pet bottle recycle paint manufature plant prs2020 · 2019-12-06 · product classification...

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PET BOTTLE RECYCLE PAINT MANUFATURE PLANT PRS2020 Patented new technology for high-performance coating manufacturing methods using discarded PET bottles PET Resource Systems 2020 Graphene Core Co., Ltd. 300-16, Seokpo-ro, Jangan-myeon, Hwaseong-si, Gyeonggi-do, Republic of Korea E-mail : [email protected] TEL : +82-31-358-1907 FAX : +82-31-358-1906 www.graphene-core.com

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Page 1: PET BOTTLE RECYCLE PAINT MANUFATURE PLANT PRS2020 · 2019-12-06 · PRODUCT CLASSIFICATION Configure DESCRIPTIONS UNIT PRS2020-S PRS2020-W PRS2020-T Grinding part Motor capacity KW

PET BOTTLE RECYCLE PAINT MANUFATURE PLANT

PRS2020Patented new technology for high-performance coating manufacturing methods using discarded PET bottles

PET Resource Systems 2020

G r a p h e n e C o r e C o . , L t d .300-16, Seokpo-ro, Jangan-myeon, Hwaseong-si, Gyeonggi-do, Republic of Korea

E-mail : [email protected] : +82-31-358-1907FAX : +82-31-358-1906www.graphene-core.com

Page 2: PET BOTTLE RECYCLE PAINT MANUFATURE PLANT PRS2020 · 2019-12-06 · PRODUCT CLASSIFICATION Configure DESCRIPTIONS UNIT PRS2020-S PRS2020-W PRS2020-T Grinding part Motor capacity KW

PRS2020

WASTE PET BOTTLE SENSUAL MICROPARTICLEMANUFACTURING SYSTEM

PET Resource Systems 2020

Patented new technology for high-performance coating manufacturing methods using discarded PET bottles

Page 3: PET BOTTLE RECYCLE PAINT MANUFATURE PLANT PRS2020 · 2019-12-06 · PRODUCT CLASSIFICATION Configure DESCRIPTIONS UNIT PRS2020-S PRS2020-W PRS2020-T Grinding part Motor capacity KW

PRODUCT CLASSIFICATION

Configure DESCRIPTIONS UNIT PRS2020-S PRS2020-W PRS2020-T

Grinding part Motor capacity KW 15 30 45

Motor quantity EA 1 2 3

Rotational speed RPM 4,000~6,000 4,000~6,000 4,000~6,000

Supply part Motor capacity KW 0.5 1 1.5

Motor quantity EA 1 2 3

Rotational speed RPM 0.5 0.5 0.5

Receivables Motor capacity KW 1.5 2.25 3

Tank size ℓ 30 60 90

Reaction part Electric heat KW 6 9 12

Cooling part Air compressors KW 7.5 11.25 15

Cold-air machine KW 5 5 5

Electricity usage

total KW 35.5 60 82.5

Size Length mm 5,000 5,000 5,000

Horizontal mm 1,400 2,800 3,200

Quantity available for production

Daily production KG 50~70 100~140 150~210

Particle size ㎛ 100~700

Paint-productsProduction

The amount of paint manufactured when

using epoxy lining flooring complex

KG 1,600~.2300(3% added)

3,300~4,600(3% added)

5,000~7,000(3% added)

PET Bottle usage

Based on 0.5 literbottle (weighing 16

g)

EA 3,125~4,375 6,250~8,750 9,375~13,125

PRS2020 SYSTEM SPECIFICATIONS

Page 4: PET BOTTLE RECYCLE PAINT MANUFATURE PLANT PRS2020 · 2019-12-06 · PRODUCT CLASSIFICATION Configure DESCRIPTIONS UNIT PRS2020-S PRS2020-W PRS2020-T Grinding part Motor capacity KW

I use the PET bottle I used again!

Rooftop Floor painting

RestaurantFloor painting

Parking lotsFloor painting

PRS 2020ENVIRONMENT – RESPONSIBLE HUMAN LIFE

* It is used to manufacture a discarded PET bottle with sensuality micro particles in combination with the paint.

Page 5: PET BOTTLE RECYCLE PAINT MANUFATURE PLANT PRS2020 · 2019-12-06 · PRODUCT CLASSIFICATION Configure DESCRIPTIONS UNIT PRS2020-S PRS2020-W PRS2020-T Grinding part Motor capacity KW

PET bottles Crushing Washing Microparticle grinding

Reactive ECO PET PAINT manufacturing

Painting Complete

PRS 2020 - ECO PET PAINT MANUFACTURING PROCESS

PRS 2020WAST PET BOTTLE RESOURCE RECOVERY PROCESS

* It is used to manufacture a discarded PET bottle with sensuality micro particles in combination with the paint.

Page 6: PET BOTTLE RECYCLE PAINT MANUFATURE PLANT PRS2020 · 2019-12-06 · PRODUCT CLASSIFICATION Configure DESCRIPTIONS UNIT PRS2020-S PRS2020-W PRS2020-T Grinding part Motor capacity KW

ECO PET

PAINT

Green

AffordabilityImproving

quality

BeautifulDesign

Environmentalfriendly

• Bulk use of waste PET bottles• 100㎡ house 1 household parking floor coating usage

⇒ Bottled water (500 ml) / approx. 200-600EA

• Improving the quality of parking floor finishes

• 15x car wheel resistance performance • Improve (Compared to KS standard)• 2x impact resistance

• Longer paint coating life• Use waste resources as a high-priced

resource

• Reducing the occurrence of• microplastics• 2nd environmental (sea) • pollution reduction

• Micro volume formation on the surface• Variety of patterns can be created

PRS2020ECO PET PAINT FEATURES

Page 7: PET BOTTLE RECYCLE PAINT MANUFATURE PLANT PRS2020 · 2019-12-06 · PRODUCT CLASSIFICATION Configure DESCRIPTIONS UNIT PRS2020-S PRS2020-W PRS2020-T Grinding part Motor capacity KW

Problems with traditional PET bottle recycling

technology

PRS2020 SYSTEMPET bottle recycling technology developed by us

Existing methods must remove the label.

Existing methods are limited to the use of colored colors

Conventional methods cannot be recycled by heating

Without label separation

Recycle together

Brown, green, etc.Recycling all colored

PET bottles

Functional recycling of the tough and strong physical properties of

PET bottles

PRS2020DIFFERENCES IN HOW PET BOTTLES ARE RECYCLEED

Page 8: PET BOTTLE RECYCLE PAINT MANUFATURE PLANT PRS2020 · 2019-12-06 · PRODUCT CLASSIFICATION Configure DESCRIPTIONS UNIT PRS2020-S PRS2020-W PRS2020-T Grinding part Motor capacity KW

ECO PET PAINT combines the tough and strong performance of waste PET bottles with attachment strength and durability on car wheels High-end floor finishes with resistance performance two to three times better than conventional flooring. This ensures that the floor is always clean, and the recoating

period is an economical paint that reduces maintenance costs.

❖ Excellent adhesion strength❖ Excellent car wheel resistance performance and wear resistance❖ Eco-friendly floor finishes for indoor use❖ Resource recovery paint using waste PET bottles

Test itemsStandard (KS F 4937) ECO PET

PAINT

Attachment strength 1.2N/≤ or more 2.3

ImpactNo more coating

surface

No abnormalities

ContaminantsEmission test

(mg/㎡/h)

TVOC 2.5 or less Undetectable

Formaldehyde0.5 or less Undetectable

Toluene 0.08 or less Undetectable

0

0.5

1

1.5

2

2.5

3

3.5

KS F 4937 기준 A사 페인트 페트페인트

Depth of thickness reduction (mm)

0.2mm

3mm

0.8mm

[Car wheel rotation resistance performance : 300kg Load, 80,000 times]

Resistance performance test appearance when rotating the wheel of a car

ECO PET PAINT

THIRD-PARTY PRODUCTS

KS F 4937 STANDARD

KCL KOREA CONFORMITY

LABORATORIES

PRS2020Quality test “ ECO PET PAINT”

Page 9: PET BOTTLE RECYCLE PAINT MANUFATURE PLANT PRS2020 · 2019-12-06 · PRODUCT CLASSIFICATION Configure DESCRIPTIONS UNIT PRS2020-S PRS2020-W PRS2020-T Grinding part Motor capacity KW

NATIONAL INSTITUTE OF ACCREDITED RESEARCH TEST REPORT/ RESISTANCE TO CAR WHEELS

Page 10: PET BOTTLE RECYCLE PAINT MANUFATURE PLANT PRS2020 · 2019-12-06 · PRODUCT CLASSIFICATION Configure DESCRIPTIONS UNIT PRS2020-S PRS2020-W PRS2020-T Grinding part Motor capacity KW

ECO PET Lining

Process ProductCoating

thicknessPainting

equipmentTheory

Amount of time

Under coatEco Pet Under

50㎛ B, R, S 0.14L/㎡

TOP coatEco Pet TOP

3,000㎛Sawblade Hera

4.8㎏/㎡

Factory FloorParking Floor * B: Brush, R: Roller, S: SprayWarehouse Floor

Store Floor Cafe Floor Restaurant Floor

ECO-PET Antique

Under coatEco Pet Under

50㎛ B, R, S 0.14L/㎡

MediumEco Pet Marble

1,000㎛ R 2.5㎏/㎡

TOP coatEco Pet Clear 2,000㎛ Sawblade Hera 2.2㎏/㎡

PRS 2020 COATING SPECIFICATIONS / USES

Page 11: PET BOTTLE RECYCLE PAINT MANUFATURE PLANT PRS2020 · 2019-12-06 · PRODUCT CLASSIFICATION Configure DESCRIPTIONS UNIT PRS2020-S PRS2020-W PRS2020-T Grinding part Motor capacity KW

SeparatedRegistration/filing date

Registration/Application No.

Patent name

Register2019.03.26 1019643610000

MANUFACTURING METHOD OF ORIENTED POLYMER PAINT COMPOSITION USING WASTED POLYETHYLENE TEREPHTHALATE, AND PAINT COMPOSITION MANUFACTURED BY THE METHOD

Register2019.01.08 1019382550000

PAINT COMPOSITION WITH WASTED POLYETHYLENE TEREPHTHALATE AND METHOD FOR PRODUCING

International

applications

2019.06.20PCT/KR2019/007

447

MANUFACTURING METHOD OF ORIENTED POLYMER PAINT COMPOSITION USING WASTED POLYETHYLENE TEREPHTHALATE, AND PAINT COMPOSITION MANUFACTURED BY THE METHOD

Applications 2019.09.17

10-2019-0114263

MANUFACTURING APPARATUS FOR WASTED POLYETHYLENE TEREPHTHALATE MICROPARTICLES, MANUFACTURING METHOD OF PAINT COMPOSITION USING THEREOF, AND PAINT COMPOSITIONMANUFACTURED BY THE METHOD

Patent Registration

Patent registration certificatePRS 2020 PATENT RESISTRATION CERTIFICATE

Page 12: PET BOTTLE RECYCLE PAINT MANUFATURE PLANT PRS2020 · 2019-12-06 · PRODUCT CLASSIFICATION Configure DESCRIPTIONS UNIT PRS2020-S PRS2020-W PRS2020-T Grinding part Motor capacity KW

G r a p h e n e C o r e C o . , L t d .300-16, Seokpo-ro, Jangan-myeon, Hwaseong-si, Gyeonggi-do, Republic of Korea

E-mail : [email protected] : +82-31-358-1907FAX : +82-31-358-1906www.graphene-core.com