politecnico of turin presentation - 29 may 2014

POLITECNICO OF TURIN PRESENTATION

M A Y 2 9 t h 2 0 1 4

FININC S.p.A.

Since 1970, the FININC Group's major activities have concentrated on the large-scale infrastructural works.

The group has consequently made a significant contribution to the construction of important works in terms

of value, size and quality.

One such project was the Frejus motorway and another the refurbishing works undertaken on the Piombino

steelworks and then the others: the railway junction of Palermo, the light underground of Palermo, km 32

SA-RC highway and the Pedemontana Veneta highway which is currently the most important public work in

Italy (95 km in Project Financing, estimated value about 2.250 million euro).

Structured into numerous companies, the Group works into many sectors: infrastructural, engineering, wine

production and distribution, tourism accomodation and publishing; it acts as one big team of qualified and

experienced engineers at the service of the company and its Customers with more than 950 employees, with

a high percentage of whom hold university degrees.

A variety of companies, one big team, three common objectives:

~ research and utilisation of new technology;

~ absolute quality of the works undertaken;

~ total respect of schedules.

Electronic & Defence Industry Automotive Aerospace & Defence Infrastructure Data Security Transport Architecture & Design

HOLDING FININC S.p.A.

8 C

OM

PA

N

IES WITH MAJORITY SHAREHO

LD

ING

S

11

CO

N

TROLLED COMPAN

IES

950EMPLOYEES

MORE THAN

40YEARS EXPERIENCE

TURNOVERIN THE ORDER OF

240 MLN EURO

SPECIALIZED IN

6 SECTORS


INFRASTRUCTURES& CONCESSIONS

WINE

TURISTACCOMODATIONS

DISTRIBUTION

PUBLISHING

ENGINEERING

CONCESSIONIITALIANE

S.p.A.

SO.CO.TRAS.S.p.A.

TRANSALPAVIATION

S.r.l.

GEAC S.p.A.Aeroporto

CuneoLevaldigi

S.I.TOS.p.A.

S.I.TOLOGISTICA

S.p.A.

HOLDING FININC S.p.A.


SIPAL S.p.A.

SIPAL was born in 1978 from the idea of a small group of electronic engineers, which found its natural outlet

in the aerospace sector.

SIPAL offers a full range of Logistics Support services to the leading players in Aerospace and Defence and

right from the start acquired all the security clearance necessary to operate at the highest levels of secrecy.

At the end of the '80 SIPAL was bought by one of the most italian group with private capital, Fininc Group; this

moment signs a great opportunity for growth, leading the company to expand into the automotive sector.

The mid-nineties once again saw the Company engaged in the search for new markets and new activities, and

with a growing desire not only to provide systems support, but systems design services as well, which led to

a significant leap in terms of quality: the Design Division, which contributed to the ascent that in little short

of a decade rendered SIPAL capable of designing plant, structures and systems in both the automotive and

aerospace sectors.

Over the years SIPAL grew in terms of turnover and resources, and began its territorial expansion having 12

offices in Italy and more than 300 highly skilled professionals, it has become a company capable of providing

truly global engineering services.


GENERAL DATA

Founded in Turin (ITALY) in 1978, SIPAL is the Engineering Company of the FININC S.p.A. Group since 1988

and represents in the national scene a strong and reliable partner, in both civil and military field.

SIPAL is now active on the market in three main fields:

~ Product and Manufacturing Engineering;

~ Civil Engineering and Infrastructure;

~ Integrated Logistic Support (ILS).

2007

10.000.000

15.000.000

20.000.000

25.000.000

30.000.000

€

28.000.000

2008 2009 2010 2011 2012 2013


SIPAL S.p.A.

MO

RE

TH

AN 300 JOBS MANAGED PER

AN

NU

M12 OFFICES IN IT

ALY

MORE THAN

35YEARS EXPERIENCE

MORE THAN

300EMPLOYEES

TURNOVERIN THE ORDER OF

28 MLN EURO

700.000WORKING HOURS

PER ANNUM


PORTFOLIO

AERONAUTICA MILITAREITALIANA

MARINA MILITAREITALIANA


CERTIFICATIONS

SHAREHOLDINGS

N. 1447UNI EN ISO 9001:2008

N. 1826UNI EN 15038-2006 ITA-ENG

Reg. No. 9292-NUNI EN 9100:2009

S-India Engineering Service Pvt Ltd Mumbai 416 Arcadia Hiranandani Estate 00607 Thane Mumbai T +91 2225307212

SIS Scpa Consortium

Via Invorio 24/a 10146 Torino ItaliaT +39 011 7176222

Transalp Aviation SrlVia Invorio 24/a 10146 Torino ItaliaT +39 011 7176222


Electronics & Defence Industry

Infrastructures

Automotive

Aerospace & Defence Data Security

Architecture & DesignTransport

MAIN ACTIVITIES

P

RODUCT ENGINEERING

ILS + CONSULTIN

G

CIV

IL &

INF

RASTRUCTURE ENGIN

EERIN

G

MA

NU

FACTURING ENGINEERIN

GElectronic & Defence Industry Automotive Aerospace & Defence Infrastructure Data Security Transport Architecture & Design

CIVIL & INFRASTRUCTURES ENGINEERING

Through the SIS Consortium, SIPAL is qualified to act as General Contractor drawing on the consolidated

experience of the FININC Group is the field of industrial, civil and infrastructures construction.

DESIGN (CONCEPTUAL DESIGN > FINAL DESIGN > DETAILED DESIGN)

~ Pre-project/preliminary studies on Highway and Railway infrastructures;

~ PSC Bridges;

~ Steel girder Bridges;

~ Tunnels and Cut & Cover Tunnels;

~ Electrical and Ventilation systems for Tunnels;

~ Data network system;

~ Maritime Structures.

STRUCTURAL ANALYSIS

~ Static linear and non linear;

~ Non linear staged construction;

~ Buckling analysis;

~ Moving load analysis;

~ Modal analysis;

~ Response spectrum seismic analysis;

~ Time history analysis.



SITE SUPERVISION

~ Technical support to adapt the project to the erection requirements;

~ Detailed Analysis to define times and methods of constructions;

~ Design of site facilities;

~ Design of provisional structures;

~ Technical support for materials selections and procurement;

~ Design of bridge launching site facilities.

ANALYSIS SUPPORTING FINAL TESTS

~ Analysis to define load conditions for the final tests of the structures;

~ Site assistance during the final tests;

~ Preparation of reports for the final tests;

~ Interpretation and reporting of final tests results.



MAIN PROJECTS

PEDEMONTANA VENETA HIGHWAY

COMMISSIONED BY: Veneto Region

OBJECT: Definitive and Executive Design, Construction and Management

VALUE OF WORKS: € 2,130m

YEARS: 2009 - in progress

SALERNO - REGGIO CALABRIA MOTORWAY - MEGA LOT 2

COMMISSIONED BY: Anas S.p.A

OBJECT: Detail Design and Construction

VALUE OF WORKS: € 817m


PALERMO TRAMWAY SYSTEM

COMMISSIONED BY: Municipality of Palermo - Amat




PALERMO HUB

COMMISSIONED BY: RFI - Italferr




SS24 DEL MONGINEVRO - CESANA - CLAVIERE

COMMISSIONED BY: ANAS S.p.A.






PEDEMONTANA VENETA HIGHWAY

SIPAL, within the SIS Consortium, is charged for Design, Build and Operation for 40 years of the Pedemontana Veneta

pay-toll highway. The Pedemontana Veneta project is intended to reconfigure and re-organize the entire road system

of the reference territory, raising all-round levels of quality and safety according to mobility and local development

requirements and promoting substantial modifications to mobility profiles throughout North East Italy.

The project involves the territory of 36 Municipalities of which 22 in the Province of Vicenza and 14 in the Province of

Treviso. Main works of the project consists in:

~ 11 bridges and viaducts;

~ 2 bored tunnels, respectively 1.5 and 6.5 km long;

~ 35 cut & cover tunnels;

~ 15.000.000 cubic meters of earthworks;



3D FEM Analys



WHAT WE ARE LOOKING FOR …

Civil Engineers, Architects, Electrical Engineers, Environmental Engineers.

TOOLS

CAD Stations

~ Autodesk Autocad;

~ Autodesk Autocad MAP.

FEM Stations

~ Midas CIVIL (FEM for Bridges and structures in general);

~ Midas GTS (3d geotechnical models for tunnels);

~ Plaxis 3D foundation (3d geotechnical models for foundations);

~ Plaxis 3D tunnels (3d geotechnical models for tunnels);

~ Phase (2d geotechnical models).

GEOGRAPHICAL DISLOCATION …

Turin.


PRODUCT ENGINEERING

DESIGN ACTIVITIES (CAD AND CAE) RELATED TO THE ENGINEERING PRODUCT DEVELOPMENT

~ Concept and Layout Definition;

~ Preliminary Design;

~ Optimization;

~ Final Design;

~ Reporting and Certification.

BRANCHES

~ Aerospace & Defence;

~ Automotive;

~ Railway.

MAIN PROJECTS

~ Boeing: B787;

~ Airbus: A380 and A321;

~ Bombardier: C-Series;

~ PiaggioAero: P166, P180, MPA, P1HH and P1XX;

~ AleniaAermacchi: Eurofighter, C27-J and M346;

~ AgustaWestland: NH90 and AW189;

~ Selex ES: ATR;

~ Iveco Defence Vehicles: VBM and VLM;

~ AnsaldoBreda: ETR 1000;

~ FPT: engines and components.


PRODUCT ENGINEERING

ALENIA AERMACCHI M346

Primary Structure - Design and Structural Analyses

Composite and Metallic Materials.

Wing Box

3D Model

Wing Box

F.E. Model

Wing Box

Assembly Results

Root Spars

Detailed Results


PRODUCT ENGINEERING

BOEING B787

Secondary Structure and Systems Installations.

Wiring Systems Installation

(Crown-zone of the Fuselage)

Air Conditioning Systems Installation

(Fuselage)


PRODUCT ENGINEERING


Engineers with Master Degree (Aerospace, Mechanical and Materials Engineering).

Specializations: Structures, Systems, Engines, Advanced Technologies and New Materials.

TOOLS CAD

~ Dassault Systemes: Catia V4 and Catia V5;

~ Siemens PLM Software: NX-Unigraphics;

~ PTC: Pro/Engineer;

~ Autodesk: AutoCAD. CAE

~ MSC Software: Patran and Nastran;

~ Altair: HyperWorks;

~ Ansys;

~ Simulia: Abaqus;

~ LSTC: LS-Dyna.

GEOGRAPHICAL DISLOCATION …

Turin, Gallarate, Livorno, Naples, Grottaglie, Foggia.


MANUFACTURING ENGINEERINGAUTOMOTIVE BODY WELDING

DESIGN

~ Process analysis and Simulation (Robcad);

~ Feasibility studies;

~ Lay-out definition;

~ Timing analysis and method definition;

~ 3D/2D tooling design.

SUPPORT ACTIVITY

~ On-Site support;

~ Production start-up assistance;

~ Problem solving.

BRANCHES

~ Automatic welding lines;

~ Manual welding lines;

~ Geometry fixture and tools;

~ Stand-alone manual tools;

~ Handling gripper / Geometry gripper;

~ Element control gauges / Equipment control;

~ Measuring machine supports.


MAIN PROJECTS

KUKA ITALIA

~ BMW E-92 FKL-FL - HOOD LINE;

~ BMW F-45 - TAILGATE LINE.

OLCI ENGINNERING

~ TOFAS 263 NEW DOBLÒ- BODY SIDE LINE;

~ FIAT 312 CONVERTIBILE - TAILGATE LINE;

~ FIASA 326/327 - TAILGATE & HOOD LINE;

~ GM GAMMA/DELTA - DOOR LINE;

~ GM PRISMA - BODY SIDE LINE;

~ FIAT 139 - HOOD LINE / TAILGATE LINE;

~ FIAT 330 - FRONT FRAME LINE / FRONT & REAR FLOOR LINE;

~ MASERATI M156/M157 - FRAMING STATION;

~ IVECO DAILY M.Y. 2014 - UNDERBODY LINE;

~ FIAT 521 - FRONT/REAR DOOR LINE.

COMAU

~ FIAT 844/940 - DOOR LINE;

~ FORD CD391 - UNDERBODY LINE RETOOLING.



KUKA ITALIA - BMW F-45 - TAILGATE LINE

~ Process analysis and Simulation (Robcad)

~ Timing analysis

~ 3D/2D tooling design

~ Bill of material

~ NIOSC analysis and MTM report



DESIGN

~ Concept Design;


~ Requirement Analisys;

~ Structural Analisys;

~ 3D/2D Design;

~ DRD/DRL Documentation;

~ Risk Analisys and CE Marking Documentation;

~ Military Qualification (MIL-STD 810,..).

MANUFACTURING TURN KEY SOLUTION

~ Machining;

~ Welding;

~ Cutting (laser/water);

~ Assembly;

~ NDI;

~ Testing;

~ Installation.

BRANCHES

~ Lifting Devices;

~ Production Assembly Jigs;

~ Trolleys;

~ Transport container;

~ Test bench / Test facility;

~ AGE, WSTGE, MGSE.


MANUFACTURING ENGINEERINGAEROSPACE & DEFENCE

MAIN PROJECTS

ALENIA AERMACCHI

~ EF2000 ACS T/S Transport Trolley;

~ EF2000 AIRCREW COCKPIT PROCEDURE TRAINER (E-ACPT);

~ M346 TEST BENCH, DRAINING ENGINE FUEL;

~ M346 F124GA200 ENGINE TRANSPORT CONTAINER;

~ C-27J LOOSE EQUIPMENT.

THALES ALENIA SPACE ITALIA

~ Solar Orbiter Heat Shield MGSE;

~ Cygnus MGSE;

~ Iridium Next MGSE;

~ Sicral II MGSE;

~ BepiColombo MGSE.



ALENIA AERMACCHI EF2000 ACS T/S TRANSPORT TROLLEY

~ Concept Design;




~ 3D/2D Design;



~ Military Qualification (MIL-STD 810,..);

~ Manufacturing;

~ Testing, delivery and maintenance support.



FPT INDUSTRIE SPUN FORM DOME WELDING TOOL

~ Concept Design;




~ 3D/2D Design;

~ Manufacturing;

~ Installation and commissioning.



DESIGN

~ Concept Design;




~ 3D/2D Design;



~ Military Qualification (MIL-STD 810,..).

MANUFACTURING TURN KEY SOLUTION

~ Machining;

~ Welding;

~ Cutting (laser/water);

~ Assembly;

~ NDI;

~ Testing;

~ Installation.

BRANCHES

~ Lifting Devices;

~ Production Assembly Jigs;

~ Trolleys;

~ Transport container;

~ Test bench / Test facility;

~ AGE, WSTGE, MGSE.


Engineers with Master Degree (Aerospace, Mechanical and Materials Engineering).

Specializations: Manufacturing Processes, Automotive.

TOOLS

CAD

~ Dassault Systemes: Catia V4 and Catia V5;

~ Siemens: Process Simulate, Process Design, Robcad;

~ PTC: Pro/Engineer;

~ Autodesk: AutoCAD.

GEOGRAPHICAL DISCLOCATION

Turin, Gallarate, Naples.



ILS & CONSULTING

ILS - INTEGRATED LOGISTICS SUPPORT

~ Technical Manuals and Technical Documentations (Use, Maintenance and Repair); ~ Parts Catalogues; ~ Interactive Technical Publications (IETM, IETP); ~ Maintenance Concepts; ~ RAMS Analysis (Reliability, Availability, Maintainability, Safety); ~ Testability analysis and testability verification; ~ Failure Mode and Effects Analysis (FMEA); ~ Failure Mode and Effects and Criticality Analysis (FMECA); ~ Level of Repair Analyses (LORA); ~ Life Cycle Cost (LCC); ~ Logistics Support Analyses (LSA); ~ Safety Analysis / Safety Cases; ~ Support & Test Equipment; ~ PHST; ~ Training Plans Preparation; ~ Training Documentation production; ~ Computer-Based Training (CBT); ~ Theory and practise training for operators, maintenance personnel and instructors.

TECHNICAL SERVICES

~ Desktop Publishing - DTP; ~ Technical Graphics; ~ Technical translations.

ON-SITE CONSULTING (SOME EXAMPLES) ~ EMC; ~ Airworthiness; ~ Flight Test.


ILS & CONSULTING

MAIN PROJECTS

AEROSPACE & DEFENCE

~ Alenia Aermacchi: EFA / C27J / Tornado / AMX / MB339 / M346 / M345 / SF260 / ATR Melten;

~ Piaggio Aeroindustries: P180/ P166;

~ Agusta Westland: A129 / AB412, A109 K2 REGA, A119 KOALA;

~ Component Maintenance Manual for various program (Microtecnica, Magnanghi, Selex,...).

AUTOMOTIVE

~ CNH: Construction units ed Agricole Units;

~ FPT: Design FMEA, Installation FMEA and Process FMEA;

~ Iveco Astra: Damper, HD, Military version;

~ Iveco Mezzi speciali: Dragon, Impact;

~ Iveco Defence Vehcle: VBM Freaccia, VTMM, LMV.

TRASPORTS

~ Ansaldo Breda: ETR1000, V250, TSR and Metro;

~ Fincantieri: Cavour, Andrea Doria, Saettia, Diciotti, Sauro.

ELECTRONICS & DEFENCE

~ MBDA: missile systems;

~ Rheinmetal Italia: Radar;

~ ELT Elettronica: various programs;

~ Selex ES: various programs.

FPT INDUSTRIE SPUN FORM DOME WELDING TOOL

~ Concept Design;




~ 3D/2D Design;

~ Manufacturing;

~ Installation and commissioning.


EFA program - Test case 1

Process of creating IETP (Interactive Electronic Technical Manual).

The process starts from the definition of a structure project organized according to a hierarchal division in

systems and subsystems. This structure will be valid for the whole process of integrated logistics support

(eg, system 21 will always be recognized as the air conditioning system).

~ Creation of the aircraft configuration up to the individual removable parts;

~ Study to define the LSA candidates parts (subject to maintenance);

~ RAMS Study and FMEA and FMECA;

~ Definition of spare parts;

~ Preparation of technical descriptions and maintenance procedures in accordance with S1000D

specification;

~ Check on the field (where possible);

~ Inclusion of technical content developed in the CSDB (Common Source Data Base);

~ Extraction of typical content for AMI version;

~ Creation of IETP used for operators (pilots, airplane chiefs) and maintenance personnel;

~ Installation of IETP in reserved areas (such as military bases) or portals (internal company).

The process just described is actually used in the following changes to the aircraft for reasons of different

use or obsolescence of components.

ILS & CONSULTING


ILS & CONSULTING

Program PPT - Test case 2

Creating a set of technical publications for the DGA (Direction generale de l'armement) on a series of tactical

vehicles for the transport logistics troops, arms and equipment. In this case it is replicated a process of

logistical support from the data for planning and carrying out all the measurements on the media in

workshop or in field.

~ Definition daily maintenance levels;

~ Creation of the vehicle’s configuration coming down to the individual removable parts;

~ Study to define the parts LSA candidates (subject to maintenance);

~ Study RAMS second rule MIL 13882B and processing FMEA and FMECA to verify impact on

safety of the vehicle and users;

~ Definition of the maintenance policy and then to spare parts;

~ Preparation of technical descriptions and maintenance procedures;

~ Check on the field at machine shops to try out all the maintenance described;

~ Flipping the technical information on DGA special layout in order to create the documentation

set technique;

~ Study, design and construction of special tools (created specifically for easy maintenance);

~ Receipt and evaluation of data from the field and customer feedback;

~ Create the content needed for training;

~ Provision of training courses for operators.

The process follows the continuous changes made to the vehicle (at least in the first 20 years of life).


` `

ILS & CONSULTING

WHAT WE ARE LOOKING FOR

Aerospace, Mechanical, Electronic, Electrical Engineers.

TOOLS

• ~ MS Office e MS Project;• ~ MyTok suite;• ~ Arbortext editor;• ~ XMLSpy;• ~ Frame Maker• ~ QuickSilver;• ~ Xpress;• ~ Indesign;• ~ PageMaker;• ~ Free Hand;• ~ Acrobat full;• ~ Isodraw;• ~ Catia;• ~ 3Dvia;• ~ Corel Draw;• ~ Adobe Illustrator;• ~ Teamcenter;• ~ PDM;• ~ 3D evolution;• ~ Autocad;• ~ Adobe Photoshop;• ~ Flash;• ~ SDL Trados.

GEOGRAPHICAL DISLOCATION• Turin, Piacenza, Modena, Bolzano, Lecce, Livorno, Naples, Gallarate.


Over the years, it was necessary to create an application that would allow you to better manage the world of

technical publications prepared in accordance with the S1000D specification.

This specification assumes the use of texts in SGML and XML reused multiple times for different configurations of

the Aircraft/Vehicle that was documenting.

The MY-TOK platform is a complete solution for managing the life cycle of technical documentation.

It is made up of a series of independent, but perfectly integrated products to support control, management,

editing, printing and viewing processes for documents in both sgml/xml format (for example, data module,

provisioning data) and binary format (for example, Microsoft Word, Framemaker).

MY-TOK PLATFORM


CSDB DOCUMENT MANAGEMENT (COMMON SOURCE DATA BASE)

This module is developed for controlling the life cycle of documentation in

ATA/S1000D format, and any personalisation.

It keeps track of operations carried out on the individual documents/illustrations,

making them available for consulting by various users.

DATA MODULE GENERATOR OF CATALOGS IN FORMAT S1000D

This module lets you automatically create catalogue documents in SGML/XML

format, based on existing databases and the corresponding mapping files.

MY-TOK CSDB


MY-TOK IPC

MY-TOK PRINTER

MAKING OF PROFESSIONAL PRINTS

This module responds to the need to create print-outs from SGML source

(Standard Generalized Markup Language) or XML source (eXtensible Markup

Language) simply and intuitively.

Through personalisation of the style sheets, any kind of profession print-out is

possible: single Data Module print-outs or prints of an entire manual from a

Publication Module.

VIEWER OF MULTIPLATFORM ELECTRONIC DOCUMENTATION

This module lets you create Electronic Publications with advanced user and search functions directly from my-toK CSDB

WHAT ARE WE LOOKING FOR

Electronic & Software Engineers.


MY-TOK IPC

THANK YOU FOR THE ATTENTION


www.sipal.it

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politecnico of turin presentation - 29 may 2014

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