posc caesar, 20 – 21 st october 2010 · to iptime track. document id: page 14 sko pintar -...
TRANSCRIPT
DOCUMENT ID: Page � 1
POSC CAESAR, 20th – 21st October 2010
Kuala Lumpur, Malaysia
Presenter : Ir. Saiful Adli Ismail,
Manager (Instrument), PCSB
Malaysia
Prepared by : Ir. Saiful Adli Ismail / M Azwani / Ir. Yusoff Siraj
CONFIDENTIAL
© 2010 PETROLIAM NASIONAL BERHAD (PETRONAS)
All rights reserved. No part of this document may be reproduced, stored in a retrieval system or transmitted
in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the
permission of the copyright owner.
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Agenda
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Introduction
– Platform operation
� Traditionally, offshore platform operation is segregated from onshore offices.
� Now, it can be integrated with the onshore-based operations to enable
sharing of information and providing support to operations.
� The experts can be anywhere – onshore, offshore, on a different platform, or
even in another country. Specialists are able to provide their expertise to
several platforms or office locations without having to be present on location.
� This approach is termed as Integrated or PINTAR Operation which can save
cost, through improvement of quality and speed of decision-making.
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PETRONAS /PCSB Integrated Operations Initiative
(PINTAR Operations)
P I N T A R = S M A R TP I N T A R = S M A R T
An oil/gas platform/facility with real time remote monitoring & control capability to facilitate production operations, production planning, maintenance and reservoir management
Photo: Angsi Platform
PINTAR : PETRONAS Integrated And Real-time Operations
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PETRONAS/PCSB Integrated Operations Initiative
(PINTAR Operations)
PINTAR : PETRONAS Integrated And Real-time Operations
• Integrated operations defined as integration of business
processes and advanced technologies, supported by organizational
alignment, to deliver a new standard for operational excellence in a
diverse cultural environment.
• Integrated operations eliminate physical boundaries between
people, making cooperation and collaboration across the globe in
real time possible.
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SKO PINTAR
- Centralised and Integrated Monitoring System
�SKO PINTAR project is to centralise and integrate the
monitoring of the offshore facilities, improve maintenance and
troubleshooting efficiency via real time data and information.
Important parameters such as controller mode, safety bypass
status and equipment status can be remotely access from
PCSB-SKO onshore office.
�Officially Launched on 5th July; SKO PINTAR Project is the 1st in
the region within PETRONAS Carigali .
� Various system ranging from Platform Control & Monitoring System
(PMCS), Fire and Gas (FGS), Safety Instrumented System (SIS),
Condition Based Monitoring (CBM), Pipeline and Metering, Computer
Aided operation(CAO) available at this SKO PINTAR Room.
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South China Sea Sulu Sea
Celebes Sea
PALAWAN
(PHILIPPINES)
KALIMANTAN
BRUNEI
SB303
THAILAND
SINGAPORE
Straits
of
Mela
ka
SUMATRA
Pulau
Langkawi
Pulau
Pinang
Malaysia / Thailand
Joint Development Area
Overview of SKO
- Located in West Malaysia
SBO
SKO
PMO
KL
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Overview of SKO
- Divided into 6 Operating Clusters with 114 platforms & 2 terminals
• PETRONAS Carigali Sdn Bhd - Sarawak Operations or better known as PCSB-SKO
• Malaysia's oldest and most prolific oil-producing areas.
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South China Sea Sulu Sea
Celebes Sea
PALAWAN
(PHILIPPINES)
KALIMANTAN
BRUNEI
SB303
THAILAND
SINGAPORE
Straits
of
Mela
ka
SUMATRA
Pulau
Langkawi
Pulau
Pinang
Malaysia / Thailand
Joint Development Area
Overview of SKO
- Located in West Malaysia
SBO
SKO
PMO
KL
PINTAR Room
Balingian area
BDO area
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Overview of SKO
- Baram Delta Operation (BDO) with 4 Operating Clusters and 1 Terminal
Distance from Miri to BNQ : 49kmDistance from Miri toWL-C : 13.8km
PMCS Foxboro
PMCS Delta V Emerson
Comp Added Operation (CAO)
Asset Management System
Condition Based Monitoring
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Distance from BTU to E11RC : 128.3kmDistance from BTU to Temana-B : 25.5km
Overview of SKO
- Balingian Operation with 2 Operating Clusters and 1 Terminal
PMCS Foxboro
PMCS Delta V Emerson
Comp Added Operation (CAO)
Asset Management System
Condition Based Monitoring
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SKO PINTAR
- Launched in July 2010
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SKO PINTAR
- Control Room Photos
SKO PINTAR Room
�Wide Screen Flat Panel
Monitor DELL Ultrasharp
U2410
�UPS 650VA 230V APC
�Stradek Open Series with
modular cabinet
�Sense medium high back
chair
�Magnetic door access
and card reader integrated
to IPTime Track
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SKO PINTAR
- Control Room Photos
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SKO PINTAR
- System Overview
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PI S
erver
PI S
erver
PI S
erver
RTU
RTU
RTU
barrie
rbarrie
rbarrie
r
Junction Boxes
Junction Boxes
Junction Boxes
CHPFTHPFLP
CHPCHP
FTHPFTHP
FLPFLP
MV TxPulse Tx
MV TxMV Tx
Pulse TxPulse Tx
Press TxPress TxPress Tx
Ctrl Vlv(flow)
Ctrl VlvCtrl Vlv
(flow)(flow)
VCV P/I Actuator
VCV P/I VCV P/I
ActuatorActuator
PD MeterPD MeterPD MeterLiquid Metering MonitoringLiquid Metering Monitoring
Well Head MonitoringWell Head Monitoring
Well Test Data GatheringWell Test Data Gathering
Trunkline Press MonitoringTrunkline Press Monitoring
Lift Gas Injection Control Lift Gas Injection Control
& Monitoring& Monitoring
Remote Well Bean UpRemote Well Bean UpOffshore Offshore
& &
Onshore Onshore
UsersUsers
PI M
irror S
erver
PI M
irror S
erver
PI M
irror S
erver
SKO PINTAR
- Computer Aided Operation (CAO)
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Remote
Server
DeltaV System
EthernetGateway
LAN
Baram DCS
BaseStation
PCSB
Lutong OfficeBAKP-B (MER)
FieldDevice
BAK-B (IER)
LANWAN
BAKP-B (CCR)
EthernetGateway
DeltaV System
EthernetGateway
FieldDevice
BAK-B (UCP)
DeltaV System
EthernetGateway
Field
Device
BAJT-H PLATFORM
DeltaV
System
Ethernet
Gateway
FieldDevice
BAP-AA PLATFORM
DeltaV System
EthernetGateway
FieldDevice
Note : Onshore to offshore transmission via Digital Microwave using
Remote Desktop Connection
SKO PINTAR
- PMCS / DCS at BDO Operation
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Remote
Server
DeltaV System
EthernetGateway
LAN
Baram DCS
BaseStation
PCSB
Lutong OfficeFieldDevice
D35PG-A (LER1)
LANWAN
B35Q-A (MER)
EthernetGateway
DeltaV System
EthernetGateway
FieldDevice
D35PG-A (LER2)
DeltaV System
Ethernet
Gateway
FieldDevice
BAYAN PLATFORM
D18MP-A PLATFORM
Radio Radio
DeltaV
SystemEthernetGateway
FieldDeviceRadio
SKO PINTAR
- PMCS / DCS at Balingian Operation
Note : Onshore to offshore transmission via Digital Microwave using
Remote Desktop Connection
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SKO PINTAR
- Turbine Compressor remote monitoring system
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Integration:
A process to link two or more
previously separate systems or
processes to become part of a larger
system or process.
Interoperability:
the ability of two or more systems,
components or processes to work
together (inter-operate) and to
exchange information and to use the
information that has been
exchanged.
A key for the success of PINTAR
- Interoperability vs. Integration
Information Interoperability enables System Integration
throughStandardization, Meta Data and Data Structures
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Result & Achievement
� Average net production gain of 3,000 bpd (Nett), equivalent to 13.4% increase ,exceeding original target of 5% thru effective utilisation of Bokor CAO
� Reduce bypass and manual controller mode to achieve >95% Compliance in Auto Mode by SKO PINTAR Controller Mode monitoring
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Interoperability Standards and Guidelines
- Information Management
Data Integration, Sharing,
Exchange, Interoperability
Reference Designation
System
Document and Record
Management
ISO 15926 Part 1, 4 IEC 61346, Part 1 IEC 61355, Part 1
Industrial automation systems and integration -- Integration of life-cycle data for process plants including oil and gas production facilities, Overview and fundamental principles (Part 1), Initial reference data (Part 4)
Industrial systems, installations and equipment and industrial products - Structuring principles and reference designations -Part 1: Basic rules
Classification and designation of documents for plants, system and equipment,
CFIHG, (NISTIR 7259) ISO/TS 16952-1 IEC 82045, Part 1, 2
Capital Facilities Information Handover Guide
Technical product documentation, Reference designation system, General Rules
Document Management -Principles and methods, Metadata elements and information reference model
ISO 15489, Part 1, 2
Information and documentation -Records Management , General Rules and Guidelines
DOCUMENT ID: Page � 23
PCSB PINTAR Operation
- Road Map
Onshore Control room
P1CBM-FP
Condition Based Monitoring and Fault Prediction
P2S/D Mgmt
Alarm Mgmt and S/D Optimization
P3Collab
3D & 2D Integrationand collaboration
P4Wireless
Wireless Instrumentation and Data Network
P5Mobile
Mobile Operators, Maintenance Plan & Logistics
P6Virtual
As-build existing and
new facilities
P0Information Management
IT Infrastructure and Info Mgmt Platform
Platform Domain Business/Enterprise Domain
ISO 15926 compliance ISO 15926 compliance
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PCSB PINTAR Operation
- Achievement To Date
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SKO Network Diagram
27
DOCUMENT ID: Page � 2828
RTU
System
CAO PI Mirror
Server +
Web Server
PCSB Onshore Miri Office
Offshore Jacket Platforms
Field
Device
Ethernet
Gateway
BADP-C
Field
DeviceRadio Radio
Ethernet
Gateway
BAJT-D
Field
DeviceRadio Radio
Offshore Mother Platform A
RTU
System
RTU
System
Engineers
LAN PCs (Existing)
EthernetGateway
BADP-E
FieldDevice
Radio Radio
Ethernet
Gateway
BAJT-F
Field
DeviceRadio Radio
RTU System
RTU
System
Ethernet
Gateway
BAJT-G
Field
DeviceRadio Radio
RTU
System
Drilling Platform BADP-A
RTU
System
Field
Device
Offshore Mother Platform B
Drilling Platform BADP-B
CAO PI Main
Server (New) + IMS Server (Existing)
Control Room
BAKP-B
Control Room
BAP-AA
CAO VM
+GLOserver
CAO PIClient
CAO PI
Client
PCSBOnshore KL
Office
CAO VM/GLO & PI
Clients x 3
Engineers
LAN PCs (Existing)
New hardware for CAO VM & GLO
New hardware for Baram CAO PI
FGS SIS HVAC IMCS TCP DGP
BARAM PLANT LAN
Ethernet
Gateway
LEGEND:
DCS – Distributed Control System
FGS – Fire & Gas SystemSIS – Safety Instrumented SystemHVAC – Heating, Ventilation and Air ConditioningIMCS – Intelligent Motor Control SystemTCP – Turbo Compressor Panel
DGP – Turbo Generator PanelCAO – Computer Assisted OperationsIMS – Information Management SystemGLO – Gas Lift Optimization System (Real-Time)VMS – Virtual Measurement System
PI – Plant Information
Ethernet
Gateway
To DCS Application
Workstation and Baram
Subsea fiber optic
link
Petronet via
microwave link
HARDWARE FIRE WALL
*NOTE 1
Petronet
PETRONET
Operations
LAN PCs (Existing)
Baram CAO System
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Bokor CAO System
29
PI Server
PC1
RTU System
EthernetGateway
PC2
LAN
Radio
Network
PI node
PCSB
Lutong Office BODP-A
FieldDevice
Ethernet
Gateway
BODP
-BField
DeviceRadio Radio
Ethernet
Gateway
BODP
-CField
DeviceRadio Radio
LANWAN
BOK-A
Radio
Network
RTU
System
RTU
System
Note : Onshore to offshore transmission via Remote Dekstop Connection
DOCUMENT ID: Page � 30
CAO Page Summary
30