Pneumatic Conveyi11g Equipment andbook ClaudiusPeters Cement Systems juancito palhua el canaletero;_ J 1 J l 1 J l J l J Jr :L ._._]' t [ CLAUOIUS PETERS CONTENTS Section 1GENERAL INFORMATION Section 2 PNEUMATIC CONVEYING EQUIPMENT Section 3AEROSLIDE COMPONENTS Section 4SILO ACCESSORIES Section 5BULK LOADOUT EQUIPMENT ) GYPSUMMILL- Petersem-millforgypsumgrinding, dryingandcalcining. GOALMILL Petersem-millforcoal grindinganddrying. PACKER- Peters module-typerotarypacker. SHIP LOAD EH- Ship loader for dust freehigh capacity loading. ROLLGRUSHEH- Peters roncrusherforclinker crushing. SUCTIONUNLOADER- Vacuumunloader tounload cementandotherbulkcargos. "'' ' :1 ':./ CI..AUDIUS PETERS SECTION 1 - GENERAL INFORMATION INTRODUCTION This catalog isdesigned to provide basic information on some of the more standard itemsavailablefromClaudiusPeters'exteusive rangeofpneumaticconveying components. Claudius Peters offers acompreheusive range of services,from equipment supply to complete design,supply,installation andstart-up.The user getsthead'l"antageof working withacompany whoseinvolvementin thedesignof pneumaticconveying can be traced back over many decades. In additiontopneumaticconveymg,ClaudiusPeterscanalsoprovideequipment and services in the followingassociated areas of Particulate Solids Technology: SILO SYSTEMS Special desigus for storage, homogenizing and blending silos. SILO MOD!FICATIONS Design andinstallation of system modificatiousto improveblending efficiencyand reduce power consumption mold inefficient homogemzing silos,and to improve the withdrawal capability of ineffective storage silos. MILLS Vertical spindle ball ring miliscapableof grinding,drying,classifyingand calcining coal, gypsum, bentonite, clay, limestone, phosphate and other minerals. PACKING PLANTS Manual or automatic systems based on the Claudius Peters pac.;k:erand palletizing technology. BULK LOADING SYSTEMS Equipment and systems forroad, ral and water based distribution terminals. CLAUOIUS F'ETERS1 FLY ASHHANDLING Conveying,storageanddistribution of flyash.Mechanica!bottomash withdrawa! frompower boilers. SHIP LOADING /UNLOADING On board and shore based bulk handling systems. MATERIAL COOLERS Reciprocatinggrateandg-Coolersforclinkerandothermateria!s.Fluidizedand pneumatic cooling of plaster and similar materia!s. GYPSUMPROCESSING Equipment supply tocompleteturnkey plants for the production of building plaster _andplasterboard products. CRUSHING ANO BALE BREAK!NG Design, supplr and insta!lation of recycling and waste paper bale breaking systems utilizing the PE1ERS/NORBA Crusher/Bale Break:er. MECHANICAL CONVEYING EuremagSteelBeltConveyorforhightemperature(upto1000C)andvery abrasive conveying applications. l l l J PNEUMAT!C CONVEYING SYSTEMS All pneumatic conveying systems include the same basic elements: a)The Feeder b)The Prime Mover e)The Conveying Line d)The Separator required to introduce the material into the conveying line, frequently at a controlled rate and against elevated pressures. to supply the necessary quantity of conveying gas ( often air) at thQ.'?'.::.n,,T,..adprASSUTAN"rm'::l Hu ..... ........ ....................this device takes the form of a fan(up to 1 psig), a blower (up to 15 psig)or acompressor (over 15psig). - usually steel pipe, sometimes protected against internal erro-sion and supplied with long radius bends or tee type elbows. Alternatively, gravity conveying can be achieved through a box sectioned tube with internal aeration known as an Aeroslide. Both devices can be supplied with appropriate valves, diverters or flexible connections as required by the system. - to disengage the transported pro-duct from the conveying gas, usually taking the form of a cyclone, bag filter or combina-tion of both. CL.AUOIUS PETERS Depending upon the relative proportions of product to conveying gas, the flow of product through the conveying line will take one of several forrosranging from homogeneous flow,where all pa,.-ticles of product are freely suspended, to plugged flow, where the product moves as a slug through the line. For convenience, two basic forrosof floware considered requiring quite different conveying techniques and offering their own particular advantages and disadvantages to the user. CL.AUDIUS PETERS DELUTE PHASE CO:N\TEYING is when the system isdesigned to convey the product in a suspended form through the conveying line.Delute phase systems generally offer a simple inexpensive solution capable of long distance conveying at reasonable pressures, but suffer the penalty of being more costly to operate in view of the quantity of conveying gas required. DENSE PHASE CONVEYING is when the system is designed to convey the product asa distinct plug through the conveying line.Dense phase systems generally offer the advantages of lower wear and product degredation due to the lower convey'mg velocities, low power consumption and small conveying pipework but suffer the disadvantagesof limited conveying distance, non-continuous flow and a more complicated operating procedure. PHASE DENSITY is adimensionless quantity used to measure the tendancy of a system towards delute or dense phase.It is measured as the ratio of product mass flow rate to conveying gas mass flow rate.Phase densities below 15:1are clearly delute phase and above 50:1clearly dense phase.Between these two exists a 'grey' area, commonly known asmedium phase conveying in which the homogeneous delute phase frequently breaks down into 'dunes' flowing along the bottom of the corrveymg line. SYSTEM SELECTION ANOOESIGN The selection of a particular type of conveying system (delute, medium or dense phase) will depend upon a number ofarameters induding the nature of the product, the process requirements anthe relative capital and operating costs. Once the basic type of system has been selected there still remains a number of specific solutions, the design and selection of which will depend upon the relationship between such things as pressure drop, conveying quantities, material characteristics and the physicallayout of the system. Claudius Peters is available to provide assistance in the design,supply, installation and start-up ofpneumatic conveying systems and has the backing of decades of experience, acomprehensive tesrfacility and a great number of reference plants. Should you wish to take advantage of this service please contact us at 214/386-4451 or complete the attached questionnaire and send 1t to us at: 4141Blue Lake Circle Dallas, Texas75244 U. SA FAX Number 214-386-4496 ~ ' if t : 0 ' ' t-L rJi t 1 EQUIPMENT SELECTION For those wishing to design their own system.,Claudius Peters now makes available equipment from its extensive range which has formerly been available only as part of a Claudius Peters system.This equipment is preven in operation and is available to satisfy most pneumatic conveying requirements.In addition, fora nominal sum, we will perform a study in order toadvise the user on the optimum system design parameters fora particular application. Further information on the more standard components in our equipment range is contained in this handbook.Should you require any particular assistance in your system design please let us kuow. CI..AUD!US F'ETERS PNEUMATIC CONVEYING QUESTIONNAIRE Reference: ------------------- Date:------------------CompanyNrune:--------------------------------------------Address: Tel: -----------------------------------------------------Contact: Mmeriru:-------------------------------------------------Capacity:Min.STPH -------------Max.. _______S.TPH; Bulk Density (areated): --------------l.bs/ft3 (T/M3) Fineness: Grain Size:Max. _______Min._______;Minus100 Mesh ________% Moisture Content: ______% Max.Materiru Temp:oF Conveying Distance:Horizontruft Verticruft Dia. of existing Pipe: ________.in;Number of Bends:________ Number of Pipeline V alves:---------l.ength of Hose:__________....:ft -----------------------------------------: GOMPRESSOR- Petersrotary compressor. JETGONVEYOR- Petersjet conveyor. PRESSURETANK- Petersdual pressure tanksystem. Product App!ication Description Dimensions Special Features CLAUOIUS PETERS PNEUMATIC CONVEYING EQUIPMENT PETERS PUMP- Continuous Feeder, medium phase. Continuous feeding of powdered materials into pressurized pneumatic conveying pipelines. Operating pressures from 7 psig to 30 ps1g wlille conveying from O to over 500 TPH over distances of up to 3000 ft. Material is fed either from above or the side into a rotating screw whichconveysthe material against the pressure of a. check valve int the pressurized conveying chamber.Air from either a blower (up to 15psig) or compressor ( over 15psig) is injected into the chamber through a single nozzle and conveys the material along the conveying pipeline. X-150 X-200 X-250 X-300 X-350 See attached dimension sheets. BASE OF MAINTENANCE, bearings and seals are supplied asassemblies to aid in reducing downtlme and maintenance costs. Replaceable split barre] bushings. Replaceable end flight. Low head room required. Dual bearing design. Optional direct or V -Belt drive. In-line or right angle material discharges. For complete specifications, sizings,assistance in system design andquotations please telephone 214-386-4451. ' w o_ :::;;;:

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OIMENSTONSSANSENGAGEMENT,ORO!TOF RESEqVE! 385.0000.0002A/01 .SV 11ASSBLATT, D!HENSiONSHEET,SE!TE FICHETECHNtOUE:PAGE VON iOF/OE1 LJ CLOSEDA!S Petersclosedaeroslide lluidizinggravityconveyor. SAFffi SLIDEGATE Peterssalety slidegate. OUTLETSPOUT Outletspoutataeroslide discharge. LUMPBREAKER Petersrotary lump breaker. ELECTHICFLOW GATE Petersflowcontrol gatewithelectricoperator OPENA/S Petersopentype aeroslidelarsiloandbin bottomaeration. DIVERSION Peters diversionbinlardirection changasinanaeroslide system. PARALLELDISTRIBUTOR -Paralleldistributor lar singleinletmufiiple aeroslideoutlets. PNEUMATICF.G. Petersflowcontrolgate with pneumaticoperator. INLETBOX Petersinlet boxlar silooutlets Product Application Description Dimensions Special Features CLAUDIUS PETEF!S AEROSUDE COMPONENTS PETERS OPEN AEROSLIDES - Type 2 Por fluidizing powdered materials contained in storage vessels such as silos, hoppers, ships' holds so asto improve conveying capabilities andjor achieve product homogeuization. The Aeroslide consists of a sturdy metal case with an air-permeable fabric membrane on top.Fluidizing air from a fan or blower is passed into the casing and escapes through the fabric,thus aerating the material being stored or transferred. Standard width 200nn; 8 in.;other widths available. See attached dimension sheet. Minimum maintenance; low capital and running costs; long life.Aeration media available to meet a Wide range of application temperatures. For complete specifications,sizings,assistance in system design and quotation please telephone 214-386-4451. en N 1-' o o o o 1-' f3 en ;;,. ' o .e-o "' CLAUDIUS PETERS / ;LANGENl 750.l1000,l1500,l 2000,l30p0, l 4000,l 5000",l 6000" STANDARDLENGTH:- -,- -.-..- -- LONG.PREFERENTIELLES: GROSSE 100150 209. 250 1 SIZE/TAILLE A100150206250 8237317432440 -e150200250330 o292372487520 f180260350358 G6666 MASSE UNVERBINOLICH!KONSTRUKTIONSANDERUNGENVORSEHALTEN! OIMENSIONSPRELIMlNAAY 'DONOT USEFORCONSTRUCTION ' DIMENSIONSSAN$ENGAGEMENT.ORQITDEMOOIFICATIONSRESERVE! 300 300 440 380 52o 358 6 NICHTFRDIEGRO SS EN100,150.200.630.800,1000 NOTFORSIZE NONPOURTAILLES 350 1 400 1 500630 1 8001000 ' 1400 ' 350 .'\ 5008001000 \ 440 1 440 \440 800900 \ 730430 ! 4801 5809001100 ' 5204-520f5207309001000 358lr358/358525.695795 .- 6',_..._'8a101212 PETERSLUFTFiiRDERR IN NETYP1 PETERSAEROSLIDETYPE1 AEROGLISSIEREPETERSTYPE1 MASSBLATT OIMENSIONSHEET FICHETECHNIQUE 661.0000.0000A/05 CLAUDIUS PETERS .CROSSE sxzt def TA.IUE tA.WiO 100 - -65 15016060 20018075 1 2501100100 30028590 3502100100 400211 o115 ,so o'" . 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Product Anplication Description Dimensions Special Features -::i CLAUDIUS PETERS AEROSLIDECOMPONENTS AEROSLIDE-MILTI-ELEMENTS A series of versatile elements used to simplify system layout when directional changes are required in an aeroslide conveying system. Aeroslide-Multi-Elements are a series of modular aeroslide unitsderived from the basic aeroslide "pot". These modular units include: .. Diversion Unit Distributor - "1 +ll\ -4.l "Ll/Jidt .'1' o () ""'5:e ::;:: (_) u (f)f-W...f-:::>W ""'---' ....Jf-tn:::> :::>0 >> z: o f-(_) :::; :::> ""0:: O>-W...(/) :::> :z ....!C 00-'C... U"-'...>-,n.... 0-< ... --Oe< e:_,e __,o:;;:::e OW:Z:OVl< """-ot...: c....=:::_,,....o--...:::zzo;n< ;...-OwV1z___ Ll,J 625.0000.0021A/NNTHREAD l t o 90. 135'225' 180. 270' 1 ;:/ Ba u1orme n nach: 660.0009.0011 A/NN ACC.TO: ' 8 :tf! /''l '""/' ERSATZTEILZEICHNUNG:660.0000 S?AREPARTSDRA'KING:SE!TEVON nl='l:;:Z :GAJJ 1 049A/O . 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..AUSFHRUNG ...,A":ZUME!NBETONIERENINS!LOOECKEMIT BETONIERANKERN AUSFHRUNG,B": ZUMAUFSCHWEISSENAUFBLECHSILOOHNEBETONIERANKER NACHVORSCHRIFTVGB112 TYPE"A":AXEOTOSILOCONCRETEFLOORWITHCASTINANCHORBOLTS TYPE"B": WELOEDTOSTEELSILOWITHOUTANCHORBOLTS ACCORDINGTDREGULATIONVBG112 EXECUTION.A": POURBETONNAGEDANSPLAFONODESILOAVECANCRAGES EXECUTION.B": POURSOUDAGESURSILOENTOLESANSANCRAGES SELONPRESCRIPTIONVGB112 PETERSSILOEINSTIEGLUKE800 xlOOO- 1'/AAGERECHTERAHBAU PETERSMANHOLEFORSILO800 xiOOO- HORIZONTAL POSITION PORTEDESILOHORIZONTALE800x1000PETERS MASSE UNYERBINDl.lCH 1 KONSTRUKTIONSNDERUNGENVORBEHALTEN 1 DIMENSIONSPRELIMINARY l DONOT USEFORCONSTRUCTION! .DIMENSIONSSA.NSENGAGEMENT,OROITDEMOOIFICATIONSRSERVE! MASSBLATI: DIMENSIONSHEET639,0000.0016A FTCHETECHNIOUE: Product Application Descrintion Dimensions Special Featnres SILO ACCESSORIES MANHOLE, VERTICAL Manhole for installation in the vertical wall of a concrete or steel storage silo. CLAUDIUS PETERS Fabricated steel frame suitable for welding to an imbeded frame in the case of a concrete silo or to the Silo waJl for Steel Silos.Hinged, 28" X 39' door provides easy access to the silo interior.Wood slats insure personnel protecticn when the door isopened. 700mm X1000mm; 28 in. X40 in. See attached dimension sheet. I.arge opening, safety slats to prevent material surge if the door is accidentally opened with material in the silo. For complete spectfications, sizings,assistance in system design and quotation please telephone 214-386-4451. CLAUDIUS PETERS ggs / 1 Jl!.+ ___ +__ +__+ --- -:-jll ~ IJl ..,. 111 11\1 +''11+ 1111 11 11 _J 1 L.--j ; 1r--; o 1 ~ ~"' 11 ~1 1 1\1 +\ 1 1-1 11 1 1 1 1 1 11 1 1 "' 1 1 P' '' 11 111 -;-- 1 f:: -.--+---+----~ =+ + 1 LINKSAUSFHRUNGGEZEICHNET! RECHTSAUSFHRUNGSPIEGELBILDLICH.! LEFT HANDARRAGEMENT ASDRAWN! RIGHT HAND ARRAGEMENT SYMMETRICAL! EXECUTIONGAUCHE: DESSINEE! EXECUTIONDROITE: SYMETRIQUE! EJECUCINIZQUIERDA DIBUJADA! EJECU9\NDERECHA DE IMAGEN INVERTIDA! NACH VORSCHRIFT VGB 112 ACCORDINGTOREGULATION VGB 112 SELON REGLEMENT VGB112 SEGN INSTRUCCIN VGB 112 MASSE UNVERS!NOLICH! KONSTF!UKTlONSANDERUNGEN VORSEHALTEN' OIMENSIONS PREL!MINA.RY!DO NOT USE :OR CONSTF!UCTlON! DIMENS!QNS SANSENGAGEMENl OROITDEM0DIF1CAT10NS RESERVE! o MEDIDAS SIN COMPROMISO! SALVO MODIFICACIONES DECONTRUCCION ZUL\SSIGER BELFTUNGSDRUCKPe=1 bar ZULASSIGER SILOGUTDRUCK- 2 bar ADMISSIBLE AERATIONPRESSU_REpe= 1 bar ADMISSIBLE SILOMATERIAL PRESSURE- 2 bar PRESSIOND'ARATIONADMISSI_BLEpe-1 bar PRESSIONADMISSIBLE DUMATERIAU DE SILO- 2 bar PRESIQN TOLERABLE DE VENTILACINPe- 1 bario PRESION TOLERABLEDELMATERIAL ENELSILO= 2 bario PETERS-81LOEINSTIEG-LUKE700 x1000 SENKRECHTERANBAU PETERSMANHOLE FORSILO700 x 1000 VERTICALPOSffiON PORTEDE SILOPETERS700 x1000 VERTICALE ABERTURADE INSPECCINDELSILOPETERSDE700 x1000 INSTALACINVERTICAL MASSSV.TT OIMENSION SHEET FICHE TECHN!OUE: HOJA OE MEDIDAS: .l J PETERSTWIN-SIDEDMOBIL LOADER. PETERSSWIVELLOADERwithloading spou!positioner. PETERSMOBILLOADERwiihswivel typeloadingspoutpositioner. -, i!'roduct Application Descrlntion Dimensions Special Features LOADOUI EQUiPMENI MOBILE LOADER - with SVtivel Positioner For dust free loading of railcars or trucks. The type VM-DS Mobile Loader offers the widest range of forward and reverse travel combined with a swivel positioner that can be varied to cover any combination of vehicle a.11d/ or railcar hatch arrangements. The VM-DS Mobile Loader is an aerated trough covered with a special cover to provide dust-free operation.Material entering the loader from the stationary inlet point is discharged into an aeroslide which can be swiveled.The loading spout on the end of the S'.v:ivelaeroslide can be automatically positioned over the car or vehicle batch. See attached dimension sheet; other travellengths are availabie on request. See attached dimension sheet. Dust free operation; remote control positioning; widest possible travel and positioning range. For complete speciflcations, sizings, assistance in system design and quotation please telephone :f;.__ J._..L...! .el:1 ''" 11 '

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lw 25 e 44::::14 25 450 VM-12DS DOPPELSEITIGOHNEABSPERRKLAPPE MITDREHBAREMAUSLAUF PETERSMOB!LELOADERVM-1205 DOUBLE-SIDEDWITHOUTSHUT-OFFFLAP WlTHSWIVELLINGOUTLET iSEUNVERB!NOL!CH!KONSTRUKTIONS.l.NOERUNGENVORBEHAL TEN! J ,iENSIONSPREL!HINARY!DONOiUSEFORCONSTRUCTJON! 652.0000.0041A/Ol.ED MASSBLATT, Q[MENSlONSHEET,SEJTE FICHETECHNlQUE:PAGE'1t4ENS l ONSSA.NSENGAGEHENT,ORO 1TDEMOO! Fl CAT l ONSRESERVE! VON 1OF/DE t 'l e' e ..1 r ' - - ~Prodnct Anplication. Description. Dimensions Special Featnres LOADOUT EQUIPMENT HOPPER MOBILE LOADER- Bulk Transport Loading For dust free loading of powdered or grandular materials into railcar or transport vehicies.U sed when only asmall movement and positioning of the loading spout is required. The Hopper Mobile Loader is a movable hopper which receives material from an aeroslide or other conveying system and allows limited movement of a loading spout in either the forward or reverse and side-to-side drection.Tnus positoning the loading spout over the railcar or truck loading batch. Type VM, forwardjreverse travel Type VMR, foward/reverse travel vvith swivel positioner Type VM-Q, forwardjreverse and side-to-side travel Type VMR-Q, forwardjreverse and side-to-side travel with swivel positoner See attached dmension sheets. Dust-free operation; remete control. For complete specifications, sizings, assistance in system design andquotation plesse telephone 214-285-4451. (e -r d u r e ' 1 CLAUDIUS PETERS C!l.JJ\'D.Eil.trn'"DSC!i!l::ND\UUSttTIG AA!LlfiGM"DlU!LSBYCUSi'O"'.Llt !!!lUILSHORSFOUi>.."'!i'lTR! i!..\.\U.MD!ll..\Ytt.\lUS CARGODE: l".ATU.tAl.!th"UlJF KATI:RlALIMLET tN!l\iEDEw.n:::ru: ENTRADAOt"J..HATtltlAl. FAHl\'JE:C\J OlST.vtCE A eD VOIE 6m720019006007l!UO t 1000!SOO!5009400 10m14500 1 1500225011400 12mtaouolSOO300013400 14200001500lOOO15400 A U UAZ. ............................ J. E 1.!::..::::::' 1...

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