polycon ke range polymer · manufactured in high density polyethylene (hdpe), glass reinforced...

Polycon KE Range - Polymer A15-E600

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About Polycon Water Management

Polycon Water Management specialises in manufacturing, sourcing and the distribution of all types of surface water drainage.

Our unique look at the market ensures we can supply a wide range of surface water solutions to specifiers, architects,

engineers and contractors. We are constantly looking to manufacture and source new products in order to satisfy market

demands as well as keeping ahead of market changes. Our design team can provide hydraulic solutions which are innovative

and cost effective and we will always offer the correct product and the correct solution.

From our distribution centre in Widnes, Cheshire, we can offer a same or next day service where applicable and our sales team

are on hand to offer professional advice where needed.

Polycon is the only distributor in the UK that offers external channel drainage solutions in three different materials – Polymer

Concrete, HDPE and GRC as well as Stainless Steel drainage for internal applications.

Commercial Range

Polycon’s Commercial Range constitutes all types of surface water drainage for domestic applications. Our channels are

manufactured in High Density Polyethylene (HDPE), Glass Reinforced (GRC) and Polymer Concrete. Depending on application

and preferred use, the three different channel bases will work over all Commercial projects. Channels in the Polycon

Commercial Range are available in 100mm, 150mm, 200mm and 300mm internal widths as well as various depths. A complete

range of accessories is also available with the range.

Benefits of Polymer Concrete

• High compressive and flexural strength

• Good adhesion to most surfaces

• Good long-term durability with respect to freeze and thaw cycles

• Low permeability to water and aggressive solutions

• Good chemical and corrosion resistance

• Lightweight

Benefits of Glass Reinforced Concrete

• Highly durable and safe

• Low maintenance

• High flexural and tensile strength

• Weather and fire resistant

• Economical

• Energy efficient

Benefits of High Density Polyethylene (HDPE)

• Lightweight

• Impact resistant

• Long lasting and weather resistance

• Resistant to mold, mildew, rotting and insects

• Resistant to corrosion

• Extended service life

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Polycon KE—Polymer Concrete

Polycon’s KE range is a unique drainage system & has benefits like no other channel system in the market. The KE is

manufactured form polymer concrete resin which is a tough robust material that provides high chemical resistance and

resistance to the freeze and thaw process. The KE is manufactured to all EN1433 regulations and comprises of a sealable grove

on each channel. The channel has a 4mm galvanised edge rail and can withstand loading up to E600. Its unique profile allows

other channels to join at either side / at either end which eliminates the need for junctions and half mtr sections. The KE also

has two vertical 110mm outlets at either end and includes identification marking inside the base of the channel. The KE has the

‘Polycon snap fix quick locking system’ which allows the grating to snap into place. The channel also has indents inside which

allows a bolt and bar system enabling other manufactures grating to be used. The galvanised channel edge has indent

knockouts which enables the gratings extra lugs to sit in which restricts the movement of the gratings. The KE range is the

most unique channel system on the market and compliments Polycon’s full range of channel drainage system.

Applications

• Bus Terminals

• Car Parks

• Retail Parks

• Distribution Centres

• Industrial Centres

• Petrol Stations

Features & Benefits

• Bolt & Bar locking mechanism.

• Or Snap fix locking mechanism.

• Designed in accordance with EN 1433.

• The smooth waterproof surface allows a quick waterflow drainage.

• High mechanical and chemical resistance.

• Integrated galvanised steel or stainless steel edge rails.

• Gratings for all models for all load classes A15–E600.

• Gratings available in steel, stainless steel, plastic and cast iron.

• The external structure with ribs improves the anchoring between concrete and HDPE, and is designed for enhanced

strength and rigidity.

Load Class A15-E600

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Polycon KE 100 - Channel with Level Invert

Channel Ref

Level Invert

Description

KE100—100mm Internal Width

H1/H2

Height

Invert

Height

Overall

Width

Weight

KG

Load

Class

Vertical

Outlet

KE.100.60.CH.1 KE100.60 Galv Edged Channel 1mtr 60mm 40mm 136mm 13.10kg ABCDE 110mm

KE.100.60.CH.0 KE100.60 Galv Edged Channel 0.5mtr 60mm 40mm 136mm 6.50kg ABCDE 110mm


KE.100.80.CH.0 KE100.80 Galv Edged Channel 0.5mtr 80mm 60mm 136mm 6.70kg ABCDE 110mm


KE.100.100.CH.0 KE100.100 Galv Edged Channel 0.5mt 100mm 80mm 136mm 7.10kg ABCDE 110mm









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Polycon KE 100 - Channel with Built in Fall

Channel Ref

Built In Fall

Description


Start

Height

End

Height

Overall

Width

Weight

KG

Load

Class

Vertical

Outlet

KE.100.1.CH.1 KE100.1 Galv Edged Channel 1mtr 150mm 155mm 136mm 17.50kg ABCDE n/a




















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Polycon KE 100 - Gratings & Accessories

Galvanised

Perforated

Composite

Slotted

Galvanised Steel

Slotted

Galvanised Steel

Mesh

Composite

Mesh

Gratings Ref Description

KE100 Gratings

Length Slot

Width

Overall

Width

Weight

KG

Load

Class

Locking

Type

GR.KE100.1.GS Galvanised Slotted Grating 1000mm 6mm 123mm 5.00kg ABC Snaplock

GR.KE100.0.GS Galvanised Slotted Grating 500mm 6mm 123mm 2.50kg ABC Snaplock

GR.KE100.1.GM Galvanised Mesh Grating 1000mm 10/30mm 123mm 4.20kg ABC Snaplock

GR.KE100.0.GM Galvanised Mesh Grating 500mm 10/30mm 123mm 1.10kg ABC Snaplock

GR.KE100.1.GP Galvanised Perforated Grating 1000mm 7/7mm 123mm 4.60kg ABC Snaplock

GR.KE100.0.GP Galvanised Perforated Grating 500mm 7/7mm 123mm 3.30kg ABC Snaplock

GR.KE100.0.CS Composite Slotted Grating 500mm 8mm 123mm 3.20kg ABC Snaplock

GR.KE100.0.CS Composite Mesh Grating 500mm 6/8mm 123mm 3.10kg ABC Snaplock

GR.KE100.0.DIOS Ductile Iron Oval Slotted Grating 500mm 8mm 123mm 5.10kg CDE Snaplock

GR.KE100.0.DINS Ductile Iron Narrow Slotted Grating 500mm 6mm 123mm 5.00kg CDE Snaplock

GR.KE100.0.DIIM Ductile Iron Intercept Mesh Grating 500mm 10/20mm 123mm 4.10kg CD Snaplock

GR.KE100.1.GPS Galv. Paveslot 105mm Upstand 1000mm 10mm 123mm 6.70kg BCD Inlay

GR.KE100.0.GPA Galv. Paveslot Access Unit 500mm 14mm 123mm 6.40kg BCD Inlay

Accessory Ref Description

KE100 Accessories

H1 Height Invert

Height

Overall

Width

Weight

KG

Load

Class

Outlet

Up to

KE.100.S.Sump.0 KE 100.S Sump Unit 0.5mtr 450mm 430mm 136mm 21.80kg ABCDE 160mm

KE.100.L.Sump.0 KE 100.L Sump Unit 0.5mtr 585mm 555mm 136mm 38.50kg ABCDE 160mm

KE.100.EC KE 100 End Cap 60 –300mm n/a 120mm 0.40kg n/a n/a

KE.100.ECO KE 100 End Cap Outlet 60 300mm n/a 120mm 0.80kg n/a 110mm

KE.100.VO KE 100 Vertical Outlet 110mm n/a 90mm 0.8kg n/a 110mm

KE.100.FAT KE 100 Foul Air Trap 90mm n/a 85mm 0.4kg n/a n/a

Ductile Iron Oval

Slotted

Ductile Iron

Narrow Slotted

Ductile Iron

Intercept Mesh Galv Paveslot

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Channel Ref

Level Invert

Description


H1/H2

Height

Invert

Height

Overall

Width

Weight

KG

Load

Class

Vertical

Outlet











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Polycon KE 150 - Channel with Built in Fall

Channel Ref

Built In Fall

Description


Start

Height

End

Height

Overall

Width

Weight

KG

Load

Class

Vertical

Outlet





















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Ductile Iron Oval Ductile Iron

Narrow Slotted

Galvanised Mesh


KE150 Gratings

Length Slot

Width

Overall

Width

Weight

KG

Load

Class

Locking

Type

GR.KE150.1.GM Galvanised Mesh Grating 1000mm 20/30mm 201mm 9.800kg BCD Snaplock

GR.KE150.0.GM Galvanised Mesh Grating 500mm 20/30mm 201mm 4.40kg BCD Snaplock

GR.KE150.0.DIOS Ductile Iron Oval Slotted Grating 500mm 8mm 201mm 7.10kg CDE Snaplock

GR.KE150.0.DINS Ductile Iron Narrow Slotted Grating 500mm 6mm 201mm 7.40kg CDE Snaplock

GR.KE150.0.DIIM Ductile Iron Intercept Mesh Grating 500mm 11/25mm 201mm 7.80kg CD Snaplock

GR.KE150.1.GPS Galv. Paveslot 105mm Upstand 1000mm 10mm 201mm 6.70kg BCD Inlay

GR.KE150.0.GPA Galv. Paveslot Access Unit 500mm 10mm 201mm 6.40kg BCD Inlay


KE150 Accessories

H1 Height Invert

Height

Overall

Width

Weight

KG

Load

Class

Outlet

Up to


KE.150.EC KE 150 End Cap 130-320mm n/a 214mm 1.90kg n/a n/a




Ductile Iron

Intercept Mesh

Galv Paveslot

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Channel Ref

Level Invert

Description


H1/H2

Height

Invert

Height

Overall

Width

Weight

KG

Load

Class

Vertical

Outlet











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Ductile Iron Oval

Slotted

Ductile Iron Narrow

Slotted

Galvanised Mesh


KE200 Gratings

Length Slot

Width

Overall

Width

Weight

KG

Load

Class

Locking

Type

GR.KE200.1GM Galvanised Mesh Grating 1000mm 20/30mm 250mm 10.80kg BCD Snaplock

GR.KE200.0GM Galvanised Mesh Grating 500mm 20/30mm 250mm 5.20kg BCD Snaplock

GR.KE200.0DIOS Ductile Iron Oval Slotted Grating 500mm 8mm 250mm 11.80kg CDE Snaplock

GR.KE200.0DINS Ductile Iron Narrow Slotted Grating 500mm 6mm 250mm 11.50kg CDE Snaplock

GR.KE200.1GPS Galv. Paveslot 105mm Upstand 1000mm 10mm 250mm 9.80kg BCD Inlay

GR.KE200.0GPA Galv. Paveslot Access Unit 500mm 10mm 250mm 8.50kg BCD Inlay


KE200 Accessories

H1 Height Invert

Height

Overall

Width

Weight

KG

Load

Class

Outlet

Up to


KE.200.EC KE 200 End Cap 130-365mm n/a 264mm 1.90kg n/a n/a




Galv Paveslot

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Polycon KE - Installation Guide

We recommend the Polycon Installation guide is followed when laying channels. Ground conditions must be suitable and all

dimensions shown are the minimum requirement. Engineering advice should be taken where necessary and any questions

should be directed to Polycon’s technical team [email protected] or call 0151 422 9747.

Load Class A15

B125 C250 D400 E600

H2 - Channel Height 100mm 150mm 150mm 200mm 250mm

Y - Minimum Surround 100mm 150mm 150mm 200mm 250mm

Z - Minimum Surround 100mm 150mm 150mm 200mm 250mm

T1 - Minimum Depth 40mm 40mm 40mm 40mm 40mm

T2 - Maximum Depth 95mm 55mm 55mm 55mm 55mm

1 2

3 4 5 6 ** Minimum Concrete Haunch 25 N/mm2

Detail A Allow for overbuild of 3mm to 5mm above

the grating surface Concrete Sub Base Earth Concrete

Haunch Sand Layer Expansion

Joint

When channel is to be sealed, a polysulphide sealant must be used. Construction joints must be to engineers detail.

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Polycon Water Management

Widnes Business Park

Foundry Lane

Widnes

WA8 8UD

T: 0151 422 9747 E: [email protected] W: www.polycon.co.uk

polycon ke range polymer · manufactured in high density polyethylene (hdpe), glass reinforced...

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