAMSHAFT, PERKINS 6.354.4 DIESEL ENGINE

Page 65: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

FRONT COVER & CAMSHAFT, PERKINS 6.354.4 DIESEL ENGINE

28 505085 1 31416303, Camshaft29 505218 1 41115057, Gear, Idler, R.H., Includes:

Ref. 3030 505053 2 2511613, Bushing31 505217 1 41115056, Gear, Idler, L.H., Includes: Ref.

3032 505100 2 32413122, Plate33 505250 4 2211224, Nut, Special34 505241 4 0826510, Stud, 2-11/16" (68mm) Long35 505108 2 32718522, Hub36 NSS 2 0350553, Pin, Dowel, 7/32" x 1/2", Not

Serviced Separately, Make from 88414

Page 66: Perkins SERVICE 4.236 PARTS CATALOG

OIL PAN & ROCKER COVER, PERKINS 6.354.4 DIESEL ENGINE

Page 67: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

OIL PAN & ROCKER COVER, PERKINS 6.354.4 DIESEL ENGINE

1 505228 1 41424149, Pan, Oil, Includes: Ref. 32 505175 1 36816707, Gasket3 505039 2 2137435, Insert4 506063 2 32186405, Plug, same as 4.203.2 Engine,

L-783 & L-7855 505913 2 Washer, Aluminum, 3/4", Perkins PN

24112876 76349 1 32161317, Plug, Raised HH, 9/16"-187 380591 1 2411156, Washer8 87281 15 0746254, Screw, Cap, 5/16" x 3/4" UNF9 280483 1 Screw, Cap, HH, G5, 5/16"-24 x 1",

Perkins PN 074621110 NSS 10 0746255, Screw, Cap, 5/16" x 7/8" UNF,

Not Serviced Separately11 80681 34 Washer, Lock, 5/16", Perkins PN 092005312 87362 5 Washer, SAE, 5/16", 092000313 86629539 9 Nut, G5, 5/16"-24, Perkins PN 057600214 505234 4 0826214, Stud, 1-1/8" (28.5mm) Long15 506055 1 36277831, Support16 505111 2 32811408, Seal17 505247 2 2176369, Screw, Special, 1/4" x 3/4" UNF18 130298 2 Shim, .035" Thk, Perkins No. 092052119 505203 1 37481106, Plate, Cover20 505033 1 0490007, Gasket21 505096 1 31788328, Dipstick22 505115 1 35772614, Tube, For Dipstick23 505133 1 33533103, Nut24 505154 1 35745871, Tube Assy.25 505182 1 36832118, Gasket26 505168 1 36418138, Bracket27 505244 4 0827601, Stud, 1" Long28 505200 1 37186471, Cover, Rocker29 505172 1 36811445, Gasket30 505109 4 32726529, Nut, Special, Requires Ref. 31

& 32

Page 68: Perkins SERVICE 4.236 PARTS CATALOG

OIL PAN & ROCKER COVER, PERKINS 6.354.4 DIESEL ENGINE

Page 69: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

OIL PAN & ROCKER COVER, PERKINS 6.354.4 DIESEL ENGINE

30A 505638 4 32726531, Nut, Special, Washer is part of Nut

31 27276 4 0920436, Washer, Small, Used with 50510932 27367 4 33121419, Washer, Large, Used with

50510933 505136 4 33817132, Bushing34 1 505161 1 36171122, Cover35 505036 1 36861434, Gasket36 280345 8 Screw, Cap, HH, G5, 5/16"-18 x 7/8",

074841437 380428S 8 2411152, Washer38 505156 1 35784134, Filler39 505183 3 36833125, Gasket40 505049 1 2487845, Cap41 1 505207 1 37536841, Plate, Cover41 2 505207 2 37536841, Plate, Cover42 505160 2 36171119, Plate, Cover43 505034 2 0490053, Gasket44 88542 4 Screw, Cap, HH, G5, 1/4"-20 x 1/2",

Perkins P/N 074835145 87361 4 Washer, SAE, 1/4", 241115146 1 505211 1 37735501, Cover & Outlet47 1 505132 1 33514511, Connector48 1 505027 1 0200051, Hose49 1 9706921 2 Clamp, Hose, 1/2" to 1-3/8", 018010550 1 505143 1 34742203, Tube51 1 505061 1 2652845, Breather52 2 505853 1 3571C004, Connector, Breather53 2 505854 1 33872519, Hose54 2 505805 1 31754119, Spring, Fits inside Hose Ref. 5355 2 505855 1 36241123, Bracket56 2 619284 1 36567142, Clamp

(1) Used on & BSN 1890 on 1068; 2698 on 1069 & 1793 on 1075(2) Used on & ASN 1891 on 1068; 2699 on 1069; 1794 on 1075; on all 8500

Page 70: Perkins SERVICE 4.236 PARTS CATALOG

OIL PUMP GROUP, PERKINS 6.354.4 DIESEL ENGINE

Page 71: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

OIL PUMP GROUP, PERKINS 6.354.4 DIESEL ENGINE

1 505225 1 4132F015, Pump, Oil2 505193 1 36865532, Gasket3 88117 2 Screw, Cap, HH, G5, 3/8"-24 x 1-3/4",

Perkins PN 00964344 80680 2 Washer, Lock, 3/8", Perkins PN 09200545 505227 1 41371169, Housing Assy.6 505181 1 36831122, Gasket7 505107 1 32712726, Plunger8 505094 1 31744151, Spring9 505106 1 32711211, Cap10 NSS 1 0170024, Ring, Retaining, Not Serviced

Separately11 NSS 2 0096242, Screw, Cap, 5/16" x 3 1/2" UNF,

Not Serviced Separately12 87362 2 Washer, SAE, 5/16", 213132513 80681 2 Washer, Lock, 5/16", Perkins PN 092005314 505153 1 35727115, Tube Assy.15 505035 1 0490355, Gasket16 NSS 2 0746052, Screw, Cap, 1/4" x 5/8" UNF,

Not Serviced Separately17 280158 2 Screw, Cap, HH, G5, 1/4"-28 x 1-1/4",

009603318 80682 4 Washer, Lock, 1/4", Perkins PN 092005219 505131 1 33435133, Tube20 505180 1 36831115, Gasket

Page 72: Perkins SERVICE 4.236 PARTS CATALOG

OIL FILTER & OIL COOLER, PERKINS 6.354.4 DIESEL ENGINE

Page 73: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

OIL FILTER & OIL COOLER, PERKINS 6.354.4 DIESEL ENGINE

1 505226 1 4134A005, Cooler Assy., Oil2 NSS 1 Body, Not Serviced Separately, Order Ref. 13 505065 1 2486A951, Core Assy.4 9617020 2 Plug, Pipe, HS, 1/4"-18, NPTF5 505040 2 2413685, O-Ring6 505164 1 3623E001, Plate7 NSS 3 2314C005, Screw, Cap, 6mm x 12mm, Not

Serviced Separately8 80682 3 Washer, Lock, 1/4", Perkins PN 2314A006,9 505159 1 3615A001, Plate10 580039 1 2312A044, Screw, Cap, 5mm x 10mm11 80684 1 Washer, Lock, #10, 2134A00512 505125 1 33286133, Adaptor13 56513 1 2431131, Plug, Pipe, 1/8" NPTF14 505192 1 36862538, Gasket15 505243 4 0826602, Stud, 1-7/8" (47.6mm) Long16 50456 4 Nut, G5, 7/16"-20, Perkins PN 057605417 602513 10 33115118, Washer18 505062 1 2654407, Cartridge, Oil Filter19 505625 1 33451529, Adaptor20 505030 2 0202058, Hose21 NSS 8 0180064, Clamp, Hose, Not Serviced

Separately, Procure Locally22 505624 1 35732615, Tube23 505144 2 34821121, Elbow, Hose24 505140 1 34258118, Tube25 505134 1 33552414, Adaptor26 505210 1 37586991, Adaptor27 505195 1 36866745, Gasket28 280546 1 0096632, Screw, Cap, 7/16" x 1-1/2" UNF29 NSS 5 0096633, Screw, Cap, 7/16" x 1 3/4" UNF,

Not Serviced Separately30 236622 1 0650586, Plug, 3/8" NPTF

Page 74: Perkins SERVICE 4.236 PARTS CATALOG

MANIFOLDS, PERKINS 6.354.4 DIESEL ENGINE

Page 75: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

MANIFOLDS, PERKINS 6.354.4 DIESEL ENGINE

1 505215 1 37788611, Manifold, Intake2 505202 2 37467105, Gasket3 505201 2 37467104, Gasket4 513364 2 Pipe Plug, HS, 1/2"-14, Perkins PN

24311545 88118 2 0096439, Screw, Cap, HH, G5, 5/16"-24 x

2-1/2"6 87753 4 Cap Screw, HH, G5, 3/8"-24 x 2", Perkins

PN 00964367 280421 2 0096442, Screw, Cap, HH, G5, 3/8"-24 x

3-1/4"8 285072 8 Washer, Hardened, 3/8", Perkins No.

331151299 505214 1 37782255, Manifold, Exhaust10 505190 2 36862124, Gasket11 505191 1 36862129, Gasket12 505242 4 0826521, Stud, 2-3/4" (70mm) Long13 505240 2 0826450, Stud, 2-7/16" (62mm) Long14 48604 6 0920469, Washer15 505249 9 2188135, Nut, Hex, Special16 505163 1 36233431, Flange, Part of Exhaust

Manifold, See machine catalog17 505177 1 36822111, Gasket18 505923 3 0826403, Stud, 1-3/8" (35mm) Long19 87016 3 Washer, SAE, 3/8"20 505633 1 37788581, Manifold, Intake21 505635 1 37765002, Connector, Air Inlet

9635884 4 Screw, Cap, HH, G5, 5/16"-18 x 1"87362 4 Washer, SAE, 5/16", 092000380681 4 Washer, Lock, 5/16", Perkins PN 0920053

22 505804 2 36823132, Gasket23 505803 1 36122128, Plate24 56513 1 2431131, Plug, Socket Hd, 1/8" NPT25 505394 1 33536445, Adaptor, Cold Start

86539484 1 0650594, Plug, Pipe, 1/8"-27

Page 76: Perkins SERVICE 4.236 PARTS CATALOG

FUEL FILTER & LIFT PUMP, PERKINS 6.354.4 DIESEL ENGINE

Page 77: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

FUEL FILTER & LIFT PUMP, PERKINS 6.354.4 DIESEL ENGINE

1 505057 1 2641720, Pump, Fuel Lift505070 AR 26410149, Kit, Repair280199 Screw, Cap, HH, G5, 5/16"-24 x 1-1/4",

Perkins PN 00962312 505188 1 36856502, Gasket3 505165 2 36241316, Plate, Lock4 1 505223 1 41235216, Line, Fuel4 2 505870 1 4125V006, Line, Fuel5 64194 6 33532129, Nut6 505259 6 33811114, Ferrule7 3 505063 1 2656818, Filter Assy., Fuel, Dual,

Complete,7 2 83937061 1 2656617, Filter Assy., Fuel, Single,

Complete83937061 2 2656617, Kit, Fuel Filter Element

8 86631589 AR Screw, Cap, HH, G5, 3/8"-24 x 1-1/4", Perkins PN 0096431

9 87016 AR Washer, SAE, 3/8"10 80680 AR Washer, Lock, 3/8", Perkins PN 092005411 505216 1 3815273, Bracket12 88374 3 Screw, Cap, HH, G5, 3/8"-24 x 1", Perkins

PN 074645413 86509310 1 Nut, G5, 3/8"-24, Perkins PN 057605114 505167 1 36418132, Bracket15 9627879 1 Screw, Cap, HH, G5, 1/2"-13 x 3/4"

218215216 87364 1 Washer, SAE, 1/2", Perkins PN 092000717 80679 1 Washer, Lock, 1/2", Perkins PN 092005618 337504 1 0650204, Plug19 D2NN9N083A 1 0920154, Washer, Replaces 501157

(1) Used BSN TW70031U694630K, This is where the update from dual to single filter system took place.

(2) Used ASN TW70031U694631K, This is where the update from dual to single filter system took place.

(3) Used BSN TW70031U694630K, This is where the update from dual to single filter system took place.

Page 78: Perkins SERVICE 4.236 PARTS CATALOG

FUEL FILTER & LIFT PUMP, PERKINS 6.354.4 DIESEL ENGINE

Page 79: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

FUEL FILTER & LIFT PUMP, PERKINS 6.354.4 DIESEL ENGINE

20 501155 1 32184226, Plug21 D1NN9N025A 1 2411294, Washer, Sealing22 1, 2 505158 1 4122A003, Line, Fuel22 3 505869 1 4122H006, Line, Fuel23 1 505157 1 35845626, Line, Fuel23 3 505868 1 4122H005, Line, Fuel24 505028 1 0201397, Fitting, Banjo25 381099 2 0920155, Washer26 505023 1 0095344, Bolt, Special27 593808 1 0576112, Nut28 381104 1 0566003, Ferrule29 505139 1 34256132, Line, Fuel30 13367 2 33225412, Nut31 505257 2 33811112, Ferrule32 NSS 1 0180034, Clip, Not Serviced Separately33 NSS 1 0180185, Clip, Not Serviced Separately34 NSS 1 36154108, Bracket, Not Serviced

Separately35 4 506067 1 33225414, Nut, Fuel Oil Pipe36 5 505259 1 33811114, Ferrule37 5 506068 1 0201501, Connection, Banjo38 5 506069 1 32184414, Bolt, Banjo Connection39 5 506070 2 0920127, Washer, Sealing

(1) Used BSN TW70031U694630K, This is where the update from dual to single filter system took place.

(2) When ordering 505158 Fuel Line Ref. 22, it may be necessary to order Ref. 35 thru 39 to insure a complete connection between the Fuel Pipe and the Fuel Filter. A Perkins p/n change from 35845628 to 4122A003 made it necessary to order these additional parts.

(3) Used ASN TW70031U694631K, This is where the update from dual to single filter system took place.

(4) When ordering 505158 Fuel Line Ref. 22, it may be necessary to order Ref. 35 thru 39 to insure a complete connection between the Fuel Pipe and the Fuel Filter. A Perkins p/n change from 35845628 to 4122A003 made it necessary to order these additional parts.

(5) A Perkins p/n change from 35845628 to 4122A003 made it necessary to order these additional parts.

Page 80: Perkins SERVICE 4.236 PARTS CATALOG

FUEL INJECTION PUMP & LINES, PERKINS 6.354.4 DIESEL ENGINE

Page 81: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

FUEL INJECTION PUMP & LINES, PERKINS 6.354.4 DIESEL ENGINE

1 505000 1 37753, Pump, Injection2 505058 1 2644951, Sleeve3 505138 1 33828108, Gasket4 505237 3 0826248, Stud, 1-1/2" (38mm) Long5 87362 3 Washer, SAE, 5/16", 09200036 80681 6 Washer, Lock, 5/16", Perkins PN 09200537 87307 3 0576151, Nut, Jam, G2, 5/16"-248 505229 1 41425739, Plate Assy., Includes: Ref. 99 505054 1 2511637, Bushing10 505045 1 2415813, O-Ring11 505235 3 0826223, Stud, 1-3/8" (35mm) Long12 86629539 15 Nut, G5, 5/16"-24, Perkins PN 057600213 505145 1 35346007, Line, Injection, #1 Cylinder14 505146 1 35346008, Line, Injection, #2 Cylinder15 505147 1 35346009, Line, Injection, #3 Cylinder16 505148 1 35346011, Line, Injection, #4 Cylinder17 505149 1 35346012, Line, Injection, #5 Cylinder18 505150 1 35346013, Line, Injection, #6 Cylinder19 505059 6 2645672, Injector Assy., Includes: Ref. 2020 505060 6 2645C61Z, Nozzle Assy.21 505137 6 33817408, Shield22 505245 6 Washer, Copper, 3/8" ID x 13/16" OD,

(0921173)23 505238 12 0826280, Stud, 1-11/16" (43mm) Long24 1 505152 1 35587386, Tube Assy., Leak-off24 2 505871 1 3435H007, Tube Assy., Leak-off25 380428S 12 0921176, Washer, Sealing26 505029 1 0201526, Bolt, Special27 505022 5 0095315, Bolt, Special28 13367 1 0576111, Nut29 505021 1 0020006, Ball30 505184 4 36844116, Damper31 505170 4 36511123, Plate32 505185 2 36845114, Damper

(1) Used BSN TW70031U694630K(2) Used ASN TW70031U694631K

Page 82: Perkins SERVICE 4.236 PARTS CATALOG

FUEL INJECTION PUMP & LINES, PERKINS 6.354.4 DIESEL ENGINE

Page 83: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

FUEL INJECTION PUMP & LINES, PERKINS 6.354.4 DIESEL ENGINE

33 505169 1 36511122, Plate34 505186 4 36845115, Damper35 505171 4 36511127, Plate36 NSS 8 0726505, Screw, Machine, #10 x 1" UNF,

Not Serviced Separately

Page 84: Perkins SERVICE 4.236 PARTS CATALOG

WATER OUTLET & WATER PUMP, PERKINS 6.354.4 DIESEL ENGINE

Page 85: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

WATER OUTLET & WATER PUMP, PERKINS 6.354.4 DIESEL ENGINE

1 505213 1 37766425, Housing2 505187 1 36846113, Gasket3 56513 1 2431131, Plug, Pipe, 1/8" NPT4 513364 3 Pipe Plug, HS, 1/2"-14, Perkins PN

24311545 280928 3 0096243, Screw, Cap, HH, G8, 5/16"-24 x

3-3/4"6 280321 3 0096239, Screw, Cap, 5/16" x 2-3/4" UNF7 80681 17 Washer, Lock, 5/16", Perkins PN 09200538 505047 2 2485613, Thermostat9 505212 1 37762872, Outlet, Water10 505189 1 36861745, Gasket11 NSS 5 0096232, Screw, Cap, 5/16" x 1-3/8" UNF,

Not Serviced Separately12 280387 4 Screw, Cap, HH, G5, 5/16"-24 x 1-3/4",

009623413 505064 1 3428481, Hose, Radiator14 NSS 2 0180110, Clamp, Hose, Not Serviced

Separately15 505224 1 41313033, Pump, Water16 505196 1 36867162, Gasket17 505015 1 68584, Kit, Water Pump Repair18 88118 2 0096238, Screw, Cap, HH, G5, 5/16"-24 x

2-1/2"19 505078 1 31153631, Pulley20 72769 1 Key, Woodruff, 5/32" x 5/8", Perkins PN

050000621 408 1 Nut, G5, 5/8"-18, Perkins PN 057600722 87365 1 Washer, SAE, 5/8", Perkins No. 092000923 86729275 1 Washer, Lock, 5/8", Perkins PN 0920058

Page 86: Perkins SERVICE 4.236 PARTS CATALOG

VACUUM PUMP & DRIVE, PERKINS 6.354.4 DIESEL ENGINE

Page 87: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

VACUUM PUMP & DRIVE, PERKINS 6.354.4 DIESEL ENGINE

1 505050 1 2488821, Pump, Vacuum2 505194 1 36866426, Gasket3 505069 1 24887058, Gasket4 505068 1 24880579, Gasket5 505066 1 24880513, O-Ring6 505067 1 24880551, Seal7 NSS 2 0096634, Screw, Cap, 7/16" x 2" UNF, Not

Serviced Separately8 84509 2 Screw, Cap, HH, G5, 7/16"-20 x 3"9 81547 4 Washer, Lock, 7/16", 092005510 80810 2 Key, Woodruff, # 9, 3/16" x 3/4", 050000911 505055 1 2581114, Coupling Assy., Components

Not Serviced Separately12 505083 1 31173423, Shaft13 505052 1 2511447, Bushing14 505072 1 31134129, Bushing15 505077 2 31137481, Washer, Thrust16 NSS 1 2116024, Dowel, 1/8" x 3/8", Not Serviced

Separately, Make From 8810717 505081 1 31171733, Gear18 505118 1 33153136, Plate19 505246 3 2172544, Screw, Socket Hd, 3/8" x 7/8"

UNF20 505219 1 41115367, Gear & Shaft21 505038 1 0640011, Ring22 505126 1 33411572, Collar, Upper23 505128 1 41425608, Collar, Lower

Page 88: Perkins SERVICE 4.236 PARTS CATALOG

FLYWHEEL & FLYWHEEL HOUSING, PERKINS 6.354.4 DIESEL ENGINE

Page 89: Perkins SERVICE 4.236 PARTS CATALOG

REF FN PART NUMBER YR/SN QTY DESCRIPTION

FLYWHEEL & FLYWHEEL HOUSING, PERKINS 6.354.4 DIESEL ENGINE

1 505220 1 41117203, Flywheel2 505079 1 31162121, Gear, Ring3 50034 12 2182122, Screw, Cap4 65319 12 33117121, Washer5 505806 1 37142946, Housing, Flywheel6 NSS 2 00350025, Dowel, 1/2" x 1-1/16", Not

Serviced Separately, Make From 818497 280372 6 Screw, Cap, HH, G5, 3/8"-24 x 1-1/8",

Perkins PN 07464248 285072 6 Washer, Hardened, 3/8", Perkins No.

331151299 505198 1 37144382, Cover10 87716 2 Screw, Cap, HH, G5, 1/4"-20 x 1-1/4",

074835611 88165 2 0748352, Screw, Cap, 1/4" x 5/8"12 80682 4 Washer, Lock, 1/4", Perkins PN 092005213 689142 1AR Strip, Sponge Rubber, 1/4" x 3/4" x 80",

Cut to Length Required14 598263 4 Spacer, .281" ID x .75" OD x .188"

Page 90: Perkins SERVICE 4.236 PARTS CATALOG

INDEX - INDICE - INDEX - ZAHLENVERZEICHNIS - INDICE - INDICE - INDHOLD - INHOUD

Number Figure Sequence Ref. Number Figure Sequence Ref.

Page I-1

130298 001 18 505009 013 1010 19 505010 010015 18 505011 010

13362 010 34 505013 013 2513367 008 42 505014 011 10

010 33 505015 021 17019 30 505016 002 5020 28 011 6

20677 006 505017 011 5006 505018 011 5

220120 001 12 505019 011 5236622 009 15 505020 011 5

017 30 505021 008 46264358 008 16 020 2927276 015 31 505022 008 3927367 015 32 020 27280158 016 17 505023 008 45280199 019 019 26280321 007 505026 003 20

021 6 012 3280343 007 505027 015 48280345 015 36 505028 019 24280372 009 505029 008 40

023 7 020 26280373 007 505030 017 20

007 505031 010 35008 505033 015 20009 505034 015 43

280387 021 12 505035 016 15280421 018 7 505036 015 35280438 002 505037 013 29280483 001 505038 022 21

003 505039 015 3010 27 505040 017 5015 9 505041 014 15

280546 017 28 505042 014 7280561 002 505044 014 5280928 021 5 505045 020 1028384 009 505046 014 3

009 505047 021 8285072 018 8 505048 006 10

023 8 505049 006 3300642 002 11 015 40

011 11 505050 022 1302210S36 010 29 505052 022 13337504 008 13 505053 014 30

019 18 505054 020 9380428S 001 505055 022 11

001 505056 014 1006 505057 019 1008 38 505058 008 26014 9 020 2015 37 505059 020 19020 25 505060 020 20

380591 015 7 505061 015 51381099 001 12 505062 017 18

019 25 505063 008 11381104 019 28 019 7408 007 505064 021 13

021 21 505065 017 348604 018 14 505066 022 550034 003 8 505067 022 6

014 20 505068 022 4023 3 505069 022 3

501155 008 13 505070 019019 20 505071 002 8

501157 008 14 011 7008 6 505072 022 14

50456 001 505073 002 3003 011 3004 505074 002 3012 19 011 3017 16 505075 002 4

505000 020 1 011 4505001 012 1 505076 002 4505003 010 1 011 4505004 011 1 505077 022 15505005 011 2 505078 021 19505006 011 2 505079 002 14505007 011 2 023 2505008 011 2 505080 011 13

Page 91: Perkins SERVICE 4.236 PARTS CATALOG

INDEX - INDICE - INDEX - ZAHLENVERZEICHNIS - INDICE - INDICE - INDHOLD - INHOUD

Number Figure Sequence Ref. Number Figure Sequence Ref.

Page I-2

505081 022 17 505148 020 16505082 014 24 505149 020 17505083 022 12 505150 020 18505084 010 2 505151 003 21505085 014 28 012 12505086 013 11 505152 020 24505087 013 12 505153 016 14505088 003 9 505154 015 24

012 21 505155 006 18505089 003 10 505156 015 38

012 20 505157 019 23505090 003 6 505158 019 22

014 21 505159 017 9505091 003 17 505160 015 42

012 10 505161 015 34505092 003 18 505163 009 13

012 11 018 16505093 013 16 505164 017 6505094 016 8 505165 008 4505095 013 15 019 3505096 015 21 505167 019 14505097 003 36 505168 015 26

013 27 505169 020 33505098 013 26 505170 008 21505099 014 6 020 31505100 014 32 505171 020 35505101 014 4 505172 015 29505102 013 3 505173 013 2505103 013 19 505174 014 11505104 013 21 505175 015 2505105 013 20 505177 009 11505106 016 9 018 17505107 016 7 505178 001 28505108 014 35 014 17505109 015 30 505179 014 19505110 002 6 505180 016 20

011 8 505181 016 6505111 001 16 505182 015 25

010 17 505183 015 39015 16 505184 008 20

505112 003 7 020 30014 22 505185 020 32

505113 003 19 505186 020 34012 4 505187 021 2

505114 014 2 505188 019 2505115 001 3 505189 021 10

010 3 505190 018 10015 22 505191 018 11

505116 003 5 505192 017 14014 23 505193 016 2

505117 014 25 505194 022 2505118 022 18 505195 017 27505119 003 27 505196 021 16

013 18 505198 023 9505120 003 505199 014 10

013 22 505200 015 28505122 013 6 505201 018 3505123 013 4 505202 018 2505125 017 12 505203 015 19505126 022 22 505204 001 21505127 013 13 010 23505128 022 23 505205 012 15505129 013 17 505206 013 28505131 016 19 505207 015 41505132 015 47 015 41505133 006 19 505208 001 29

015 23 014 16505134 017 25 505209 014 18505135 003 29 505210 017 26

013 14 505211 015 46505136 015 33 505212 021 9505137 020 21 505213 021 1505138 020 3 505214 018 9505139 019 29 505215 018 1505140 017 24 505216 019 11505141 010 32 505217 014 31505143 015 50 505218 014 29505144 017 23 505219 022 20505145 020 13 505220 023 1505146 020 14 505221 012 6505147 020 15 505222 003 11

Page 92: Perkins SERVICE 4.236 PARTS CATALOG

INDEX - INDICE - INDEX - ZAHLENVERZEICHNIS - INDICE - INDICE - INDHOLD - INHOUD

Number Figure Sequence Ref. Number Figure Sequence Ref.

Page I-3

505222 012 5 505481 007505223 019 4 505482 008505224 021 15 505483 008505225 016 1 505484 002 12505226 017 1 505485 002 12505227 016 5 505489 007505228 015 1 009505229 020 8 505490 008 5505231 003 13 505491 002 14

012 8 505492 007 16505232 014 8 505493 007 3505233 010 20 505494 008 25505234 015 14 505495 006 12505235 020 11 505496 009 12505236 013 30 505497 009 9505237 020 4 505501 001 14505238 008 36 505502 003 25

020 23 505503 001 13505240 018 13 505504 007 15505241 014 34 505505 005 8505242 018 12 505506 005 13505243 017 15 505507 005 14505244 015 27 505508 008 1505245 008 34 505509 008 32

020 22 505510 008 33505246 022 19 505511 004 1505247 001 17 505512 008 11

010 18 505513 008015 17 505514 001 6

505249 009 505515 005 17018 15 505516 005 22

505250 014 33 505517 005 23505251 012 17 505518 005 11505252 001 4 505519 003 2

010 4 505520 008 27505253 012 18 505521 002 17505254 013 24 505522 001 2505255 010 5 505523 003 1505256 013 23 505524 003 26505257 008 43 505526 003 30

019 31 013 15505258 003 22 505527 006 20

008 17 505528 002 20012 13 505530 003 36

505259 019 36 505531 001 27019 6 505532 005 24

505282 002 22 505533 003 35505292 008 44 505534 005 10505304 008 24 505535 003 31505313 001 5 505536 003 32505317 008 3 505537 003 4505322 007 14 505538 005 5505329 005 2 505539 005 27505335 002 23 505540 002 16505345 007 15 505541 013 17505366 005 26 505542 005 9505377 005 25 505543 008 18505392 002 24 505545 004 4505394 009 5 505546 008 10

018 25 505547 006 6505396 008 35 505548 008 41505414 006 1 505549 008 28505426 008 2 505550 008 29505433 006 2 505551 008 30505460 002 13 505552 008 31505461 007 8 505553 008 37505462 007 9 505554 006 7505465 008 23 505556 008 15505468 003 33 505557 008 19505469 002 10 505558 005 20505470 002 10 505559 003 34505471 002 2 505560 001 24505472 002 2 505562 006 9505473 002 2 505563 006 16505474 002 2 505564 003 38505475 003 15 505565 007 11505476 005 7 505566 009 4505477 002 9 505567 009 3505478 002 9 505568 009 8505479 002 9 505571 009 2505480 002 9 505572 007 2

Page 93: Perkins SERVICE 4.236 PARTS CATALOG

INDEX - INDICE - INDEX - ZAHLENVERZEICHNIS - INDICE - INDICE - INDHOLD - INHOUD

Number Figure Sequence Ref. Number Figure Sequence Ref.

Page I-4

505574 001 23 505849 009 12505575 001 25 505850 003 28505577 006 4 505852 002 7505578 006 5 011 9505579 005 15 505853 015 52505580 007 17 505854 015 53505581 003 24 505855 015 55505582 003 37 505860 001 19505583 008 22 010 24505584 007 5 505861 001 26505585 005 19 505868 019 23505586 006 14 505869 019 22505587 009 10 505870 019 4505588 006 15 505871 020 24505589 004 5 505895 008 35505591 007 10 505896 008505592 009 7 505905 008 8505593 009 1 505913 006 11505594 002 21 015 5505595 003 11 505923 018 18505597 008 8 505968 003 40505598 007 1 012 22505599 005 1 505987 003505600 002 19 506006 007 6505601 007 7 506025 011 13505602 004 7 506026 011 1505603 004 6 506027 002 1505604 004 10 506043 001 22505605 002 18 506046 001 21505619 002 10 506047 002 1505620 002 12 506048 002 10

011 12 506055 001 15505621 002 12 010 16505622 001 1 015 15505623 007 7 506063 015 4505624 017 22 506067 019 35505625 017 19 506068 019 37505626 006 8A 506069 019 38505629 002 18A 506070 019 39505630 002 13 506104 001 20505631 013 27 010 25505632 003 36 513364 003 39

013 26 007 4505633 018 20 013 7505635 018 21 018 4505636 013 5 021 4505637 013 16 56513 005 4505638 015 30A 010 30505639 008 22 017 13505641 008 8 018 24505642 008 1 021 3505643 009 14 580039 017 10505644 003 37 593808 008 9505645 006 20A 019 27505646 006 18A 598263 023 14505647 006 17 602513 017 17505648 006 16A 603922 008 50505649 006 15A 60451 005 29505650 006 12A 619284 015 56505652 002 29 619712 008 7505653 002 28 631846 007505654 002 27 64194 019 5505655 002 25 645722 004 9505656 002 26 64780 001505803 018 23 010 26505804 018 22 65319 023 4505805 015 54 689142 023 13505806 023 5 72769 007505835 007 17 021 20505836 007 10 76349 015 6505837 007 16 80167 002505838 006 8 003505839 006 18 011 14505840 006 6 014 27505841 008 80428 005 16505842 008 8 80679 019 17505843 008 80680 001505844 008 32 002505845 008 33 005 3505847 008 48 007505848 008 49 007

Page 94: Perkins SERVICE 4.236 PARTS CATALOG

INDEX - INDICE - INDEX - ZAHLENVERZEICHNIS - INDICE - INDICE - INDHOLD - INHOUD

Number Figure Sequence Ref. Number Figure Sequence Ref.

Page I-5

80680 007 87281 006007 008008 015 8008 87307 020 7009 87361 001009 002013 37 006016 4 015 45019 10 87362 001

80681 001 002001 006003 008005 010 28006 014006 015 12006 016 12006 018006 020 5007 87363 003007 87364 019 16007 87365 007008 021 22008 87395 005 28010 22 87704 005 3013 31 87716 023 10014 87753 018 6014 87891 003 14014 13 012 9015 11 87915 005 29016 13 006018 007020 6 014 14021 7 88117 008

80682 002 009006 016 3006 88118 001 25016 18 002017 8 005 3023 12 007

80684 017 11 00780775 001 11 009

010 31 01480810 022 10 018 581547 001 021 18

004 88165 002022 9 023 11

83937061 008 12 88180 005 6019 88206 002019 7 88251 005 21

84071 014 88374 001 2584296 006 10A 019 1284509 022 8 88443 005 30854937 004 2 88488 005 12854938 004 3 88542 015 4486509310 007 88626 003 3

008 014 26009 88989 006019 13 9617020 017 4

86539484 001 9 9627874 014009 6 9627879 019 15018 9635884 018

86629539 006 9706921 015 49007 D1NN9N025A 008 14008 008 47008 019 21008 D2NN9N083A 019 19010 21 NSS 001013 32 001015 13 001 10020 12 001 11

86631589 002 001 25008 001 7009 001 7019 8 001 7

86729275 007 001 7021 23 001 7

86837509 003 12 001 7012 7 001 7

87016 008 001 8018 19 001 8019 9 002 15

Page 95: Perkins SERVICE 4.236 PARTS CATALOG

INDEX - INDICE - INDEX - ZAHLENVERZEICHNIS - INDICE - INDICE - INDHOLD - INHOUD

Number Figure Sequence Ref. Number Figure Sequence Ref.

Page I-6

NSS 002 30002 31003 16003 23004 8004 8004 8005 18005 3005 4006006006006006006 13007007007 12007 13008010 10010 11010 12010 13010 14010 15010 6010 7010 8010 9012 14012 16012 2013 10013 33013 34013 35013 36013 8013 9014 12014 36015 10016 10016 11016 16017 2017 21017 29017 7019 32019 33019 34020 36021 11021 14022 16022 7023 6

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New Holland North America, Inc., New Holland, PAPrinted in U.S.A.