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Design in Guide Fortimo Led System, Philips

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  • Design-in guide for OEMPhilips Fortimo LED Linear Light Module system (LLM) - May 2010

    Philips Fortimo LED LLM 1100-4500lm in 3000K and 4000K

    asimpleswitch.com

  • Design-in guide Philips Fortimo LED Linear Light Module system2

    ContentsIntroduction of Philips Fortimo LED Linear system 3

    Features and benefits 4

    Applications 4

    Philips Fortimo LED LLM system 5

    The Fortimo LED LLM system components 5

    Fortimo LED Linear portfolio 5

    3000K 5

    4000K 5

    Dimensions of Fortimo LED Linear system 6

    Precautions for mating operation 7

    Precaution for unamting operation 7

    Precautions for prying insertion and withdrawal 7

    Lighting performance characteristics 7

    Photometric diagrams 7

    Spectral power distribution Fortimo LLM 8

    Color consistency (SDCM) 8

    UV and other hazards 8

    Photobiological safety aspects 8

    Measurements on the Fortimo LED LLM 9

    Starting characteristics 10

    Constant Light Output (lumen maintenance) 10

    Dimming 10

    Dimming method 11

    Electromagnetic compatibility 11

    Fortimo LED LLM 1100lm/1800lm 11

    Fortimo LED LLM 3000lm/4500lm 11

    Exposure to direct sunlight 12

    Vibration and shocks 12

    Standards and approvals 12

    IP codes, dust and moisture protection 12

    Glow-wire test 12

    End-of-life behavior 12

    About the Fortimo LED Linear Light module 13

    About the Fortimo LLM driver 13

    About the Fortimo LLM cable 14

    About the Fortimo LLM connector 14

    Precautions for mating operation 14

    Precaution for unmating operation 15

    Precautions for prying insertion and withdrawal 15

    Precautions for routing wire 15

    Fortimo LED LLM System disposal 15

    Designing a luminaire 16

    Introduction 16

    IEC recommendations 16

    Electrostatic device (ESD) measures 16

    Wiring 16

    Optical design (Secondary optics) 16

    Thermal management 17

    Test requirements 17

    Temperature range 17

    Critical temperature point (Tc) 17

    Measurement of critical temperature point 17

    Operation under built-in conditions 18

    Heatsink design 18

    Calculation of thermal impedance

    from a system point of view 19

    Surface area 21

    Determining the size of a heat sink 21

    Heat sink material 23

    Thermal radiation and emission coefficient 25

    Recommendations 26

    Design guidelines 26

    Appendix 27

    Example Fortimo LED LLM solution 27

    Complementary partners for optics 27

    Complementary partners for heatsinks 27

    Complementary partners for thermal interface material 27

    Index of visuals 28

  • Design-in guide Philips Fortimo LED Linear Light Module system 3

    Introduction of Philips Fortimo LED Linear Light Module system (LLM)

    Thank you for choosing the Philips Fortimo LED LLM system.

    This guide tells you all about this system. If you require any further

    information or support please consult your local Philips office or visit:

    www.philips.com/oem or

    www.philips.com/fortimo.

    The advantages of LEDs have been known for forty years:

    Long life low maintenance cost.

    Robustness high reliability.

    Saturated colors maximum visual effect.

    Cool beam no heating of illuminated products.

    No UV or IR wide application possibilities.

    Low-voltage operation more safety, ease of use.

    Mercury-free care for the environment.

    Rapid improvements in high-power LED technology mean that LEDs can now

    be used for the first time in real lighting applications, providing improvements

    over traditional lighting systems. The use of LEDs has implications for lighting

    manufacturers in terms of differences in solid-state lighting usage compared with

    traditional lamps: for example how to design given the constant improvements in

    specifications; how to provide the necessary heat sinking and how to deal with

    variations in flux and/or color. The Philips Fortimo LED LLM system addresses

    these differences and facilitates easy adoption of LED technology for high lumen

    packages. The system is designed for integration in luminaires (system).This

    technical application guide addresses the relevant issues to support and facilitate

    the work of specifiers and lighting system designers.

    The Fortimo LED Linear system is primarily designed for luminaires in outdoor

    use, but can also be used in indoor applications as long as this creates no design

    conflicts with the Fortimo LED Linear system and the European luminaire

    standards are respected (EN60598). Please consult us if you wish to deviate from

    the design rules as described in this guide.

    Fortimo LLM 1100lm/1800lm driver

    Fortimo LLM module

    Fortimo LLM 3000lm/4500lm driver

  • Design-in guide Philips Fortimo LED Linear Light Module system4

    Features and benefits

    Features Benefits

    Constant Light Output (CLO) No light depreciation

    Linear shaped LED module Easily creation of uniform and retangular lightpatterns

    Directed light output (batwing distribution) Reducing light polution (no sky glow)

    Fortimo technology applied (RP film layer) High efficient, energy saving lighting (up to 80lm/W at system level)

    Fixed form factor (Lumen packages 1000-4500) Reduced Time To Market (TTM) and related cost for OEMs

    Latest LED technology inside ensuring performance and availability Reduced LED supply chain complexity for OEMS

    No mercury Environmental friendly

    Long lifetime (50Khrs) Reliable (system approach)

    CCT 3000K & 4000K / Ra 70 and good color consistency Comfortable and safe high quality LED light

    Easy replacement (not sealed for life) Upgradeable

    Residential area application

    City Application

    Outdoor Park application

    Applications

    Examples are:

    Residential.

    City centre.

    Square.

    Park.

    Wall washing.

    Flood lighting.

    General lighting.

  • Design-in guide Philips Fortimo LED Linear Light Module system 5

    The Fortimo LED LLM portfolio is a complete range. It is primarily designed for

    luminaires in outdoor use, but can also be used in indoor applications. Further

    extensions of the portfolio will be in higher lumen packages, programmable

    dimming features and CRI80+. The future range extensions will make use of the

    current form factor to build further on the future proof promise of Fortimo LED

    systems. As the system is future proof it will be possible to replace and upgrade

    the system without modifying the luminaire.

    The Fortimo LED LLM system components

    1100lm/1800lm system

    Fortimo LED Linear Light Module

    Fortimo LLM Driver

    Fortimo LLM Cable 25 cm

    3000lm/4500lm system

    Fortimo LED Linear Light Module

    Fortimo LLM Driver including 50 cm cable

    Fortimo LED Linear portfolio

    3000K

    Fortimo LED LLM4500 53W/730 1-10V

    Fortimo LED LLM3000 34W/730 1-10V

    Fortimo LED LLM1800 23W/730 220-240V

    Fortimo LED LLM1800 23W/730 LS-6

    Fortimo LED LLM1800 23W/730 LS-8

    Fortimo LED LLM1800 23W/730 LS-10

    Fortimo LED LLM1100 14W/730 220-240V

    Fortimo LED LLM1100 14W/730 LS-6

    Fortimo LED LLM1100 14W/730 LS-8

    Fortimo LED LLM1100 14W/730 LS-10

    4000K

    Fortimo LED LLM4500 50W/740 1-10V

    Fortimo LED LLM3000 33W/740 1-10V

    Fortimo LED LLM1800 21W/740 220-240V

    Fortimo LED LLM1800 21W/740 LS-6

    Fortimo LED LLM1800 21W/740 LS-8

    Fortimo LED LLM1800 21W/740 LS-10

    Fortimo LED LLM1100 12W/740 220-240V

    Fortimo LED LLM1100 12W/740 LS-6

    Fortimo LED LLM1100 12W/740 LS-8

    Fortimo LED LLM1100 12W/740 LS-10

    Fortimo LED Linear System

    Philips Fortimo LED LLM system

    Note:

    LS and 1-10V stand for dimming protocols.

    220-240V stands for fixed output.

  • Design-in guide Philips Fortimo LED Linear Light Module system6

    Dimensions of Fortimo LED Linear system

    F1 F2 F3 F4 G1 G2 G3 H1

    160.5 153.2 140.5 485 92 73.4 5.0 38.4

    A1 B1 C1 D1 E1 F1 F3 G1 G2 G3 H1

    230.0 45.0 42.0 214.5 4.5 123.0 110 79.0 67.0 4.5 33.0

    Dimensions in mm.

    Dimensions in mm.

    Fortimo LLM module

    G2

    F2

    G3

    G1

    F1

    F3

    F4

    Fortimo LLM 1100lm/1800lm driver

    Fortimo LLM 3000lm/4500lm driver

  • Design-in guide Philips Fortimo LED Linear Light Module system 7

    Polar diagrams Fortimo LED Linear

    Lighting performance characteristics

    Photometric diagrams

    On the Fortimo website (www.philips.com/fortimo) optical files can be

    downloaded in the following formats; CIB, IES, LDT, PHL, including a file with

    ray-sets.

    Spectral Power Distribution Fortimo LLM 3000 K

    Batwing light distribution

    Wavelength (nm)

    Wavelength (nm)

    800750650 700600500 550400 450350

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    0.8

    0.9

    1

    Special Power Distribution Fortimo LLM 4000 K

    800750650 700600500 550400 450350

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    0.8

    0.9

    1

    Spectral Power Distribution Fortimo LLM 3000 K

    Special Power Distribution Fortimo LLM 4000 K

  • Design-in guide Philips Fortimo LED Linear Light Module system8

    Color consistency (SDCM)

    High-quality LED light is achieved by mixing the light of blue LEDs and applying a

    special Fortimo phosphor technology remote from the LEDs. High-qualit

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