-- . . . . .. . . . . . : . . . . d \ % : - . . , I _ ~ . : . > . , . . , . .

1

4

i ! l

l

1

i I

I I 1 i !

F

4 M ... .

r

l

r .

I a

.I

R

c . d

F

t 4

F

.d

r . .

d .

F

. d . .

r=

. . .d

I C

. .

4

r

4

e.

1

. .

C

4

- d

G~ - .

. .

l d

MAASVLAKTE CRUDE OIL TERMINAL I L 1

1 PORT OF IIOTTERDAM . HOLLAND I

. . , T I l 'KEDERI<' K . t i A P . R l S (í-101-I-AhD) h . V i

k I

( ' O h S O I - T l ~ ( i i.%(,l\l F-RS I i i

VERHULSTPLCIh 17 TH€ HAGUE T H € NETHERI.ANDS O 2 I

! i

. . . . . . . .. .

. . . .

* " ' . . . . . . 1.

. ->.

. . .' . - , . .. -_ - . . . , 9 . . . .

. . M A A S V L A K T E CRUDE O I L T E R M I N A L '

Li f - r * ---y- ; -.- , A ._.- ...- -,._ . . _ _

- < .--s .q; 1 $ . . -. ' , . .- . , PIPING MATERIALS SPECIFICATIONS

. .. . . - . . ' < . -- --

-- Draw ing No. H-423-M-359 :. . . . a .

. . . .. . . .

=rsr,.:.~I NDEX OF 'CONTENTS . - .

. .. - .. -- . .

- -. -..., *. - --,- - -

. - . . - . -. . . . . " - A C - .

. ... . - . . s . . .

DESCRIPTION , - . - -. . . . SHEET No.

. j .c*.. . . . . . . . . - . . .

-<.--.l- . 1 . G'enera.1 Mot;ks- . t . . . , . - .. - * -- ' '

. - . ----l .- --. . .,. .. s . , - .-. f

.

. - . 2:- A b r e v f a t l o r f s u s e d I n 2 - 3

. . . .. Hat.er ? a l s, .Spec-?-fTt%-T.ion . . , . .

- . . . . . . .. - ... . -.

. . '1, , .. . 3. Genera' l Se rv i ce - . 4 '- 8 . - - . . . .. , .

4 . F l r e (Sea ) Water S e r v i c e 9 - 1 1 . . - .

' - - c! - . .. . -.. 5.. P o t a b l e Water S e r v i c e 1 2 . - 1 4 ' .

r . + , -

i i ; 1. Pil)i:~g, v a l v c s , flanges, r i t tiilgs, etc. 3" ilorninal bore .d

anc l bclow al-<: conlrac tor suppl ied i teniv. i f J

I 2. Scrcwed fitti.rigs, val-~es and unions should be kept to a

r - d t i. minimum. I

Where screwecl fittings etc. are used under "general service" they shall be se&l welded up to the first block valvc from a vessel or irom a,rnain line (except temperature I connections), i Wherc screwed fittings etc. are used and are not required to be seal welded, connections shall be made with an approved $hread compound.

~ends(seam1ess pipe only) may be used in place of screwed or socket weld fittings, the bend radius shall be a minimum of 5 times the nomina1 bore of the pipe.

. , 1

.Where butterfly valves bodies and flange facings are trimed with vulcanised rubber, no gaskets are>required. f

. . . . -. , - - 1 7. Fittings shall be prepared suitable for welding to 0.375" 1 -

wal1 pipe.

8. .Subject to prior approval by the engineer W, S0 or SW flanges may be used on line sizes 2+" and below. Flanged sections may be prefabricated and hbt dip galvanised,

í in lieu of screwed, l

hlAi'iSVLAK1'E CRUDE 011, TERMINAL 1 Y )H,T t j~ R( )-ITI-:I~ 11-4 11

w I I O I ~ ~ , A S 1 )

B.S .

B.W. -

C1

CPLG . CS

ELL

FAB( ' D ) .

F.F.

FLG ,

F.S.

GR.

GALV.

áb . LONG. WXLD.

NOM.

Pm

SCRD . -.

SMLS

S.O.

ss STD ..

STL .

Blind

British Standard

H u t t Weld

Cast Iron

Coupling

Cast Skbel f '

Elbow

Fabricate (d)

Flat Face

Flapge

Forged Steel

Grade

Galvanised -

Pound l

Longitudinal Welded ,

Purchase Requisition Nwnber

Raised Face

Schedule

Screwed

Seamless .

Slip On

Stainless Steel

Standard

Steel . ,.. . . -. 7 '

&IAASVIAAKTE CRUDE 011, TERMINAL .

I'OK'f OF KOTTE!lD:II\l . IIOLIJAS I ) 1 E

?

F ' .

- l * .

I IZTIRIIEVIATIOXS FOR M,ITEi?IAL SPOC. ( ~ o n t f d ) t

~ , ~ . i ) . ~ 6 , ~ ~ ~ v n n . u . u . ~ i s i r r ~ ~ . - - . W r - .*.ri.:-nirr. - - i d ~ ~ i q * ~ u ~ i ~ - ~ - ~ ~ - ~ U ~ U C s C U . - ~ s ~ ~ . r * . r n I*- +.e,--e??

1 . .

5 1

1 . GT~:ALI:JZ,IL Sli;I?!.!T.CX : I

- --- -- 1 i

. . i Service . . . Crude 0.i l , Ylieavy ri.iel o i l , d i e s e l : j o i l , thermal liquiid and debá!.la.st f s y s t e m . !

. , ' i . . . . . .

General Material Carbon. Steel. . . j i

Ra-ting 1-50 l b AS-1 R.F.

I Teniperature liange : - 3 0 ' ~ t o h 7 5 ° ~ I r . ' . , , . Design Code R . S . 3351

l . . .

. . . Corrosion Allowance : 0.05" r' i 4 , , l-;" and smaller - socket-welded,

. . - . . . . , . . . , . except ar; 2oted I . .

. . . . - 2" and l a r g e r - f langed and b u t t . .

~. . . . . . ., . . . - . : 1 . - - welded.

. , I - ! . .. r ,.. . . . . .

NOTES : i) ' Thi s ~ ~ e c i f i c a t i o n ' s h o u l d be

. . . . read i n conjunction with the

. . ..

. .. . , . . . I . .

< . < . . - . - . . . . . , . . ~. "General Notes". . . -. . '4 . . .

. . . . . > . .

. . . . . . . - . . -.,. ii) Ani item followed by a number .: -. . . . . . i n parienthesis r e f e r s t o notes

. , . . . . . . . under "General Notes"

. . (notes 1 thm 7 ) . .. .

, 4 . . . . .

. .

4 , j ISE?~,/~;;X:; -- -.-- PRK ;<\'o. I ~ S C F ~ r P r ~ - c ) ~ I

F i

f ILPE \

4 I

1, * v t h r u , f 1 ' P I P E SCK 80 S M L S , A 5 3 G r . R . : F .1

2" thru 1 0 " 2 S M - 9 9 - 0 0 j

' 4 . I PIPE SC13 !l0 A P I SI. G r . B. SN1.S .i

' -J

' !

- . , . .. , . . I . .

- .. . . .

. . . . ' 4 . . .

1211 t h r u 1 6 " 2 S M - 9 9 - 0 0

1 8 " a.nd over 1 S M - 3 9 - 0 0

F I T T I N G S

Sn t h ru 1%" . . . -

2n thru 24" 1 ~ ~ - 9 9 - 4 3 / 4 6

. . ' .

O v e r 24" 1 ~ ~ - 9 9 - 4 0 ?

O v e r 24" - 1 S M - 9 9 - 4 2

- . . . . ..

. .

P I P E FLANGES

3" t h ru 1 % ~ ~

2" t h r u 24" 1SM-99-31

O v e r 24"

PIPE 0 .1 )75~ ' ' WT. A P I 5 L G r . B . ' LONG. WELD. f!

I PIPE 0.375" WT. A P I 5 L Gr.E. LONG. WEIAD. i 3000 lb FS SCRD or s o c I r e t 1 w e l d A 1 0 5 , Gr. 11. i S T D WT B.W. B . S S 1 5 0 3 - 1 5 1 G r . C . WPB. .

. 4

i i

E L L S 4 5 O and go0 U

A P I ' 5% G r . B. . . i i

REDUCEIIS F A B ' D 0.37 5 TEIK. I

I I

FLG. S.W. 1 5 0 lb RF B .S . 1 5 0 1 - 1 6 1 G r . C . I

b

FLG. WN. 1 5 0 l b RF i B . S . 1 5 0 1 - 1 6 1 G r . C .

.l

q F L G . WN 1 5 0 lb W to 13s SP 44 B . S . 1 5 0 1 - 1 6 1 G r . C . i.

# r----.--- II--VIU.im-I-4-vC"<n*hU.'tLI-.> -8. .-.-)II~$ X- ,<.. <

F CEKERAL Fl?!:\' -- CCS ( ~ o r t t 'd) i -- .f ITE\I/STZF 5 - -- P R N NOI DES(;T:11"1'1 ----..-" O V

i

J' lPE FLAYGES Conl; d

1 SM-99-31 FLG. 13LD 1-70 lb RF I B.S. 1 5 0 1 - 1 6 1 G r , C .

l 4

1 S M - 9 9 - 3 0 FLG. RLD 1 5 0 l b RF t o MSS - t SP 44 B.S. 1 5 0 1 - 1 6 1 &-.c.

l .I l t - S P A D E S AND SPACER R I M G S

1 . 4 Al1 s i z e s l S M - 9 9 - 3 3 SPADE/RING t o s u i t 1 5 0 lb RF Flanges B.S. 1 5 0 1 - 1 6 1 Gr.C.

L 4

P I P E N I P P L E S I

-

L d N I P P L E S C H 1 6 0 T.O.E. A53 G r . B .

4

N I P P L E S C H 1 6 0 T . B . E . A 5 3 L d

?

PLAIN END - cu t f r o m pipe A53 G r . B . b d

L 4

GATE 800 lb SCRD-SW S T L . O.S.Y. B .S . 3808

i i

2" thru 18" ISM-16-01&02 GATE 150 lb R F STL. S O L I D WEDGE B . S . 1 4 1 4

L 1

' t - b d

-

b r

L I

k-# Ht ~ J . i z , l : ~ i )

b i O\\ [ l l l " w ( , f \(,!'-.t ! f?\ C

TL?€ b ~ A O t l € Î

w

- _ I 4"..~~----..+-..---..A--,+. ,".".v~..-~---J - ..- ' 3

!;TCPiER.4S C:;,:ï<VTCE (Con t d )

P R N NO. -

1-SM- 1 6-00 G-ATE 150 I h INTEGRALLY FLG ' D j JTULL RORE ( p l a t e ) API 6 ~ . E i

1 SM- 16-07 GLOBE 150 l b RF B . S . 1873 1

l 2" a n d above 1 SM- 16-04

I 2" o n l y ( ~ h e r r n a l ~ e l i e q )

I

CImCK 150 I b RF STL. with i b o l t e d c o v e r B.S. 2995 i

I

r CHECK 150 lb RF STL. Swing r

D i s k B.S. 1868 E BALL. 8 0 0 l b STL. SW w i t h l o c k i n g d e v i c e B.S. 4460

! t 4" and o v e r ( 6 ) 1S~-16-05&06 1

BUTTERFLY. 150 l b STL. Narrow'; b o d i e d f

t

8" t h r u 20" l 1 SM- 16-03 PENSTOCK w a l 1 mounted C 1 o r 1 l CS B e v e l g e a r t

? - 28" a n d 4 2 " . 1 SM- 16-03 PENSTOCK w a l 1 mounted C 1 o r

F CS m o t o r a c t u a t e d i B

GASKETS

I f i

l 3'1 t h r u 20" 1SM-99-21 C

COMPRESSED ASBESTOS f i b r e 1/16" t h i c k .

I G 22" a n d above 1 SM-99-20 S.S. S p i r a l wound 1/81' t h i c k . l

l

F f REif3f 121(' K t l . i l < K I ' B ( H O I i %"ut ) ) % \' ! L 4 ( ) \ \ t t l l \ ( , 1 \(,i%[ i R% i

5

1 V F H H L I L S ~ p ~ t l h ) ! I biAr , l~€ I H E :JF T H E R L &h!)' i r U

s->- < , * , .* * . . . . , , . . . * -. . -.-> 4.2. , . >d-hL.. . .. .& . ---'". .. A .. . a r L . . d. & . - , L

i~..-..u~i~---~--Q-----.i*----

4

, . . . . < - .

. . : . ; A . L . l . . . . - ,.h d ..-&.. .- . .. i.. ,.-,.--. - : z .> .:--i, I ..: . :: *...Li_ L - i A - - . J ; -<. d;- ... -.* ... . ~ . C . : . .. *_i*_

. . 'p.. L . l , :

- , .,

. . .. . . .....- ,C.-.n'nl*<.r :.. : - .,..--..r.,. -r.*. -<.rrr.,.i".v.. . . --cr>-r. -.r..'--.. i * Z ~ i \ " l * l . . i I C . . < ~ .̂.:;'T ,.".l?--- ..., .-r .....-i ..*,,.-r.. .< %..

l 4 . . ; G K K : C i S , f . . .5ri<\!.l.(:k; (c<l,l t, l c4 )

r

: I l ! - . r : ~ ~ / s .r x I C PR?! xo. I)Tc.%~.R ~ P ~ J ' T ~ K . ----.p..- -P-- ---w--...-

4

L - ! : RíjJ.:'rT7GrL

r 5 4

- s i z e s 1 SM-99- 10 ' STUD B O L T S G r . A 7 B.S. I !

- i - I 506.62 i

1 Hl3X N i i t s G r . 2 F I B .S . i. h i i i 506.162 -

j START-UP STTWINERS 8 -i - . i - . '!

e- . . 5 A 1 . i s i z e s See drawing N o . 'H-423-M-356 i

d j

PRESSURE C O N N E C T I O K S $lf only ( S W GPLG, N i p p l c t& - f te Valve)

4 1 ' 1 only (300'0 lb SCRD k

f.

TEMPERATURE C O N N E C T I O N S i , coup i ing ) G 4 -. 8

/l

i '. s I

. . - : f . . . ': . . .

BI7ANCHES ' See drawing N o . H-423-M-356. i 4 .

_: .

. .

i

, . -*

0 .

. . t . . .. . . .

-I 1 r . . . . 8

. . , , i: K

4 . -

. .

. . >

f

! d

. .

i F 1.

i :

F-

4

4

+=

.d .

Gencral. Ma terial Carbon. Steel

Rating

Temperature Range

Design Code

Corrosion Allowance

Construction

NOTES

150 l b ASA FF

Ambient

n . S . 3351 ! f

Nil. I 3" and over: Prefabricated 1 pipe spools, and line pipe cement lined, assembly by I means of loose sleeves jointed and welded, in accordance with I BP STD 106 & D w g . NO .H-!! 23-51-347: 2$" and below: galvanised. >

B i) This specification should

be read in conjunction with tbc '!General No t e s .

I 1 I

ii) Any item fol-lowed by a ? number in parenthesis

refers to notes under . i

"General No testl. l

; jT!l:F. ( : . . & ; ; i ~ ~ ~ ~ ~ ~ ~ ~ ( ( : o ~ , . t f c i ) , ---

: r , ~ - : ; ~ > l & - - f ~ ~ ; . ---. .- ----- I1t?:J N O . -----. --

PIT'E SCH 80 SMLS G a l v . t

A 5 3 G r . B .

PIFE SCH 20 SMI,C A P I 5 L G r . B . i

i d 1 311 thru 18" 1 SM-99-43/46 STD W T . B.W. U . S . 1 5 0 3 - 1 5 1 i e Gr.C. i

i . . 3 I

l d i I. 1 COUPTiINGS . . C 0

. . . , ( t

1 4 . . . . 1 +.V thru 2 G - i ~ (8 ) .S 2000 I b GALV. B.S. 37'99 C

-

' 4 . 1 P I P E FLANGES

i 3;' t h r u 1 8 " ( 8 ) . 1 S M - 9 9 - 3 1 F L G . 150 I-b FF/RF WN i

- l B . S . 1 - 5 0 3 - 1 6 1 Gr.C. h i i

.< 4

3" thru 1 8 " l SM-99-31 FLG. RLD 1 5 0 l b FF/RF 1 I B . S . 1 5 0 3 - 1 6 1 G r . C . 1

1 4 i

l

4 GLOBE 1 5 0 l b FF Ris ing stem, ""

bronze body & trim. SCRD. I

I 2" thrir 1 8 " ( 6 ) 1 S M - 3 7 - 2 0 BUTTERFLY 1 5 0 lb FF C.S . /

N a r r o w hodied vith vul cani-sed 1 rubber l i n i n g . I

r --F-s---.--.-"...-&- - 0 1

, t i =d )\{.r { :l.' !<,c ) Ï . ' Y ! i l ; i L ' ~ : b . ì I i ~ ' ~ I , ! , t l > ì ~ t ? --- ---uv-- -ii-.----- . p e r i - - - . - . j <

I , ; ~ , i . . ! : 3 { ! : < J : , [ :ir-<lj) \ f i? I., [ l ! i?.?<, . :.t i l % ! ' - - ' a .

l i .

'1 t f ! % \ \ I . i j t . ! , " < f % , l % t t f::\ E .&,r v,,, L;- ,Q ! 7 1 * l i ,,a.( , t i $ I 6 . i~ r r t t ANP<

. . . . , . . , . I

. . . . . . k . -

I ' : . .

d . . . . .

-PI----.P-P . ..-lf.LDUU.-.M <ln-LI.-.LIFC"-..L-r*ir*ir*ir*i - P a W

. . . . - 1 . , . . , L . . ? .

P I R l i : (.SEA) ii'I?'rER' (con L d ) , . t . I , . * . - i

l :CTFFI/S-[ZE . . p PIIM N O , . ; n ~ s c ; i i r)7:ror\r . j .. . i

'11 ttiru 1 +!l 2

. .211 t h r u 1-8" ( G ) 1 S M - 3 9 - 2 1

BOLTTNG

COMPRESSED ASBESTOS i i b r e 1 /16" t h i c k t o s u i t 1 5 0 11) 3iF FLGS. excep t full f a c e t o s u i t f l a t faced valves

SLEEVES

F I R E HYDRANTS

STUD BOLTS Gr.B7 B.S. 1 5 0 6 . 6 2 1 HEX NUTS G r . 2 H B.S. ,1506. i 6 2

See Dwg. ~423-M-356 ~423-M-347

9 r

See Dwg. ~ ~ 2 3 - M - 3 4 7

See D w g . ~ 4 2 3 - ~ - 3 4 7

SSUE NR.

H423-H-359 l::T';: 1 I

ISSUE DATE

I C H ' K ~ W ' D

. Terupera t u r e Flange Ambicnt

1 : D e s i g n Code H . S . 3351

1 C o r r o s i o r i Allo~trnnce E i l - . L

I Cons t r u c t i o n i) 3" and o v e r ; p r e f a b r i c a t e c l p i p c s p o o l s , arid l i n e p i p e ,

cement l i n e d , assemb1.y by .

means o f l o o s e sleeves I L

j o i n t e d a n d welded i n accc i rdance w i t h B.P. STD 106 and Dwg. No. f1L123-31-34?,

t ii) 23" and below: p r e f a b r i c a t m - i

k f l a n e e d p i p e s p o o l s p l a s t i c

I l i n e d . ( 9 ) ( 1 0 ) 3 ,

i NOTES . . i) This s p e c i f i c u t i o n s h o u l d .'

E . be r cad i n c o n j u n c t i o n wj-th

i t h c I tGeneral No tes" . ! I

ii) A n y i t e m f o l l o w e d by a I

numbcr i n p a r e n t h e s i s , refers t o n o t e s u n d e r Í " G e n e r a l No t e s n . r

L - d - .--, .-.- - .. -j i. - . ..j r- 6 .,.s 7, 8 Fr.'. p . .s. =--m1 !y 2 1 .

: I C ,J , , ' ' cl-:,'.; :. ., ,, i -. :. ... .....-._- 1 ..... ...... .... . . .

1 I fi l;;! $y 8% T r 9 ;7 7- c c x; ? , *-* s-,. ,.-- . -.--.- J .--i ... ~.-; L

1 %--t. P ;v, Qi: :, $ .fl:. 4 .',, t b*", ~ , ' , . : b . . . i . ~ . r -..i -d-...:-. .---. - .--- -.J ---- i

r-.--- -- r-.i-ri---...r.--i-.--i-rur.. ,..- .. ...... l i :~--. --j

f i I i

-----a ..---------d. .b. &".L -.---.-.-L .- ......-.... 1 !;;-i 7 , : . I [._g ,Q 2-i '?j ,?,,p. 'i?; ;y: . x . , !.,..p -r,.:- , - t !'= . ! , . .. l ; r(; . I .C . . . . . . . t?.Pi; ; j. :. - V@. I.. ..... ,. :, ' .!,-;r .. L), ;c:- 4 . I !,:F. P:.-:'-: 1

-.------ -.- .L.-.---.-.-- ------*.--...-.. ----.t ..... .- . ...-.--.. &,. .-.-. .--,W-- ......** ..

< l . ! z : , ~ ~ , ~ . , " , . , -, > : , . . > 'i" '. , 1: t : . ; .

I' ! I'E i

'. - 1 thru 2" ( 9 ) ( 1 0 ) P.7-1)]1: SCIJ 80 Ckí1,S P l a s t i c lincd A 5 3 , G r . f 3 .

4

3" t h r u 181t I;

4 SPI- 9 9 -00

It ' ITTTNGS - . .

3" t h ru l$-" ( 9 ) ( 1 0 )

3" t h r u 1 8 " 1 sM-99-43/46

1

PIPE FLANGES

$11 aru IQ" ( 9 ) ( 1 0 )

P I P E SCH 20 A P I 5L. G r . B . SMZ,S

2000 l b . S K . P l a s t i c lined, B.C. 3799

STD. WT. B.W. P l a s t i c l ined , B.S. 1 5 0 3 - 1 5 1 G r . C .

STD. IT. B.W. B.S. 1 5 0 3 - 1 5 1 G r . C .

2" thru 18" ( 9 ) ( 1 0 ) 1 ~ ~ - 9 9 - 3 1

$l1 t h r u 1 8 " 1 SM-99-31

FLG. 1 5 0 1b.FF WN. B.S. 1 5 0 3 - 1 6 1 G r . C .

FLG. RLD. ' 1 5 0 l b FF B . S . 1 5 0 3 - 1 6 1 G r . C .

GLOi3Y 1'0 ïh Hising s t e m . 13r.or~z.e L ~ o c : y and t ; ~ i . n i . ( K I W A APP f D )

i I 3" xnd ove r GATE 1 5 0 l b 1'TP Din .phr : i~ : : i i ,

plas1;i.c l i n e d . ( 1 i 1 . W ~ A . ~ ' P t D ) . CHECK 150 1.b P'V D i a p h ~ í t ~ ; m , i

plastic Lined (KIWA A P P ' D ) [ $ 2" and o v e r C

GASKETS r; --

FULL FACE NEOPROhrE 1 / l 6" i

thick i i

t I.

STUD BOLTS G r . B 7 B.S.1506-621: IiEX NUT'S Gr. 21-1 13.S. 1506- 162!

BRANCHES 7 .

See D w g . 11h23-~-356 ~423-M- 347

b

SLEEVES See Dwg. ~ 4 2 3 - ~ - 3 4 7

I I

Q acpt rr r(* P,-tprstq , .+,u: b,,WLb d i * ( - - . . . . f R;;',".,, 4

<

. . . i , F > P i = ~;':<~;; ( - ; ? 1 - 7 . ; : ; , ., , l . , . % 4 !*.G:ì -. b . % L . L , ?.l! 1, cv! f.Y:?&;, r

MA.AS'VLhiT<TE CRUDE OIL TERMINAL

SPECIFICATION FOR E X P A N S I O N TANK

ITEM NO TIC- 70 1

Drawing no. ~423-M-363 Part I

1. Scope

This specification encompasses the design, fabrication and supply of one .Expansion Tank, complete with al1 necessary components (including supports insulation and connections) as specified herein and on the attached Data Sheet SK 1-1423-~-~6.

2. Genoral -- The Expansion Tank shall be a vertical, cylindrical pressure vessel, with torispherical heads, and is based on the "ASME Boiler and Pressure Vessel Code, Section 8 - UnPired Pressure Vesselsn. Notwithstanding this, the Contractor shall ensure that the supplied Expansion Tank, complies with al1 the applicable Dutoh Codes and Practices (stoom- wezen).

I

Construction

The tank shall be of an al1 welded construction in accordance with Part UW of $he ASME Code. Tank wal1 thickness shall be calculated using the formulae from paragraph UG-27 of the ASME Code, with a joint efficiency of not less thar 0.7 for al1 welds. The tliickness of the heads shall be calculated usilig the formulae from paragrapli UA-4 of Appendix I of the ASME Code. For design calculations the maximum allowable stress values in tension for materials specified shall be for a metal temperature range of - 2 0 O ~ to +650°~. Supports are required for insulation, 1 inch thick.

Dwg no. ~423-M-363 Part I sheet 1

-1-

4. Materials

Materials specified below shall conform to the physical properties and stress values, listed under sub-section C, of the ASME Code.

. "

(a) Tanlc shell and heads - ASTM A.285 Grade C

(b) Nozzle Flanges - ASTM A.105 Grade I1

(c) Piping - ASTM A.IOG Grade B

(d) Support steelwork . - ASTM ~ . 3 6 (support legs-not pads)

(e) Bolting - Bolts - ASTM A. 193 Grade B7 Nuts - ASTM A.194 Grade 2H

(f) Gaskets - CAI? 1/16 inch thick

( g ) Connection for instru- - ASTM A.181 Grade I1 ments & half couplings 600 b API

(h) Marihole Cover - Plate steel of same material as Tank, machined for RF serrated gasket surface.

Radiographic tests are not required, Al1 other tests shall be in accordance with sub-sections A, B,and C of the ASME Code. 6

(a) Hydrostatic test shall be in accordance with paragraph UG-99 of the ASME Code, and test pressure shall be held for a duration of four hours.

(b) Compressed air and soap suds test shall be perforrned on al1 reinforced nozzles. The

' reinforcing plate shall be prepared for this . test in accordance with paragraph UW-15 of the

ASME Code.

Dwg no. ~423-~-363 Part I sheet 2

-2-

6 - 1n.forriiation -to be furnished by Contractor ----p-

The expansion tank is subject to al1 regulations required by thc Dutch Stoomwezen Authorities. This involves the submission of detailed drawings and ' design calculations, prior to fabrication to the' local office of this Authority. It should be noted that mil1 certificates wil1 be required for al1 rnaterials, also welder certificates are required lor approval. Contractor shall be responsible for compliance with al1 aspects of procedure and requirements of the Dutch Stoomwezen Authority.

7. Finish

After al1 testing and inspection has satisfactorily been completed, the exterior supfaces shall be abras- ive blasted to bare metal in accordance with Swedish Standard SIS 06-59-00 to SA 3 finish, and imrnediately

. given one coat of an inorganic zinc primer, 3 mils dry film thickness.

8. Exc~ptions and Qualifications

Any aforementioned specified requirements for which Contractor wishes to deviate shall ba subject to the approval of the Engineer. . .

To an appropriate and accessible part of the tank, a stainless steel nameplate shall be affixed. In addition to any statuary requirements, the nameplate shall be in accordance with BP Standard 123/4/65 (9.9.1.).

Dwg no. ~423-M-363 Part I sheet 3

I

T.. . .: ;.

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u\ 1 2 . q . ~ (C\ 61 L - -- - -- --- - . . . . . - - . - .. - -- --- -. . - - .. -- - -- C . S .

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c<>i,!,:~;.j~tt.; i -:cttic.rps i~~~423-1"11-76-0 i

W J S \ % A I ( T E CKUDE O I L TERMIN.4.L - S P E C I F I C A T I O N FOR

COATING AND IJRAPPING O F L I N E P IPE

. - Drawing no. ~Lk23-~-363 Part I1

1 General

The oxternal surface of the pipe sha.11 be treated as fellows:,

Surface preparation and priming. Flood coating with hot pipeline enamel, with glass fibro reinforcement pulled in and outerwrap pulled on.

l Field joint wil1 be prepared and primed a~id coated to a standard equal to the main coating by a method to be agreed with the pipe-laying contractor).

I The reference specification shall be Metal Research Institute T.N.O. Oommunication 1 3 . - 1 9 6 2 edition:

"Specifications for the Protection with Asphaltic Bitumen of Cast-Iron and Steel Pipes and Vessels iaad undergroundv.

The requirements of this specification, where S appropriate, shall apply to this work, together with the following clauses,

Proparation and Primin~ - 2.1 ~ud'ace preparation shall be:-

Either - Blast cleaning to Grade Sa2 of Swedish Standard 055900, with a rough anchor pattern not less than 1 0 0 microns.

Or - Acid descaling followed by phosphate pickling.

-1- Dwg n.o. ~423-M-363 Part I1 sht ?

2.2 The priming coat solution shall be supplied by the enamel manufacturer.

The priming'coat shall be applied in a continuous film as soon as possible after surface preparation.

. - Prepared surfaces shall not be left bare overnight . Before flood coating, the priming coat shall be dry and substantially free Irom solvents. '

Dust and other contaminants shall be removed.

Al1 welds shall be completely covered wit11 primer.

Primed areas showing sags, runs and drips shall be cleaned off and primed again.

The maximum dry film thickness of primer shall be 0.5 mm.

Tho priming .coat shall finish 50 mm. from the pipe en.ds.

Coating 2nd Wrapping . .

3.1 - The coating and wrapping shall consist of:-

A>:first flood coat of enamel~with glass fibre ' reinforcement pulled in. The glass fibre shall not contact the pipe surface.

A second flood coat of enamel with impregnated outer-wrap pulled on.

The glass fibre reinforcement and the outer- wrap shall be spiral wrapped with overlap nog less than 20 mm.; they shall be smooth and $'ree from wrinkles and fully bonded to the ename l.

Particular attention shall be paid to good bond and adequate film thickness at welds.

The coating and wrapping shall be given, a full coat ~f weather resistant whitewash.

Dwg no. ~423-M-363 Part I1 sht 2

Th.e finisl-ied thickness shall. be Group I1 of TNO Communication 13; that is, the average thickness shall be at least 4 m.m. and a

7 .

minimum thickness of 3.5 miii. wil1 be accepted for not more than one in ten random thickness measuremen.ts. In addrition, th.e thickn.ess. . , '

measured over pipe welds shall be not less than 3.0 mm.

3.3 The coating and wrapping shall finish 20 - 25' cm. from the pipe ends. The ends of the coating and wrapping shall he. chamfered to about 45O, ready f'or field preparation, coating and test- ing after installation.

4, Materials

Primer

Ename l

- Communication 13, type C asphaltic bitumen.

- Communication 13, type B asphaltic bitunien.

Glass Fibre Inner Wrap - Fibreglass Pipe Wrap. Outer Wrap - Either Standard Weight

Asbestos Felt to NACE - 1962 "Specifications for A$bestos Pipeline Feltw, Class 2 type B.

or Anderson's Thermoglass, Asphalt Impregnated.

Whitewash - Contractor's standard weather resistant white- washo

5. ~es'ts

5.1 Coating thickness shall be measured on each pipe length at one point on the weld and at two reandom points away from th3 weld. A magnetic type thickness gauge, with chelcing ,

facilities, shall be provided by the Manufacturer.

D W ~ , no. ~423-M-363 Part I1 sht 3

-3-

The c o a t i n g t h i c k n e s s sha l l n o t int,-ude t h e t h i c l m e s s o f t h e outer -wrap. Depending o n t h e o u t e r wrap d e c t e d , t h e t l i i c k n e s s -to be measured ( i o r exarnple - minimum t h i c k n e s s

L o v e r p i p e wc lds t o be 3.0 mm. p l u s t h e nomina1 t h i c . k n e s s o f t h e o u t e r wrap) sha l l be a g r e e d . .

5.2 The whole o f t h e c o a t i n g and w r a p p i n g sha l l be h o l i d a y d e t e c t e d t w i c e - f i r s t l y , as s o o n as c o o l i r o m t h e r ac .ks - s e c o n d l y , i m m e d i a t e l y b e f o r e l o a d i n g o u t . Any r e p a i r s shal l a l s o be h o l i d a y d e t e c t e d a f t e r 'making good.

The h o l i d a y d e t e c t o r s e t t i n g sha l l b e 18000 t o 20000 v o l t s ; an a p p r o v a l i n s t r u m e n t , w i t h v o l t a g e c h e c k i n g f a c i l i t i e s ; sha l l be p r o v i d e d b y t h e M a n u f a c t u r e r .

From e a c h o f t h e . f i r s t t e n p i p e s , and t h e r e - a f t e r f rom o n e , c h o s e n a t random, o u t o f e v e r y t w e n t y p i p e s , t h e M a n u f a c t u r e r sha l l c h e c k bond s t r e n g t h and t h i c k n e s s by removing a sample a b o u t 5 cm. s q u a r e . If c a l l e d f o x by t h e P u r c h a s e r , h e may a l s o be r e q u i r e d t o remove f u r t h e r samples i f t h i c k n e s s and b0n.d a r e nok. c o n s i d e r e d t o be s a t i s f a c t o r y .

5.4 I n al1 o t l i e r r e s p e c t s , i n s p e c t i o n , t e s t i n g an.d r e p a i r s h a l l be t o Communicat ion 1 3 , a t t l ie d i s c r ~ t i o n and t o t h e . s a t i s f a c t r i . o n o f t h e P u r c h a s e r . I n s p e c t i o n sha l l i n . n o w a y r e l i e v e t h e s u p p l i e r o f h is r e s p o n s i b i l i t i e s .

6. H a n d l i n g , e t c .

The a r r a n g e ~ n e n t s made f o r h a n d l i n g , s t a c k i n g and t r a n s p o r t shal l be s u c h as t o a v o i d darnage t o t h e p i p e s , t h e p i p e end p r e p a r a t i o n and t h e c o a t i n g and wl-apping, g e n e r a l l y t o Cotnmunication 13.

1

Dwg. no. ~ 4 2 3 - M - 3 6 3 P a r t I1 sht 4

MAASVLAKTE CRUDE OIL TERITINAT, . "

SPECIFICATION FOR THERMAL INSULATION

BURIED THERMAL OIL HERTING LINES

DRAWING NO. H-423-~-363 PART III

Lines shall not be insulated until testing has been com-

pleted to the satisfaction of the Engineer.

Al1 lines to be cleaned of grease, dirt, rust and scale.

Carefui inspection to be carried out, before install-

ations of insulation to verify that pipes, supports etc.,

in the trenches have been correctly installed and spaced.

The pipe trenches shall be levelïed to provide minimum

clearance for insulation under pipes as recommended by

insulation supplier. Al1 surface water in formed pipe

trench to be removed before and during installation of

insulation. Al1 insulation shall be applied on a clean o

dry surface at a temperature above 5 C. Maximum tempera- O

ture of thermal oil in insulated lines is 1 6 0 C. The in-

sulation material and finishes shall be as follows:

i) Pre-formed rigid section of Cellular glass insula-

tion to the following thiciuies~/~i~e diameter ratio:

O.D. 'IDipe Insulation Thickness

Up to 5" l*" (38.1 mm)

6" and larger 2 (50.8 mm)

High temperature anti-abrasive coating shall be

applied on the bore surface (inside) of the insula-

tion. Insulation sections to be staggered and se-

cured in place with steel bands.

Drawing No. H-k23-~-363 Part I11 Sheet 1 .

ii) The insulation shall be wrapped with a.prcfabricated

finish consisting of a layer of alurninurn foil sand-

wiched between two layers of bituminous rnastic.*Be- . .

fore finishing coat is applied outside surface of

prefornied sections shall be given onecoa-t of sealer

in accordance with insulation supplierfs recorninend-

ations. . .

A minimum of 8 crns. sand backfill shall be placed

around and over insulated pipe. The next layer of

backfill shall be rock free soil to a minimum depth

of 30 cms. The remaining trench depth to be backfilled

in the usual marmer.

Supplier - Pittsburgh Corning foamglas e er tel & C0.N.V.)

(or approved equivalent)

Drawing No. H-423-~-363 Part 111 Sl-ie e t 2

MAASVLAKTE CRUDE O I L TERMINAI, P R O J E

SPECIFICATION O P STACIC FOR T1IEP;IiIAL L I Q U I D 11EATICTIS

DRAWING NO. H 4 2 3 - ~ - 3 6 3 PART I V

Scope

This specification encompasses the fabrication, testing,

delivery and assembly of the stack for the thermal liquid

heaters.

Al1 in accordance with this specification, attached data

sheet SK H 423-M-81 and al1 applicable Dutch Codes and

practices (i.e. N.E.N. 3850 & N.E.N. 1055).

Vendor shall be responsible for the co-ordination bet~~een

sub-contractors and for the satisfactory fabrication of

the complete stack, suitable for erection on a concrete

base p?ovided by others.

2. Genera1

Vendor chall submit his structural calculations for the

stack to the Engineer for review and also obtain design

approval f r o m the local Authority before starting fabrica-

tion.

The vendor shall supply with his tender sufficient óasic

design and co-ordination data to enable a third party to

proceed immediately uith the design of the concrzte base,

on placement of an order for this stack. Th.e size of the

flue gas inlet to stack shall be verified at a later date.

Drawing No. H 423-M-363, Part 1 V Sheet 1

l Made by Daie

Rev. O

Ro.f? 5'+/?2 1 2

Ch'k'd by

Appr by

Prol. eng.

Dwg. X o . 1111 :?3-?4-36:!. P a r t. I\: Slieet

Dale

Date

Dcte

5 7 ~ C /< D472 Sh'.L?z 7'

F R E D E R I C R. H A R R I S ( H O L L A N D ) M V COHSULTIHG ENGINEERS .

CARNEQIEPLEIN S . THE HAGUE TH€ NETHERLANDS

Date

S I Q Q

z$(; /r3 , t 7 n P

Sheet / of / Sheetr

Drawing NP

s k/- ,q44'3' -/fd.!!/