pfisterer cable fittings 11kv 33kv 52kv - pfisterer mv-connex inner cone plugs (pluggable connection...

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&DEOH�)LWWLQJV� IRU�0HGLXP�9ROWDJH�1HWZRUNV�Our range of cable accessories offers solutions for virtually all applications in the area of medium voltage engineering. All accessories use silicone rubber as insulating medium because of its outstanding properties. We offer components and complete systems.

CONNEX meets all your requirements to an universal system of separable connectors: fully insulated with metal housing and providing touch-proof properties. It is maintenance-free, suitable for outdoor use and waterproof. This means MV-CONNEX can be used even in the most extreme conditions.

MV-CONNEX for medium voltage systems comes in a wide range of variations. It includes traditional plug and socket combinations, multiple sockets, bus-bar connectors, surge arresters and voltage detecting systems.

MV-CONNEX components are factory tested and are surprisingly simple to install. Complex oil and gas work during installation and commissioning of WUDQVIRUPHUV�DQG�VZLWFKJHDUV�DUH�¿QDOO\�D� WKLQJ�RI�the past.

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With the increasing use of enclosed switchgear, voltage testing systems, that indicate the presence of voltage without directly contacting live parts, are becoming increasingly important. The principle of the DSA continuous voltage indicator that was

developed by us has become a standard. In line with the trend towards integrated systems we have incor-porated these plug-in display devices in the compact DSA-i3 system.

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Water, dirt, grease and oil-resistant, completely maintenance-free, shock-resistant and unbreakable: silicone rubber is the perfect material for cable termi-nations and far superior to traditional materials such as porcelain. When used as a stress-relief device in sealed applications, silicone evens out tempera-ture variations and unevenness in the cable surface

much better than harder materials such as EPDM do. Dangerous partial discharges caused by air gaps are safely avoided. PFISTERER makes silicone pro-ducts primarily using advanced LSR (Liquid Silicone Rubber) designs; special variations are designed using RTV (Room-Temperature Vulcanizing Silicone).

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IndicatorsPage 66 – 68

Interfaces and Connecting Leads

Page 69

Testers0 – 71

MV-CONNEXSeparable Connectors

Page 10 – 16

MV-CONNEXTransformer Bushings

Page 31 – 44

MV-CONNEXConnecting and

Branching SystemPage 53 – 55

MV-CONNEXSurge ArrestersPage 58 – 61

AccessoriesPage 17 – 30

MV-CONNEXBushings, Sockets,

Insulators Page 45 – 50

Bus BarCoupling System

Page 51 – 52

MV-CONNEX Earthing and Short-Circuit Devices

Page 56 – 57

MV-CONNEXCMA- and CMS-System

Page 62 – 65

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The MV-CONNEX range is ideal for use in ring main units, circuit-breaker switchgear, high-voltage motors, transformers, capacitors, transducers and sealing boxes. The connectors on the equipment-side are designed to meet EN 50180, 50181, and DIN 47637. The plug is suitable for all kinds of insulated plastic cables. As well as a wide range of standard types there are also customer-specific versions for every cable type. The MV-CONNEX system features numerous variations: in addition to the standard plug and socket combination, there are many other versions for testing pur-poses and special applications.

$GYDQWDJHVŶ� no liquid insulating mediumŶ� no need to open the cable termination at the installation siteŶ� deckwater-proofŶ� suitable for outdoor useŶ� thorough transformer and GIS testing by manufacturer possible

Ŷ� metal enclosedŶ� fully insulatedŶ� touch proofŶ� free from arcingŶ� high short-circuit protectionŶ� maintenance freeŶ� soil- and offshore-proof (optional)

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Multi-contact elbow bushings are used instead of DIN-standard porcelain versions on the medium-voltage side of power trans-formers. They distribute the current over two or four cables, thus accommodating higher power loads using more manageable cable cross sections.

CONNEX surge arresters are used to protect metal-enclosed switchgear fitted with cable terminations in accordance with EN 50180/EN 50181. The surge arresters are connected to the switch-gear transformer and prevent the entry of excessively high surges. The surge arresters are particularly effective in limiting surges caused by reflected travelling waves and switching overvoltages.

Busbar connectors facilitate the modular construction and on-site expansion of SF6 insulated switchgear, because the gas compartment does not have to be opened during installation. The range includes 24 kV to 42 kV versions.

The integrated capacitive potential point makes it easy to check the connection for the absence of voltage. The PFISTERER range includes mobile and stationary continuous voltage indicators, as well as phase comparators and performance testing equipment.

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The CMA-MV-CONNEX motor connector allows the quick and easy connection of high-voltage motors, with the connection area being fully metal-enclosed and intrinsically safe. The system is easily installed in place of the motor connection box.

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2) The min. and max. cross sections can only be achieved by maintaining the min. or max. diameter across the conductors and the min. or max. diameter across the insulation.

3) The entire diameter range is covered by various components.

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For separable connectors with standard items, the selected operating voltage must match the maximum operating voltage of the DIN VDE cable because the operating voltage is correlated to the wall thickness of the insulating, based on which the matching insulating part assigned.

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8�ERZApart from the standard U-bow, another U-bow with round compression dies is available to allow copper and aluminium conductor cross sections greater than 300 mm2 to be compressed with the compression head BIII.Tool surface, burnished.

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3URGXFW�&RQ¿JXUDWRU)RU�FDEOHV�WKDW�KDYH�QRW�EHHQ�SURGXFHG�WR�FRPSO\�ZLWK�',1�9'(��D�SURGXFW�FRQ¿JXUDWRU�is used to determine an individual article number for the required MV-CONNEX cable connectors size 0 - 3-S. To do this the Form for determine MV-CONNEX Separable Connectors, found on page 11, must be fully completed. The individual article number consists of a base number and a variant number and contains all parts for connecting and earthing the individual cable.

09�&211(;�6HSHUDEOH�&RQQHFWRUV 1 set = 3 pieces

1 piece

Size Um �N9� In (A) max. Ø over isolation [mm]

0 24 250 23,5 809 999 999 9DU��;;;;

801 999 999 9DU��;;;;

1 36 630 36,0 819 999 999 9DU��;;;;

811 999 999 9DU��;;;;

2 42 800 36,0 829 999 999 9DU��;;;;

821 999 999 9DU��;;;;

��;/� 42 800 44,0 823 999 999 9DU��;;;;

822 999 999 9DU��;;;;

3/3-S 42/52 1250 46,0 839 999 999 9DU��;;;;

831 999 999 9DU��;;;;

��6��;/� 42/52 1250 55,0 833 999 999 9DU��;;;;

832 999 999 9DU��;;;;

�;/³�DQG�Ä�6³�DUH�3),67(5(5�VSHFL¿F�GHVLJQDWLRQV��7KH�VHSDUDEOH�FDEOH�FRQQHFWRUV�are compatible with sockets conforming to EN 50180/50181 in sizes 2 or 3.

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5RXQG�&RPSUHVVLRQ�'LHV)RU�URXQG�SUHVVLQJ�DOXPLQXP�VOHHYHV�RQ�¿QH�ZLUH�FRQGXFWRUV�RI�WKH�ÀH[LEOH�FDEOH��WKH�following high-pressure round compression dies are required:

1

2

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�� HR 11 13.0 558 003 001558 003 006558 003 015558 003 023558 003 031

1

�� HR 16 18.5 558 003 005558 003 007558 003 008558 003 010558 003 013558 003 017

1

�� HR 20 22.5 558 003 018558 003 012558 003 020558 003 009

1

�� HR 22 25.0 558 003 021558 003 022

1

�� HR 25 28.5 558 003 014558 003 016558 003 030

1

�� HR 28 32.0 558 003 011558 003 019558 003 027558 003 032

1

�� HR 32 36.5 558 003 024558 003 025558 003 026

2

7ZR�VWDJH�KLJK�SUHVVXUH�SXPSThe high-pressure unit is mounted horizontally on a galvanisedU-frame. The valve body is made of aluminium alloy. Therefore the pump is very light.The high-pressure hose is ¿WWHG�ZLWK�DQ�RLO�WLJKW�FRXSOLQJ�VRFNHW�IRU�FRQQHFWLQJ�WKH�FRPSUHVVLRQ�KHDG��7KH�SXPS�operates with rapid thrust until the compression starts, thus requiring fewer power stro-kes. An excess pressure valve protects the compression tool against overload.

1R� 2SHUDWLQJ�SUHVVXUH +RVH�OHQJWK +\GUDXOLF�RLO�YROXPH�EDU� �PP� �FP3�

�� 850 3000 600

$VVHPEO\�$FFHVVRULHV

&DUU\LQJ�&DVH��HPSW\��for tools to assembly CONNEX separable connector

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$VVHPEO\�7RROVfor CONNEX separable connectors, size 1 - 3/3-S, complete in a case.

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�� 3/3-S + 3/3-S (XL) 305 768 001827 017 002305 675 013559 214 003563 376 002827 165 001827 167 001827 166 001305 051 051305 063 063

�� 1 + 2 + 2 (XL) + 3/3-S + 3/3-S (XL)

305 768 001827 017 002305 675 013305 675 001305 675 002559 214 001559 214 002559 214 003827 165 001563 376 002827 167 001827 166 001305 051 051305 063 063

�� 2 + 2 (XL) 305 768 001827 017 002305 675 002559 214 002563 376 002305 051 051305 063 063

�� 2 + 2 (XL) + 3/3-S + 3/3-S (XL) 305 768 001827 017 002305 675 013305 675 002559 214 002559 214 003563 376 002827 165 001827 167 001827 166 001305 051 051305 063 063

�� 1 305 768 001827 017 002305 675 001559 214 001563 376 002305 051 051305 063 063

+\GUDXOLF�+DQG�2SHUDWHG�&RPSUHVVLRQ�7RRO�Basic Tool for sizes 1, 2 and 3 without compression head.

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&RPSUHVVLRQ�+HDGincluding pull-off die for hand-operated compression tool.

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,PSDFW�'HYLFHmade of plastic. For the pre-assembly of the separable connector contact.

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7�+DQGOH�+H[�:UHQFK�6:��for tightening the screws of separable connectors sizes 0 - 3.

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$VVHPEO\�/HYHUfor pressing and releasing the CONNEX separable connector size 3.

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+ROH�%DUfor suspending the assembly lever (only for Size 3).

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&KDLQfor suspending the assembly lever and hole bar (only for Size 3).

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8QSOXJ�5RG�IRU�$VVHPEO\�/HYHOfor MV-CONNEX separable connectors, size 1,2, 3.

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$VVHPEO\�&ODPSAssembly clamp for holding the cable during heat-shrinking and for releasing the CON-NEX separable connector.

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&DEOH�6WULSSHUfor PE/XLPE insulation. Longitudinal and radial cutting with adjustable depth stop with a diameter of 15 - 45 mm.

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2SHQ�KDQG�RSHUDWHG�FRPSUHVVLRQ�WRRO�3ULPDW��7Gripper for CONNEX cable connecting part size 0.

+H[DJRQ�SUHVVLQJ�WRRO�IRU�KDQG�KHOG�MRLQWLQJ�FODPS�35,0$7�2��7��FODVVL¿FDWLRQ�QXPEHU�18 Al for Al and Cu conductors 25 - 70 mm2.1R��

,PSRUWDQW�The crimp sleeve for the CONNEX cable connecting part size 0 should generally be pressed for Al and Cu cables of 25 - 70 mm2 using the pressing tool KZ 18 Al.

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+H[DJRQDO�&RPSUHVVLRQ�'LHVFor copper and steel crimp connections. Suitable for mechanical compression tool MPZ O6, battery-operated hydraulic compression tool HAP O6, hydraulic die head HWK O6, hydraulic compression tool EPC 50-A and battery-operated hydraulic compression tool REC-60 E.

1R� &RGH�QXPEHU ZLGWKE��PP�

�� 8 32

�� 10 32

�� 12 32

�� 14 32

�� 16 32

�� 18 32

�� 20 32

�� 22 32

�� 25 32

09�FDEOH�SHHOLQJ�WRROV�IRU�FDEOH�SUHSDUDWLRQ��LQFO��FDVH

09�FDEOH�VWULSSHU��ZLWKRXW�FDVH

For removal of the outer sheath (diameter range: 15 - 55 mm), peeling of the semi- conducting layer (diameter range: 15 - 49 mm) and chamfering of the conductor insulation.Ŷ 827 951 004: outer jacket cutter for diameter over insulation 15 - 49 mmŶ 827 951 005: peeling tool for fully bonded semi-conducting layer, diameter 15 - 55 mmŶ 827 951 002: spare blade for outer jacket cutter 827 951 004Ŷ 827 951 003: spare blade for peeling tool 827 951 005Ŷ 827 952 001: Edge cutter for up to 60 mm diameter across insulation

For removal of the outer sheath (diameter range: 15 - 55 mm), peeling of the semi- conducting layer (diameter range: 15 - 49 mm) and chamfering of the conductor insulation.Ŷ 827 951 006: Screen stripper for 34 - 60 mm diameter Ŷ 827 951 007: Spare blade for screen stripper 827 951 006 Ŷ 827 951 008: Set of stop rings for 827 951 006

3OXJ�,Q�7\SH�$VVHPEO\�6RFNHWfor the pre-assembly of CONNEX separable connectors (e.g. in the workshop).

1R� 6L]H

�� 0

�� 1

�� 2

�� 3

%OLQG�&DSprotection against electric-shock hazard for live CONNEX separable connector.

1R� 6L]H 5DWHG�SRZHU�IUH�TXHQF\�ZLWKVWDQG�YROWDJH

5DWHG�OLJKWQLQJ�LPSXOVH�ZLWK�VWDQG�YROWDJH��%,/�

��PLQ��N9� �K��N9� �N9�

�� 0 54 30 125

�� 1 81 45 170

�� 2 81 52 170

�� 3 95 65 200

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'XPP\�3OXJŶ for sealing and voltage-proof closing of CONNEX socketsŶ suitable for outdoor use or offshore-/soil-proof

1R� 6L]H 0D[��RSHUDWLQJ�YROWDJH

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�� 3 52 for outdoor use 1

�� 2 42 offshore- and soil-proof

1

�� 3 52 offshore- and soil-proof

1.1

'XPP\�3OXJ�ZLWK�9ROWDJH�7DSDummy cable plug with voltage tap Ŷ for voltage-proof sealing of CONNEX socketsŶ suitable for outdoor useŶ voltage tap for connection to continuous voltage indicator


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�� 3 52 130 147 5 1035 1.8

3URWHFWLRQ�&DS- not voltage proof

For protecting withdrawn CONNEX separable connectors against damage and dirt.

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5ROO�6SULQJVEarthing accessories for cables with metallic band shield and/or armour. 7KHVH�DUH�DVVLJQHG�XVLQJ�WKH�FDEOH�GDWD�IURP�WKH�SURGXFW�FRQ¿JXUDWRU�

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�� 14 - 22 16

�� 25 - 40 13

�� 30 - 39 25

�� 40 - 60 25

�� 50 - 75 30

�� 75 - 100 30

&ODPSLQJ�FROODU�DFF��',1��0DWHULDO�9�$��:�Earthing accessories for cables with metallic band shield and/or armour. 7KHVH�DUH�DVVLJQHG�XVLQJ�WKH�FDEOH�GDWD�IURP�WKH�SURGXFW�FRQ¿JXUDWRU�

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�� 32 - 50 10

�� 40 - 60 10

�� 50 - 70 10

�� 60 - 80 10

�� 80 - 100 10

�� 100 - 120 10

�� 120 - 140 10

�� 140 - 160 10

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09�&211(;�6SHFLDO�*UHDVH,V�LQFOXGHG�IRU�XVH�ZKHQ�¿UVW�¿WWLQJ�WKH�VHSDUDEOH�FRQQHFWLQJ�SDUW��,I�WKH�VHSDUDEOH� FRQQHFWRU�QHHGV�WR�EH�UH�¿WWHG��WKH�09�&211(;�VSHFLDO�JUHDVH�PXVW�EH�RUGHUHG� separately.

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�� Bag 10 down to -25 °C

�� Can 500 down to -25 °C

�� Bag 8 down to -45° C

6KULQN�7XEHIncluded in delivery for separable connectors with a sealing system.

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�� 70 - 20 125 0

�� 90 / 25 150 1, 2

�� 130 / 39 225 3

�� 115 / 34 425 3 (XL)

�� 90 / 25 300 2 (XL)

6HDOLQJ�7DSHIncluded in delivery for separable connectors with a sealing system.

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�� 25.4 1.6 300

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�� 100

�� 45

&RWWRQ�,QVXODWLQJ�7DSHfor bundling energy cables.

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&DEOH�%UHDNRXWLV�FODVVL¿HG�XQGHU�WKUHH�FRUH�FDEOHV�E\�WKH�SURGXFW�FRQ¿JXUDWRU�

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�� 31 / 16 80 / 36 195

�� 41 / 20 110 / 48 230

�� 53 / 27 140 / 62 230

�� 60 / 30 170 / 60 230

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&RSSHU�0HVK�7DSHLV�FODVVL¿HG�E\�WKH�SURGXFW�FRQ¿JXUDWRU�XVLQJ�WKH�FDEOH�GDWD�LI�FDEOHV� with band shield and/or band armour.

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�� 22 2.5 1000 25

�� 30 2.5 1000 35

�� 22 2.5 1500 25

�� 30 2.5 1500 35

6KULQN�7XEHLV�FODVVL¿HG�XQGHU�WKUHH�FRUH�FDEOHV�E\�WKH�SURGXFW�FRQ¿JXUDWRU�*) Length 5000 mm for 3 cores

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�� 51 / 16 5000 *)

�� 68 / 22 5000 *)

&RQGXFWLYH�&UHSH�3DSHULV�FODVVL¿HG�E\�WKH�SURGXFW�FRQ¿JXUDWRU�DV�D�EXIIHU�EHWZHHQ�WKH�H[WUXGHG�FDEOH�VKLHOGLQJ�and the copper mesh if common shielding.

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They are used as transitional connecting parts when transformers that are equipped with CONNEX interface are connected to blank (overhead) lines.

They are also used as CONNEX test connecting parts for electrical testing of equipment that is equipped with CONNEX interface.

1R� 6L]H 7KUHDG 0D[��RSHUD�WLQJ�YROWDJH

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G UP��N9� in��$� ��PLQ��N9� �N9�

�� 0 M12 24 250 54 125

�� 1 M12 36 630 81 170

�� 2 M12 42 800 95 200

�� 3 M12 42 800 95 200

&XUUHQW�7HVWLQJ�&RQQHFWRUVThis connector permits to carry out current tests on switchgears, transformers, WUDQVGXFHUV�HWF��¿WWHG�ZLWK�&211(;�LQWHUIDFH��6L]H��DQG��DUH�RIIVKRUH�SURRI�

For the electrical and mechanical connection, the connector is inserted into a CONNEX socket of equal size and bolted. The test lead is connected to the terminal stud with a screw.

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��V��N$� ��V��N$� UP��N9� �PP� �PP� �PP� �PP�

�� 0 250 750 16 - 2 88 30 122 184 outdoor-proof

�� 1 630 2000 31.5 18 2 95 30 122 184 outdoor-proof

�� 2 800 2500 40 25 2 102 30 122 184 offshore-proof

�� 3 1250 3150 50 40 2 130 35 170 238 offshore-proof

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&DEOH�7HVWLQJ�6RFNHWto be used during carrying out start-up tests on cables with MV-CONNEX separable connectors. &DXWLRQ�The cable test socket is not touchproof. After testing, the test socket must be earthed and short-circuited. The cable test socket is not suitable for partial discharge measuring.

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7HVW�OHDG7KH�ÀH[LEOH�WHVW�FDEOHV�DUH�XVHG�IRU�HOHFWULFDO�WHVWLQJ�RI�RSHUDWLQJ�HTXLSPHQW�HTXLSSHG�with CONNEX sockets.

Also used for voltage and partial discharge testing on transformers and gas-insulated switchgears.

6WDQGDUG�DUWLFOH�QR�

A = outdoor terminationB� �ÀH[LEOH�FDEOHC = CONNEX separable connectorl1 = length of the test cablel2 = length of the sreen wire

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Cable FURVV�VHFWLRQ

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l1 l2

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�� 1 36 70 54 170 95 440 1 300

�� 1 36 70 54 170 95 440 2 300

�� 2 42 95 63 200 95 440 1 300

�� 2 42 95 63 200 95 440 3 300

�� 2 42 95 63 200 95 440 2 300

�� 2 42 95 63 200 95 440 1,5 300

�� 3 42 95 63 200 95 440 1 300

�� 3 42 95 63 200 95 440 1,6 300

�� 3 42 95 63 200 95 440 2 300

�� 3 42 95 63 200 95 440 3 300

�� 3-S 52 117 78 250 95 440 1,9 300

�� 3-S 52 117 78 250 400 980 2,1 300

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09�&211(;��7HVW�OHDG�DQG�FRQQHFWLRQ�FDEOH7KH�ÀH[LEOH�WHVW�FDEOHV�DUH�XVHG�IRU�HOHFWULFDO�WHVWLQJ�RI�RSHUDWLQJ�HTXLSPHQW�HTXLSSHG�with CONNEX sockets.

They are suitable for voltage and partial discharge testing on transformers and gas-insulated switchgears.

&211(;�VHSDUDEOH�FDEOH�FRQQHFWRU�LV�¿WWHG�WR�ERWK�HQGV�RI�FRQQHFWLQJ�FDEOHV� $�FKRLFH�RI�ÀH[LEOH�FDEOHV�LV�DYDLODEOH��WR�ZKLFK�WKH�IROORZLQJ�09�&211(;�VHSDUDEOH�FDEOH�FRQQHFWRUV��RXWGRRU�WHUPLQDWLRQV�RU�HQG�FDSV��QRW�YROWDJH�SURRI��FDQ�EH�¿WWHG�

Trailing cable �1�70&:2(8��N9

09�&211(;� cable connectorSize

50 mm2 (RF) 1, 2, 3, 3-S 2XWGRRU�7HUPLQDWLRQ�RU�endcap (not voltage-proof)95 mm2 (RF) 1, 2, 3, 3-S

240 mm2 (RF) 2, 3, 3-S400 mm2 (RF) 3, 3-S

$�SURGXFW�FRQ¿JXUDWRU�LV�XVHG�WR�FRQ¿JXUH�FXVWRPHU�VSHFL¿F�YHUVLRQV�� Please refer to the form on page 31.

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$SSOLFDWLRQ� Indoor / Outdoor Offshore (saltwater-proof/soil-resistant)

0D[��RSHUDWLQJ�YROWDJH��%,/�� up to 36 kV up to 42 kV up to 52 kV

&DEOH�FURVV�VHFWLRQ�� 50 mm² RF/52 kV 95 mm² RF/52 kV 240 mm² RF/52 kV (not for Size 1)

400 mm² RF/52 kV (not for Size 1, 2)

/HQJWK�RI�WHVW�DQG FRQQHFWLQJ�FDEOH�� L = _______ m (0,1 m Stufung)

'LHOHFWULF�URXWLQH�WHVW$&��3'�� 100 % 10 % (one from min. 10 Stk.) None (with end-cap)

�3KDVH�GHVFULSWLRQ�� L1 L2 L3 N-Conductor None

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CONNEX Size 1 (up to 36 kV)

CONNEX Size. 2 (up to 42 kV)


CONNEX Size 3-S (up to 52 kV)

Outdoor termination (up to 42 kV)

Outdoor termination ESF (up to 52 kV)

End-cap (not voltage proof)

&DEOH�VKLHOG�$� Connected at bell flange

Length cable shield LA = _______ m

&DSDFLWLYH�YROWDJH�WDS��E\�&211(;�� yes

no

6LGH�%�


CONNEX Size 2 (up to 42 kV)


CONNEX Size 3-S (up to 52 kV)

Outdoor termination (up to 42 kV)

Outdoor termination ESF (up to 52 kV)

End-cap (not voltage proof)

&DEOH�VKLHOG�%� Connected at bell flange

Length cable shield LB =_______ m

&DSDFLWLYH�YROWDJH�WDS��E\�&211(;�� yes

no

6LGH�$ 6LGH�%

CONNEX

ESF

End-cap

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�� 0 24 250 4.3 1�� 1 24 630 5.4 2

The metal-encapsulated CONNEX elbow adapter is a component which can be used to convert straight CONNEX sockets into CONNEX elbow bushings. The system offers a connection that is angled by 90°. One side is designed as a CONNEX separable con-nector size 0 or 1, the other side as a CONNEX sockets of the same size. The grounded metal housing provides total protection against contact.

1RWH�For an example of application, see picture overview of local grid transformers.1RW�RIIVKRUH�TXDOL¿HG

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)RU�ORFDO�JULG�WUDQVIRUPHUV��WKH�WUDQVIRUPHU�FRQQHFWLQJ�SLHFHV�DUH�¿WWHG�LQVWHDG�RI�WKH�DIN porcelain bushings on the medium voltage side.

The insulation piece that extends into the transformer (dimensions l1 and l2) is available in different lengths in order to accommodate the type of transformer. The cables are connected using metal-encapsulated CONNEX separable connectors.On the 0.4 kV side there are corresponding insulating caps which provide total protection against contact.

1RWH�For an example of application, see picture overview of local grid transformers.1RW�RIIVKRUH�TXDOL¿HG

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�� 0 24 250 M10 4.5 107

�� 0 24 250 M10 4.8 168

�� 1 36 630 M16 4.8 64

�� 1 36 630 M16 5 107

�� 1 36 630 M16 5.2 168

)L[LQJ�VHWIRU�09�&211(;�(OERZ�%XVKLQJ�VL]H��DQG��&RPSULVHV�D�ÀDQJH�ULQJ��ÀDW�JDVNHW��spring washers and hexagon nuts.

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09�&211(;�0XOWL�&RQWDFW�(OERZ�%XVKLQJV7KH�PXOWLSOH�HOERZ�EXVKLQJV�DUH�¿WWHG�LQVWHDG�RI�WKH�',1�SRUFHODLQ� EXVKLQJV�RQ�WKH�PHGLXP�YROWDJH�VLGH�RI�WKH�SRZHU�WUDQVIRUPHU� The multiple elbow bushings consist of an insulation body that is integrated in a metal housing is connected with a maximum of 2 or 4 cables using CONNEX cable connectors sizes 2 or 3. The earthed metal housing provide total protection against contact and is suitable for offshore applications. 8QDVVLJQHG�VRFNHWV�PXVW�EH�FORVHG�XVLQJ�GXPP\�SOXJV�VXFK�WKDW�WKH\�DUH�YROWDJH�SURRI� ([WHUQDO�HQYLURQPHQWDO�LQÀXHQFHV��VXFK�DV�VPDOO�DQLPDOV�DQG�ELUGV��FDQQRW�FDXVH� VKRUW�FLUFXLWV��3OXJ�LQ�HQFORVHG�VXUJH�DUUHVWHUV�FDQ�EH�¿WWHG�LQVWHDG�RI�D�&211(;� cable connectors. The electrical connections in the transformer can be in the form of either clamps or plugs. For power transformers suitable for fastening in accordance with DIN 42538, resistant to outside air.Order connectors separately.Cold shock tests in accordance with VDE 0441. &DXWLRQ�The CONNEX dummy plugs are not provided and must be ordered separately.

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�� 2 36 1600 1600 200 135 35 300 125 388 215 long*)

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�� 2 42 1600 1600 200 135 35 125 125 388 215 standard

�� 2 42 1600 1600 200 135 35 300 125 388 215 long*)

�� 3 36 2200 2500 200 135 35 125 125 451 246 standard

�� 3 36 2200 2500 200 135 35 300 125 451 246 long*)

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�� 3 42 2200 2500 200 135 35 300 125 451 246 long*)

�� 3 52 2200 2500 200 135 35 125 125 451 246 standard

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09�&211(;�4XDGUXSOH�&RQWDFW�(OERZ�%XVKLQJV��XS�WR��N9For plug-in and clamping type construction respectively.With aluminium housing.A Plug-in type connecting part.B Clamping type connecting part (supplied by the transformer manufacturer)


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�� 2 36 2200 3150 200 135 35 300 125 387 345 long*)

�� 2 42 1250 1250 180 110 30 125 90 387 345 slim

�� 2 42 2200 3150 200 135 35 125 125 387 345 standard

�� 2 42 2200 3150 200 135 35 300 125 387 345 long*)

�� 3 36 2200 2500 200 135 35 125 125 449 390 standard

�� 3 36 2200 2500 200 135 35 300 125 449 390 long*)

�� 3 42 2200 3150 200 135 35 125 125 449 390 standard

�� 3 42 2200 3150 200 135 35 300 125 449 390 long*)

�� 3 52 2200 3150 200 135 35 125 125 449 390 standard

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Only these compression sleeves are approved for connection of MV-CONNEX elbow bushings.For use with hexagonal compression dies.

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09�&211(;�6RFNHWV��XS�WR��N9��URXQG�YHUVLRQ�For use in: Switching stations, circuit breaker units, high-voltage motors, transformers, condensers, connecting sleeves and other appliances. suitable for use in transformersInsulating medium: SF6 gas or oilmax. operating temperature of insulating medium: 110°C

$WWHQWLRQ� With XLPE-insulated cable the max. temperature of the conductor must not be higher than 90°C.

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09�&211(;�6RFNHWV��XS�WR��N9��KH[DJRQDOFor use in: Switching stations, circuit breaker units, high-voltage motors, condensers, connecting sleeves and other appliances.

Insulating medium: SF6 gas or oilmax. operating temperature of insulating medium: 90°C

$WWHQWLRQ� With XLPE-insulated cable the max. temperature of the conductor must not be higher than 90°C.


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�� hexagonal 3 52 1250 — 4.6 - GIS

�� hexagonal 3 52 1250 14,5 ± 1,5 5.2 - GIS

�� hexagonal 3 52 1250 — 4.6 *) Transformer

� �� hexagonal 3 52 1250 — 4.6 *) min. -40°C

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�� 1 24 630 62 95 M12 3.9 -

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�� 827 106 401827 106 411827 106 402827 106 412

112 x 4 hexagonal EPDM

�� 827 110 010827 110 011827 110 012

137 x 4 hexagonal FKM (Viton)

�� 827 104 005 118 x 4 round FKM (Viton)

For indoor installation.

By using MV-CONNEX Insolators air-insulated switching stations can be equipped with shock-proof cable connections. Switching and cable connection areas can thus be easily sheltered. 7KH�VL]H��DQG��09�&211(;�,QVRODWRUV�DUH�VXLWDEOH�WR�EH�¿WWHG�WR�VKHHWV� that are 2 - 2.5 mm thick.Breaking force Pn = 5kN Creepage distance 340 mm Suitable for outdoor use up to Um = 6 kV BIL 125 kV AC-test 54 kV/1 min

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For indoor equipment. Breaking force Pn = 10 kN Creepage distance 740 mm Suitable for outdoor use up to Um = 24 kV BIL 170 kV AC-test 81 kV/1 min

Jack Nottidge


09�&211(;�2XWGRRU�,QVXODWRUVFor tower substations.

The Outdoor Insulator permits the transition from the overhead line to the metal-enclosed touchproof cable termination inside tower substations. This insulator is designed as a bushing insulator with integrated female contact part for CONNEX separable connectors.Linked to other metal-enclosed equipment such asŶ CONNEX elbow adaptersŶ CONNEX separable connectorsŶ CONNEX transformer bushingsŶ transformer terminal clamps with coversŶ metal-enclosed ring main units

the outdoor insulator offers the possibility of an absolutely intrinsically safe construction of tower substations. Cantilever strength Pn = 5 kN.


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1

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)/,1.�EXVEDU�&RXSOLQJ�6\VWHPTo connect (coupling) the bus-bar of SF6-insulated switchgears.

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�� Coupling plug 24 630 0.8 1 1�� Coupling plug 24 630 2.4 3 1�� Socket including

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24 630 1.9 3 2

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2 42 800 6.4 3

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09�&211(;�&DEOH�-RLQWVFor outdoor, offshore and underground application.

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The single-pole connection sleeve is supplied as factory-built; the contact bushings are integrated into the soil-resistant insulating body. The connection is established by inser-ting the CONNEX separable connector.

Size 3Cast shieldings guarantee short-circuit-resistant cable screen up to max. 95 mm².

*) The use of a heat-shrink tubing at the CONNEX separable connectors eliminates the soil sensitivity. The shrink tubing is provided. (B)Soil sensitivity can not be eliminated at size 3. (Shrinking on a heat-shrink tubing is not possible with cable joint size 3.)

1

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263 143 - - 5.8 1 A

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263 143 - - 6.4 1 B


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09�&211(;�7�-RLQWSingle-pole, metal clad, for outdoor use, soil resistant.

,Q�WKH�HYHQW�RI�QHWZRUN�PRGL¿FDWLRQV��WKH�XQGHUJURXQG�7�MRLQWV�FDQ�EH�UHSODFHG� by CONNEX joints.

Using this T-joint and the CONNEX coupling connector *), switching stations that are equipped with CONNEX sockets can later be expanded to become double connections. In addition, a plug-in cable branch wire can also be realised.

The single-pole T-joint is provided wired ready for connection. The CONNEX contact bushings are integrated in the soil-resistant insulating bodies.

The connection is established by insertingthe CONNEX separable connector.Cast shieldings additionally guarantee a short-circuit-resistant cable screen connection.

*) MV-CONNEX Coupling Connector is available only in size 2

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�� 1 36 630 with metal housing, not soilproof

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09�&211(;�&RXSOLQJ�&RQQHFWRU��XS�WR��N9For the coupling of equipment and switchgear. This coupling connector permits easy HOHFWULF�FRXSOLQJ�RI�GLIIHUHQW�FRPSRQHQWV�¿WWHG�ZLWK�&211(;�VRFNHWV�

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(DUWKLQJ�DQG�6KRUW�FLUFXLW�GHYLFH�IRU�09�&211(;�6RFNHWVEarthing and Short-Circuiting Devices, three-pole, matching CONNEX Sockets acc. to EN 50180, EN 50181, DIN 47 637

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(DUWKLQJ�DQG�6KRUW�FLUFXLW�GHYLFH�IRU�&211(;� 6HSDUDEOH�&RQQHFWRUVEarthing and Short-Circuiting Devices, three-pole, matching CONNEX Separable Connectors.

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09�&211(;�6XUJH�$UUHVWHU)HDWXUHV�RI�09�&211(;�6XUJH�$UUHVWHU��SOXJJDEOHŶ Metal-enclosedŶ Fully-insulatedŶ touchproofŶ free from arcingŶ High short-circuit protectionŶ Maintenance-freeŶ For outdoor and offshore useŶ Protection class IP 66

6FRSH�RI�$SSOLFDWLRQCONNEX surge arresters are used for the protection to metal-enclosed switchgears and transformers equipped with plug-in type bushings acc. to EN 50180 / 50181. The separable surge arrester is installed on the switchgear/transformer to prevent the intake of unduely high overvoltages. The surge arrester limits particularly those overvoltages that are SURGXFHG�E\�WKH�UHÀHFWLRQ�RI�WUDYHOLQJ�ZDYHV��:KHQ�XVLQJ�WKHVH�VXUJH�DUUHVWHUV�IRU�VZLWFKJHDUV�WUDQVIRUPHUV�FRQQHFWHG�WR�WKH�WUDQVPLVVLRQ�OLQH�YLD�D�FDEOH�URXWH��LW�LV�QHFHVVDU\�WR�SURWHFW�WKH�WUDQVLWLRQ�EHWZHHQ�WKH�FDEOH�DQG�WKH�WUDQVPLVVLRQ�OLQH�ZLWK�VXLWDEOH�DUUHVWHUV��7KH�FDSDFLW\�RI�SURWHFWLRQ�LV�VSHFLDOO\�FRRUGLQDWHG�ZLWK�WKH�VZLWFKJHDUµV�UHVLVWDQFH�WR�VXUJH�YROWDJHV��FRQVLGHULQJ�DW�WKH�VDPH�WLPH�WKH�VSDFH�DUUDQJHPHQW�DQG�WKH�OHYHO�RI�HOHFWULFDO��SURWHFWLRQ�

6SHFL¿FDWLRQVThe Standard for surge arresters IEC 60099-4 is applicable to these devices. The dimen-sions of the plug-in termination system comply with EN 50180/EN 50181.

'HVLJQThe live part consists of metal oxide resistors without spark gap. The resistors possess a high thermal stability ensured by suitable dimensioning. These live parts are enclosed by a silicone rubber jacket that provides insulation against the metal housing.The corrosion-resistant aluminium housing renders the surge arrester intrinsically safe and thus assures optimal safety for operating personnel. The metal housing provides a hermetic sealing of WKH�OLYH�SDUWV�DJDLQVW�HQYLURQPHQWDO�LQÀXHQFHV��VXFK�DV�PRLVWXUH�RU�SROOXWLRQ��7KH�SOXJ�LQ�FRQQHFWRU�LV�GHVLJQHG�WR�¿W�WKH�LQVLGH�FRQH�SOXJ�LQ�WHUPLQDWLRQ�V\VWHP�DFF��WR�(1��EN 50181. It is available in sizes 1, 2 and 3. The arrester is equipped to a corrosion-resistant fracture membrane that opens the arrester in case of an internal fault and DOORZV�D�GH¿QHG�D[LDO�SUHVVXUH�UHOLHI�RQ�WKH�UHDU�HQG�RI�WKH�DUUHVWHU�ZLWKRXW�GDPDJLQJ�WKH�plug-in system.

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6HOHFWLRQ�SDUDPHWHUVThe following principle must be applied when selecting a suitable surge arrester:

1. The FRQWLQXRXV�RSHUDWLQJ�YROWDJH�8F must be higher than the maximum voltage permanently allowed on arrester terminals.

2. The UHVLGXDO�YROWDJH�8UHV of the surge arrester must be lower than the protection level of the operating equipment.

3. The WHPSRUDU\�RYHU�YROWDJHV must be below than the TOV characteristic.

,I�D�FRQWLQXRXV�YROWDJH�LV�WRR�ORZ��LW�PD\�FDXVH�WKH�DUUHVWHU�WR�IDLO��ZKLOH�D�UHVLGXDO�YROWDJH�WKDW�LV�WRR�KLJK�FDQ�GDPDJH�WKH�RSHUDWLQJ�V\VWHP��

6HOHFWLRQ�RI�FRQWLQXRXV�RSHUDWLQJ�YROWDJH�8FThe continuous operating voltage Uc is the maximum voltage permanently allowed (> 30 min) on arrester terminals.

7KH�VHOHFWLRQ�RI�FRQWLQXRXV�YROWDJH�LV�GHSHQGHQW�XSRQ�WKH�JURXQGLQJ�SULQFLSOH� RI�WKH�QHWZRUN: Solidly earthed:

In a solidly earthed network, the phase earth voltage affects the continuous operating voltage. Due to harmonic waves in the sinusoidal voltage, a safety factor of 5 % is taken into account. Uc, earthed grid = 1,05 * US/e3

Insulated/compensated grid:In compensated or insulated grids, the continuous operating voltage Uc of the arrester must equal to the maximum system voltage Us. This is to ensure continuing operation of the grid in the case of a single-phase earth fault. Uc, insulated grid = US

6HOHFWLRQ�RI�WKH�UDWHG�YROWDJH�8UThe ratio of rated voltage and continuous operating voltage is Ur/Uc = 1.25.

6HOHFWLRQ�RI�UHVLGXDO�YROWDJH�8UHVThe residual voltage Ures is the maximum voltage at the arrester terminals when a current pulse is being discharged (e.g. 10 kA, wave form 8/20 µs). The residual voltage must be correspondingly lower than the insulation coordination.

According to the insulation coordination, the residual voltage must be lower than the insulating capacity of the operating equipment. As a safety factor, 15 % has proven to be suitable.Ures,10 kA, 8/20µs = 0,85 * UBIL8/20µs

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'XH�WR�DOWHUQDWLQJ�ORDG�DQG�ÀXFWXDWLRQV�LQ�SURGXFWLRQ��WKH�YROWDJH�LV�NHSW�ZLWKLQ�D� regular range by means of step switches on transformers. Tracking the voltage back into the target range requires a control time. During the control time (few seconds), the voltage can be on the arrester terminals above the continuous operating voltage. Short-term exceedance of the continuous voltage is described in the TOV characteristic. The exceptional scenario of temporary overvoltage for 10 s is described by the rated voltage UTOV, 10s = Ur.

see diagramm on page 60

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High peak current 65 kA, 4/10 µs Long-wave peak current 250 A, 2 ms Short-circuit withstand current 16 kA, 0,2 sEarth return min. 16 mm2

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&0$�&211(;�0RWRU�&RQQHFWRU��6L]H��The CMA CONNEX Motor Connector permits the simple and quick connection of high-voltage motors, providing at the same time a completely metal clad and touchproof connector area.The system is easily connected instead of the motor terminal box. It permits quick start-up and quick motor change in operation.

$WWHQWLRQ�CONNEX separable connectors size 1 for single and three core cables up to 10 kV/240 mm2 respectively 20 kV/185 mm2 must be ordered separately.

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&06�&211(;�0RWRU�6WDU�3RLQW�&RQQHFWRU��6L]H��The CMS CONNEX Star Point Connector allows a simple and quick metal-enclosed and touchproof star point connection. Thereby, the on-site change from the connecting side to the star-point side of the motor can occur easily. Interchangeability of cable connection and star point connector on the HV motor.

,PSRUWDQW��Basic CMA equipment must be ordered separately for this „neutral bridge“!

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$VVHPEO\�7RROV�IRU�&211(;�0RWRU�&RQQHFWRUconsisting of:assembly jig; drawing device; soldering device; assembly rods

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,QGLFDWRUVThese indicators show when operating voltage is present.

&RQWLQXRXV�9ROWDJH�,QGLFDWRU�'6$��The '6$��FRQWLQXRXV�YROWDJH�LQGLFDWRU is a plug-in indicator for the HR system. It allows absence of voltage to be checked on the basis of capacitively sensed voltages.7HFKQLFDO�GHVFULSWLRQ�Ŷ No external power requiredŶ�9ROWDJH�LQGLFDWRU�ZLWK�ÀDVKLQJ�UHG�/('Ŷ Insulated system (IP66) made of impact-resistant plastic with moulded EuroplugŶ Function test possible on 230 V AC plug socketsŶ EURO-Test HR in-service test possibleŶ Suitable for all climate zones

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9ROWDJH�GHWHFWLQJ�V\VWHPV that meet Standard EN 61243-5:2001 are used for ensuring absence of voltage in metal-clad switchgear and transformers. As the live components in these systems cannot be contacted with voltage detectors, it is necessary to use voltage detecting systems that can clearly identify and indicate a capacitively sensed signal as an operating voltage. This signal is sensed by the integrated coupling electrodes that may be integrated in various components:Ŷ Post-type insulator with capacitive voltage dividerŶ TransducerŶ BushingsŶ Duresca railsŶ Outside/inside tapered cable terminations

Voltage detection systems used for both medium and high voltage.6WDQGDUG�(1��JHQHUDOO\�GLVWLQJXLVKHV�EHWZHHQ�WZR�V\VWHPV�GH¿QLQJ�WKH�interface conditions for the reliable operation of voltage detecting systems:Ŷ HR systems (high resistance system)Ŷ LRM systems (low resistance systems)

PFISTERER supplies the following components for both systems:Ŷ Voltage detecting systemsŶ Connection materials such as connecting cables and connector stripsŶ Testing systems for testing voltage detecting systemsŶ Testing systems for testing interfacesŶ Phase comparators

Our voltage detection systems are optimised for PFISTERER CONNEX connection technology components.

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,QWHJUDWHG�9ROWDJH�'HWHFWLQJ�6\VWHPV�'6$�L�7KH�'6$�L��LQWHJUDWHG�YROWDJH�GHWHFWLQJ�V\VWHP has an integrated indicator. It is desi-gned for integration in switchgear cabinets. An additional display makes in-service tests unnecessary. This voltage detecting system is therefore particularly maintenance-free, reliable and cost-effective when used in continuous operation.

Exact matching of DSA-i3 and the coupling capacitance C1 can be achieved by selection of the additional capacitance C2L.7HFKQLFDO�GHVFULSWLRQ�Ŷ No external power supply requiredŶ Red LCD displayŶ�Test sockets available for phase comparisonŶ Additional third socket for testing the integrated LCD displayŶ Secure cover for socketsŶ Conscious test process using three buttonsŶ Integrated breaking point for voltage-limitingŶ Simple assemblyŶ No test repetition requiredŶ Interface adaptation possible by means of additional capacitancesŶ Protection class IP 66Ŷ Operating temperature -25...+55°CŶ Dimensions (mm): width 96 x height 48 x depth 30

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7HVW�3RLQW�0RGXOH�/50Integrated measuring circuit components, overvoltage protection, standard protective barriers and timesaving installation are the characteristic features of these test point PRGXOHV��6SHFLDO�YHUVLRQV�RI�/50�WHVW�SRLQW�PRGXOHV�FDQ�EH�FRQ¿JXUHG�RQ�FXVWRPHU�request.

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,QWHUIDFHV�DQG�&RQQHFWLQJ�/HDGVPFISTERER offers a range of interfaces and connecting leads for connecting indicators.Connecting leads on request.

7KUHH�3ROH�,QWHUIDFHV�IRU�+5�6\VWHPThis WKUHH�SROH�LQWHUIDFH�IRU�+5�V\VWHPV is designed as a measuring and testing block with safety test socket and earthing socket. It can be mounted on switchgear.1RWH�To meet the standard, this interface must also be equipped with a voltage limiting predetermined breaking point. The interface, the terminals on the coupling element, and the voltage limiting predetermined breaking point must be individually protected against humidity.

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7HVWHUV�IRU�&RQWLQXRXV�9ROWDJH�,QGLFDWRUVThese testers can be used to carry out function tests on continuous voltage indicators. They can also be used for the in-service test. These testers are operated from a plug VRFNHW�DQG��GXULQJ�WKH�IXQFWLRQ�WHVW��VLPXODWH�WKH�PLQLPXP�UHVSRQVH�WKUHVKROG�VSHFL¿HG�in the standard.

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03�7HVWThis MP tester is suitable for testing the interfaces on HR systems and LRM systems. It can be used in connection with a multimeter.

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7HFKQLFDO�GHVFULSWLRQ�Ŷ Practical storage case with foam linersŶ MultimeterŶ MP testŶ HR EURO testŶ LRM EURO test

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7HVWHUV�IRU�,QWHUIDFHVThese testers can be used for testing the interface.

(OHFWURQLF�3KDVH�&RPSDUDWRUV�(39The (39�HOHFWURQLF�SKDVH�FRPSDUDWRU allows phase comparison at interfaces and measuring points. It can be used for the HR system as well as the LRM system. At the same time, it also allows checks for absence of voltage and tests on the interface.

7HFKQLFDO�GHVFULSWLRQ�Ŷ Integrated test leadsŶ Touch-safe testingŶ Function test and battery check with integrated self-testŶ Clear voltage indication by means of LEDsŶ Active phase balance indication by two LEDs

(green=phase balance; red=phase unbalance)Ŷ Integrated safety functionŶ Interface controlŶ Manual or automatic shutdown of the device

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Phase comparators that meet standard EN 61243-5:2001 can be used to carry out phase comparisons on interfaces and measuring points.

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7ZR�SROH�DGDSWHU�/50��+5�V\VWHPThis two-pole adapter allows the phase comparator EPV to be used on HR interfaces.

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Technology

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