pi shopfloor system english stamminger atos day 2 -...

Shopfloor System

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09/06/2011

© Confidential

Shopfloor SystemSiemens Windpower

A Production Intelligence Solution

Shopfloor System

� The Shopfloor System is a state-of-the-art web-based manufacturing solution.

� It comes with a multi-

| 09/06/2011 | Andreas Stamminger Austria | SI Solutions Manufacturing & Retail2

� It comes with a multi-plant and multi-language support and is currently used in production plants in Shanghai.

Vision of integration

| 09/06/2011 | Andreas Stamminger Austria | SI Solutions Manufacturing & Retail

Facts

� Challenges– get away from all the paperwork (no more binders)– provide an all-in-one solution without having multiple applications running on the same

terminal– create customer template for pilote plant -> rollout to other plants if successful, each plant

has its own specifics

� Why MII was selected as the technology– The presented solution delivers ready-made connectivity to SAP ERP, nearly every RDBMS

(MS SQL Server, Oracle, …) and many other systems which reduces significantly the


– The presented solution delivers ready-made connectivity to SAP ERP, nearly every RDBMS (MS SQL Server, Oracle, …) and many other systems which reduces significantly the development time during implementation and for future developments. So data can be easily extracted from various systems and can be prepared for further user‘s needs.

– MII enables the factory management team to respond quickly to changes in real time by providing a high-level SOA style configuration (business work flow).

– In addition, it fulfills the common MES standard ISA S95, which is one of the most important arguments. So a clear hierarchy of PLC, MES and ERP can be realized.

– Applications can easily be developed as templates for a rollout in other sites.– No discussion about responsibility in the overall solution because the affected systems are

delivered by one supplier (SAP).– All screens can be customized in design and functionality to meet the customers

requirements.

Facts

� Why Atos?

– Atos already has experience and has done several implementations (MCE AG, Berndorf Band, Agrana, RHI, Siemens Transformers Austria, Wiener Linien, …). So more than once the feasibility of such projects has been proved.

� How was the Roll out conducted?

– The Shopfloor system is coming with a multi-plant concept. To introduce the SFS to another plant, only very little setup time is required. Also, for managers,


SFS to another plant, only very little setup time is required. Also, for managers, the SFS provides an overview of all plants.

Facts

� What was the final outcome?

– increased product quality by using checklists -> higher quality awareness

– tracking: batch-where-used-list

– increased transparency of released production orders


Shopfloor System - Views

� Foreman– Production order scheduling: release orders– Plant overview: display current plant activities– Confirmation: track and correct time confirmations– Run checklist reports on any production order

� Worker– Production data collection (time and material)– Production operation queue– Worker enablement: drawings, 3D videos, statistics


– Worker enablement: drawings, 3D videos, statistics– Smartcard login and confirmation– Fill out checklist– Fill out repair checklist (including multiple roles)

� Admin– Manage checklists– Manage terminals (visibility to SAP workcenters)– Manage users and privileges– Manage language resources

� MII-Admin– Manage and trigger downloads of master and production data from SAP to the Shopfloor System

Shopfloor SystemForeman Screen - Operations

� Overview of all orders filtered by status, material, batch number

� Status of operations can be tracked in real-time.

� Fully confirmed


� Fully confirmed operations can be pushed back to production, if required.

� Checklists of operations filled out in production can be inspected at any time.

� Batch-where-used checklist report

Shopfloor SystemForeman Screen - Confirmations

� Confirmations of worker can be inspected and corrected at any time

� Confirmations are posted automatically to SAP after some configurable amount


configurable amount of time

Shopfloor SystemWorker Screen

� Production data collection (time and material)

� Production operation queue

� Smartcard login and confirmation

Production order queue

Multi-Language

Work center


confirmation

� Fill out checklist

� Fill out repair checklist (including multiple roles)

Checklist Bill of material

Repair

Shopfloor System

� Worker enablement: drawings, 3D videos, statistics (can be fullscreened on demand)

Worker ScreenWork

instructions, safty sheets, 3D videos


Shopfloor SystemChecklist Management

� Maintenance of checklists in different languages

� Upload of checklists from XLS template

� Versioning


Shopfloor System

� PC terminals can be assigned to a set of SAP work centers (to limit visibility)

Terminal Management


Shopfloor System

� Create, update or disable users with different privileges

� Workers, Foremans, Admins, Quality Assurance, Planners, …

� Assign a set of work centers to users to limit visibility and responsibility

� Maintain default language for each user

User Management


� Maintain default language for each user

Shopfloor System

� Maintain all labels used within the shopfloor system in different languages in real-time

Label Management


Shopfloor System

� Upload and display reports, such as Crystal Reports.

Label Management


Shopfloor System

SAP

NetWeaver

NetWeaver CE 7.1

MII 12.1

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SAP ERP

SAP ERP

BAPI

BAPI

JEE Core

ApplicationRFC

RFC

RFC

WS

System overview


BAPIRFC

Shopfloor PC

HTTP

Thanks

For more information please contact:

Your business technologists. Powering progressPowering progressPowering progressPowering progress

Atos, the Atos logo, Atos Consulting, Atos Worldline, Atos Sphere, Atos Cloud, Atos WorldGridare registered trademarks of Atos SA. September 2011© 2011 Atos. Confidential information owned by Atos, to be used by the recipient only. This document, or any part of it,may not be reproduced, copied, circulated and/or distributed nor quoted without prior written approval from Atos.

atos.net

© Confidential

For more information please contact:M+ 43 664 80117 [email protected]

M+ 43 664 [email protected]

Siemens IT Solutions and Services GmbHSiemensstrasse 92A-1220 Vienna, AUSTRIA

pi shopfloor system english stamminger atos day 2 -...

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