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Plastic Packaging, Sustainability & The Circular Economy: Can they ever co-exist? Dr. Gerald Rebitzer Director Sustainability Amcor Flexibles Sustainable Retail Summit 26th October, 2018

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  • Plastic Packaging, Sustainability &

    The Circular Economy: Can they ever co-exist?

    Dr. Gerald RebitzerDirector Sustainability

    Amcor Flexibles

    Sustainable Retail Summit26th October, 2018

  • *Source: IDC Study

    Amcor at a glanceGlobal sales USD

    9.3 billionEmployees

    33,000+Sites

    195Countries

    40+

  • Amcor’s Sustainability track record

    Waste to landfill reductions exceed 2011-2016 target

    69%Greenhouse gas reductions exceed2011-2016 target

    27%

    Ethical audits, withindustry-leading results

    Best Climate Disclosure Award from the Carbon Disclosure Project Included in Dow Jones

    Sustainability Index(best in class in packaging / container sector)

    6000+Novel materials & processes, biobased, recycling-ready, recyclable, optimized,…

    Assessments

    EcoVadis: with 65 points in top 2% of assessed companies

    Project Barrier LeadChair of CEFLEX

    Global outreach and collaboration:

  • 2025 pledge to develop recyclable or reusable packaging

    Ellen MacArthur Foundation partnership

    Research and development breakthroughs

    Optimizing life cycle benefits of packaging

    Regional implementation of circular economy

    We are embracing the circular economy and need to look at sustainability holistically

  • Sorting fact from fiction: What are the biggest environmental challenges of our time?

  • 8

  • +2 °C

    “safe” limit

    Sea level rise by 2100

    over pre-industrial average

    temperature

    relative to 1990 sea level

    serious inundation

    oceans become more acidic as

    they absorb CO2

    US and African corn, Indian

    wheat

    compared to today, awarmer atmosphereholds more moisture

    Global warming if released

    Scenario

    Drowning cities

    Ocean acidification Heat

    Corn & wheat yields

    % more heavy rain over land

    Speciesat risk ofextinction

    Really scary things

    3-4 °C

    tipping point

    5-6 °C

    nightmare

    1,04 m Amsterdam bleached

    Every Eurosummer aheatwave

    13%

    up to30%

    Greenland ice sheet starts to disintegrate. Will take 50,000 years to melt with 2 °C warming, but will raise sea levels by 6m.-20%

    dead

    Risk of releasing huge amounts of CO2 & methane by melting of permafrost in Siberia and Arctic.

    40%20-26%Italy, Spain,

    Greece deserts-30-40%New York1,24 m

    unknown unknownunknown

    Risk of releasing ocean floor methane, causing runaway climate change. Possibility of mass extinction.35-42%

    150% more acidicBangkok1,43 m

    Climate change is the #1 sustainability challenge

  • Well-designed packaging is part of the solution

    10

    Source: IPCC

    Energy supply 26%

    Transport13%Industry

    19%

    Water and water waste 3%

    Residential & Commercialbuildings 8%

    Forestry17%

    Agriculture14%

    Environmental impact

    Excess product waste

    Optimal packaging

    Excess packaging

    Over-designed packaging

    Under-designed packaging

    Amount of packaging (weight or volume)

    Environmental impact

    Minimum environmental impact

    Global GHG sources

  • Sorting facts from fiction:Is Circularity the only guiding principle?

  • Waste reduction Optimized conversion Logistics savings

    Form/Filling/Seal

    Retailing & Consumption

    After use

    Conversion & Distribution

    Efficiency gains Waste reduction Energy reduction

    Low impact materials Lightweighting Downgauging Post-consumer

    recycled content

    Material sourcing

    PackagingLife Cycle

    Improved reuse & recycling Reduced total cost of ownership

    (e.g. green dot recovery fees in Europe)

    Food/product waste reduction Logistics savings

    Look to optimize the complete life cycle

  • Working towards recyclability and lower carbon footprint

    Glass Jar withMetal Closure

    Standard Flexible Packaging

    Improved Flexible Packaging

    Recyclable Flexible Packaging

    200g

  • Sorting fact from fiction:Is using one mono material the solution?Can multi-layer packaging be recycled?

  • Material makes a difference

    Thickness would increase from

    0.1 mm to 35 cm

  • What we can learn from soft drink bottles

    Mixed plastics and heavy

    24.5 grams lightermono-PET bottle

    Flexible Packaging:• Focusing on polyolefin-based materials (polyethylene, polypropylene) • Ongoing development of design for recyclability guidelines

  • Recyclability & lower carbon footprint for high-barrier packaging

    200gproduct

    127gPackaging

    200gproduct

    4.0gPackaging

    200gproduct

    3.9gPackaging

    200gproduct

    3.9gPackaging

    Glass Jar with Metal Closure(separately recyclable where

    systems exist)

    - PP - PP with Amcor Barrier Coating- PP

    - PET- Adhesive- Amcor Barrier Coating- PET- Adhesive- PP

    - PET- Aluminium- PP

    - Glass- Twist closure (steel)- Label

    Standard Flexible Packaging with PET and Aluminium barrier

    (not recyclable)

    Today: AmLite HeatFlex with PET and metal-free barrier

    Coming soon: AmLite HeatFlex with high barrier new mono-Polyolefin

    film and metal-free barrier

    200g

  • It starts with a pouch

    Pouch is torn open and its contents eaten

    Made into a new product

    Goes through the recycling process and made into high-quality regrind material

    Pouch is thrown into recycling bin

    Goes into a bale and sold to a recycler

    Recycling bin travels to sorting plant

    From pouch to playtime: the polyolefin-based flexible packaging solution with a world of potential

  • ‘Designed for recycling’ is meaningless if the packaging isn’t collected and recycled

  • Recycled

    Recyclable

    Designed to be Recyclable

    Consumers reuse or recycle packaging

    Consumer EngagementEducation, Awareness, Collection and Sorting,

    collaborative initiatives with local and centralgovernments, as well as brands and retailers

    PartnershipsEllen MacArthur Foundation, CEFLEX,

    Materials Recovery for the Future, OceanConservancy, many others

    Innovation

    Infrastructures in place to collect, sort and recycle consumer packaging

    Collection, sorting, recycling works in practice and at scale

  • Flexible packaging collection and recycling in Europe today

    Not separately collected

    Not recycled

    Some collected

    Waste to energy or exported or

    landfilled

    Most collected

    Some recycled

    100% Collection of flexible packaging

    Some recycled

    Sustainable end markets for all

    secondary materials from recycled flexible

    packaging

    + all recyclable materials

    separated and sorted into

    separate streams

    Polyolefin-based, Paper-based,

    Aluminum-based

    materials

  • Engagement with industry, policy makers and cross-value chain organisations is critical

  • MATERIAL PRODUCERS FLEXIBLE PACKAGING CONVERTERS

    CEFLEX Project Stakeholders

  • BRAND OWNERS AND RETAILERS COLLECTORS, SORTERS AND RECYCLERS SUPPLIERS, END USERS AND OTHERS

    CEFLEX Project Stakeholders: Can you spot the retailer?

  • Look out for further developments on Oct 29th +200Orgs

  • Please get in touch

    www.linkedin.com/in/gerald-rebitzer-sustainability

    [email protected]

    http://www.linkedin.com/in/gerald-rebitzer-sustainabilitymailto:[email protected]

    Plastic Packaging, Sustainability &The Circular Economy: Can they ever co-exist?Slide Number 2Amcor at a glanceAmcor’s Sustainability track recordSlide Number 5Slide Number 6Sorting fact from fiction: �What are the biggest environmental challenges of our time?Slide Number 8Climate change is the #1 sustainability challengeWell-designed packaging is part of the solutionSorting facts from fiction:�Is Circularity the only guiding principle?Look to optimize the complete life cycle Slide Number 13Sorting fact from fiction:�Is using one mono material the solution?�Can multi-layer packaging be recycled?Slide Number 15Slide Number 16Slide Number 17It starts with a pouch�‘Designed for recycling’ is meaningless if the packaging isn’t collected and recycledSlide Number 20Flexible packaging collection and recycling in Europe todayEngagement with industry, policy makers and cross-value chain organisations is criticalSlide Number 23Slide Number 24+200OrgsSlide Number 26