pom ch-22
TRANSCRIPT
PRODUCTION AND OPERATIONS
MANAGEMENT
Chapter 22STORES MANAGEMENT
AND MATERIALS HANDLING
Himalaya Publishing HouseProduction and Operations ManagementBy K. Aswathappa & K. Shridhara Bhat
Chapter 22 Stores Management and
Materials HandlingNature of Stores Store as building where inventories are kept. Storage is the function of receiving, storing, and
issuing materials. Stores ensures ready accessibility of major
materials there-by efficient service to users. Minimisation of stores cost, and continuous supply
is the prime function of stores. Stores layout is a fundamental factor in
determining the efficient performance of stores department.
Himalaya Publishing HouseProduction and Operations ManagementBy K. Aswathappa & K. Shridhara Bhat
Chapter 22 Stores Management and
Materials Handling
A satisfactory storage system compromises between the use of space and the use of time.
Random location means that items can be stored in any storage position which is available.
Keeping stock on one side of the aisle in which case the layout is called comb type .
Stores manual is a written statement of policies, and procedures.
Himalaya Publishing HouseProduction and Operations ManagementBy K. Aswathappa & K. Shridhara Bhat
Chapter 22 Stores Management and
Materials Handling
Stock Verification
Periodic, continuous and low point inventory are three ways of stock verification.
Verification of stock when the stock is the lowest is known as low point inventory verification.
Periodic stock verification is taken once in a year.
Himalaya Publishing HouseProduction and Operations ManagementBy K. Aswathappa & K. Shridhara Bhat
Chapter 22 Stores Management and
Materials Handling
Classification and Codification Classification and codification enables
reduction in sizes, and varieties.• Principles of Classification and Codification Consistency, coverage of entire range of items,
mutually exclusive code and easily understandable are the principles of classification and codification.
Himalaya Publishing HouseProduction and Operations ManagementBy K. Aswathappa & K. Shridhara Bhat
Chapter 22 Stores Management and
Materials Handling
II. Materials Handling
Materials handling is the art and science of moving, packing and storing of substances in any form.
Himalaya Publishing HouseProduction and Operations ManagementBy K. Aswathappa & K. Shridhara Bhat
Chapter 22 Stores Management and
Materials Handling
Objectives of Materials Handling1. Lower unit materials handling cost
2. Reduction in mfg cycle time
3. Better control of the flow of materials
4. Better working conditions
5. Better quality
6. Enhanced storage capacity
7. Higher productivity
Himalaya Publishing HouseProduction and Operations ManagementBy K. Aswathappa & K. Shridhara Bhat
Chapter 22 Stores Management and
Materials Handling
Selection and Design of Handling System
• Selection and design of the materials handling system should be done along with the development of the layout, as each one affects the other.
Himalaya Publishing HouseProduction and Operations ManagementBy K. Aswathappa & K. Shridhara Bhat
Chapter 22 Stores Management and
Materials Handling
Materials Handling Costs
Materials handling costs include cost of owning and maintaining equipment and cost of operating the system.
Himalaya Publishing HouseProduction and Operations ManagementBy K. Aswathappa & K. Shridhara Bhat
Chapter 22 Stores Management and
Materials Handling
Factors affecting the selection of
Materials Handling Equipment1. Production problem2. Capabilities of the handling equipment
available3. Human element involved
Himalaya Publishing HouseProduction and Operations ManagementBy K. Aswathappa & K. Shridhara Bhat
Chapter 22 Stores Management and
Materials Handling
Types of Materials Handling Systems
Types of material handling systems: a. Equipment oriented systemsb. Material oriented systemsc. Methods oriented systemsd. Functions oriented systems
Himalaya Publishing HouseProduction and Operations ManagementBy K. Aswathappa & K. Shridhara Bhat
Chapter 22 Stores Management and
Materials Handling
Selection and Design of Handling System
Selection and design of the materials handling system should be done along with the development of the layout, as each one affects the other.
Himalaya Publishing HouseProduction and Operations ManagementBy K. Aswathappa & K. Shridhara Bhat
Chapter 22 Stores Management and
Materials Handling
Types of Materials Handling Equipment
1. Conveyers
2. Cranes, Elevators and Hoists
3. Industrial Trucks
4. Auxiliary Equipments
5. Miscellaneous Handling Equipments