plm standards modelling for entreprise...
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PLM standards modelling for entreprise interoperability: A manufacturing case study for ERP and MES systems integration based on ISA-95. Emna Moones
Technological Research Institute SystemX
University Paris 8 – LISMMA-QUARTZ-MGSI
[email protected] Nimes 29 may 2015
CONFIDENTIEL
Agenda
Introduction
Objective
State of the art
Modelling methodology
Illustration case study
Conclusion and future work
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2
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CONFIDENTIEL
Introduction
Industrial context
Supplier
Lev. 2
AirlinesManuf .
Supplier
Civil
AirlinesAirlinesManuf .
Supplier
Mil. agency
Manuf.
Supplier
SupplierLev. 1
Engine Supplier
Lev. 3
Equipments
Supplier
Lev. 3
Global
Supplier
Lev. 3
Mil. agency
Manuf .
Supplier
Supplier
Lev. 2
E
M
S
Airlines
Manuf.
Supplier L2
Engine Supplier
Lev. 3
Configured
& Controlled
Product Data for:
- Design,
- Simulation,
- Manufacturing,
- & Support
Military
Agencies
Engine
Suppliers
Global Supplier
Risk-Sharing
Partner
Engine
Supplier
Lev. 2
Equipments
Supplier
Lev. 2
Global
SupplierLev. 2
Equipment
Supplier L.1Supplier
Lev. 1
L.-T.Archiving
International
Product Data Standards
Service
Suppliers
OEM
PRODUCT DATA
E
M
S
Engineering
Manufacturing
Support
Supplier
Lev. 2
AirlinesManuf .
Supplier
Civil
AirlinesAirlinesManuf .
Supplier
Mil. agency
Manuf.
Supplier
SupplierLev. 1
Engine Supplier
Lev. 3
Equipments
Supplier
Lev. 3
Global
Supplier
Lev. 3
Mil. agency
Manuf .
Supplier
Supplier
Lev. 2
E
M
S
Airlines
Manuf.
Supplier L2
Engine Supplier
Lev. 3
Configured
& Controlled
Product Data for:
- Design,
- Simulation,
- Manufacturing,
- & Support
Military
Agencies
Engine
Suppliers
Global Supplier
Risk-Sharing
Partner
Engine
Supplier
Lev. 2
Equipments
Supplier
Lev. 2
Global
SupplierLev. 2
Equipment
Supplier L.1Supplier
Lev. 1
L.-T.Archiving
International
Product Data Standards
Service
Suppliers
OEM
PRODUCT DATA
E
M
S
Engineering
Manufacturing
Support
CONFIDENTIEL
Introduction
Definition:
PLM is defined as a strategic approach aiming to put in place appropriate processes.
PLM applies between enterprises involved in the different phases of the life cycle of manufactured products and its components.
[CIMDATA]
Industrial context: PLM approach
PDM Product Data Management
ERP Enterprise Ressource Planning
MES Manufacturing Execution System
When working in a collaborative way, interoperability is needed between PLM applications.
PLM interoperability relies on the use of standards which are considered as enablers face to interoperability barriers.
Introduction Research context: SIP project
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Standard Interoperability PLM (SIP) is a project launched within the frame of IRT-SystemX and Airbus group led by doctor Nicolas Figay
Goal: Help enterprises to implement PLM standards by developing an innovative interoperability framework for the validation and evaluation of PLM standards and their implementations by means of a « test bed ».
Provide a model driven methodology for the development of a PLM standards assessment.
Adressed issues
Reasons of PLM standards modeling
How the models can be reused to specify and simulate collaborative scenarios based on the standards modeling
Modelling a data exchange scenario based on PLM standards studied
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State of the art
Existing modelling frameworks for Enterprise Architecture
Zachman [Zachman J, 2003]
CIMOSA [Kosanke K, Vernadat F, 1999]
TOGAF [TOGAF V 9.1]
Archimate language [Lankorst MM,
2004]
Standards for PLM interoperability
STEP (design)
SCOR (supply chain)
ISA 95 (manufacturing): Standard for enterprise control system integration
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State of the art
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Framework for PLM Interoperability Modelling: Archi and Archimate
Motivations Interoperability Business cases
Generic test bed SOA applicative
services and components
Test case scenarios and methods
Infrastructure services and components
Execution model
Methodology SIP test bed
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Thesis methodology Approach followed
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Thesis methodology Objects and tools
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Case study
Standard
Standards Modelling
Enterprise Architecture Modelling
ERP tool
MES tool
ISA-95 structure
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Functional hierarchy
ERP
Lev
el
MES
Lev
el
ISA-95 parts
Part 1: Presents the models and terminologies for analyzing and exchanging information
between level4 (ERP) and level 3 (MES)
Part 2: Shows the data models in order to standardize operation group covered by ISA-95:
Production, Maintenance, Quality and Inventory
Part 3: Defines the 4 operations group: Production, Maintenance, Quality and Inventory
Part 4: Defines the informational flow between the 4 type of operation defined in part 3
Part 5: Standardizes the implementation format and transaction data messages which transit
between ERP and MES
Content of ISA-95 standard
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ISA-95 MODELING
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ISA-95 Functional model
ISA-95 Modeling
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Generic ISA-95-based ERP/MES business functions and data flows model
Exchanged information
ERP Level
MES Level
ISA-95 modeling Product definition object model
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ISA-95 Modeling ISA-95 Transaction Data Set between ERP and MES model in ArchiMate
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Case study Description of the product of DEKENZ company
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Case study Map of actors and roles of the company
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Integration scenario DEKENZ ERP-MES integration scenario
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Manufacturing process of DEKENZ company
Business planning and logistics operations of the scenario
Manufacturing operations of the scenario
Instantiated ISA95 model (slide 16) specifying the data flow between IUT ERP system and MES sub contactors systems
TO-BE applicative architecture
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Information sent from the ERP to the MES
Information sent from the MES to the ERP
Conclusion
Modelling the standard to be more explicit for the
enterprise
Create re-used templates of the standard to be applicate
in several case study
Model an exchange scenario of MBOM, schedule and
performance between an ERP and an MES
In view to:
Simulate ISA-95 based collaboration scenario on the SIP testbed (cPlatform)
Assess ISA-95 implementations ability to support these scenarios
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Future work
Development of the B2MML converters
Definition of the test procedures for the syntaxe and the
conformity with ISA 95 schemas
Definition of the validation properties for the different
exchange scenarios (MBOM, Planning and performance)
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