power systems design - university of marylandspace power systems design enae 483/788d - principles...
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
U N I V E R S I T Y O FMARYLAND
Power Systems Design• Lecture #22 – November 7, 2019 • Definitions of energy and power • Power generation systems • Energy storage systems • Integrated systems analysis
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© 2019 David L. Akin - All rights reserved http://spacecraft.ssl.umd.edu
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
U N I V E R S I T Y O FMARYLAND
Energy and Power - Not the Same!!!• Energy - the capacity of a physical system to do
work (J, N-m, kWhr) • Power - time rate of change of energy (W, N-m/
sec, J/sec) • We are interested in generating power; we store
and use energy at a given power level.
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
U N I V E R S I T Y O FMARYLAND
Solar Power• Insolation constant = 1394 W/m2 at 1 AU • Varies with inverse square of distance • Power conversion technologies
– Photovoltaic – Thermodynamic cycle
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
U N I V E R S I T Y O FMARYLAND
Solar Flux at Mars
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From Mason, Kilopower: Small Fission Power Systems for Mars and Beyond NASA FISO Working Group, Feb. 1, 2017
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Photovoltaic Cell Efficiency
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Triple-Junction Photovoltaic Cell
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
U N I V E R S I T Y O FMARYLAND
Individual Cell Efficiencies
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From Wertz, Everett, and Puschell, Space Mission Engineering: The New SMAD Microcosm Press, 2011
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
U N I V E R S I T Y O FMARYLAND
Photovoltaic Array Examples
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From Fortescue, Swinerd, and Stark, Spacecraft Systems Engineering, 4th ed. John Wiley and Sons, 2011
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
U N I V E R S I T Y O FMARYLAND
Current Trends in Photovoltaics• Multi-Band Gap Concentrator Arrays
– High efficiency (35%) – Low mass (2-300 W/kg) – Low area (500 W/m2)
• Ultra-lightweight arrays – Reasonable efficiencies (15-20%) – Very low mass (500-1000 W/kg) – Larger area (200 W/m2)
• Both technologies aimed at <$300/W
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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UltraFlex Characteristics
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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UltraFlex Deployment Sequence
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Ultra-lightweight Photovoltaic Arrays• Solely optimized for
minimum areal mass • Tends to use simpler
(lower efficiency cells) • AEC-Able Ultraflex
– 115 W/kg (Si 17%) – 140 W/kg (GaAs 23%)
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Concentrator Multi-Band Gap Arrays
• Multi-band gap GaAs cells for high efficiency • Concentrator increases solar insolation, reduces
area of cells, provides self-annealing
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Sample Concentrator Array• AEC-Able SCARLETT
array • Flown on Deep Space-1 • 299 W/m2
• 44 W/kg
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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International Space Station Solar Arrays
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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ISS Solar Array Articulation
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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ISS Power Management and Distribution
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Photovoltaic Array Sizing Calculation• Power requirement = 3 kW • Si cells, 17% efficiency
• Power density = 115 W/kg
€
A =PreqIsη
=3000W
1394W m 2 .17( )=12.66 m2
€
marray =P
ρ power
=3000W115W kg
= 26.1 kg
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Chemical Thermal Power Systems• Use chemical energy storage systems (high
density compared to batteries) • Have to carry both fuel and oxidizer • Use high-efficiency thermal cycle engines to
generate electrical power – Stirling – Brayton
• Generally use electrical motors for actuation
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Solar Thermal Power Systems• Use large concentrators to focus solar energy on
thermal collector • Run thermal cycle to generate electricity • Advantages over photovoltaic
– Higher areal efficiencies – Lower procurement costs
• Disadvantages – Moving parts, requiring maintenance – Pointing accuracy proportional to concentration ratio
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Solar Dynamic Cycle Schematic
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From Fortescue, Swinerd, and Stark, Spacecraft Systems Engineering, 4th ed. John Wiley and Sons, 2011
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Thermodynamic Cycles in Space• Carnot efficiency
• Radiative equilibrium
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⌘Carnot
= ⌘max
= 1� Tcold
Thot
P = A�✏T 4 �! A =P
�✏T 4
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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NASA Thermal Conversion Tech Projections
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Nuclear Power• Radioisotopic Thermal Generators (RTGs)
– Generate electricity from heat of radioactive decay – Generally use 238Pu as heat source, thermionic
conversion – Units up to a few hundreds of watts
• Nuclear dynamic – Nuclear reactors for heat source, dynamic power
system for conversion – Smallest effective size ~ 100 kW
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Galileo RTG
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Galileo RTG Specifications
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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SP-100 Reactor Design
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Los Alamos National Laboratory
!28SNAP-10A
▪ SNAP-10A was a space-qualified nuclear reactor power system. – The only US space reactor – The reactor generated 35 kW of
thermal power but only delivered about 500 watts of electrical power.
▪ It was launched into earth orbit in April, 1965.
▪ The reactor ran for an abbreviated 43-day flight test after the reactor was prematurely shut down by a faulty command receiver.
7/22/19
McClure, Poston, and Gibson, “Kilopower” NASA FISO Telecon Presentation July 31, 2019
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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SP-100 Reactor Installation
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Representative Space Nuclear Power Data
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Los Alamos National Laboratory
!31Kilopower – Reactor Concept for Deep Space
Titanium/Water Heat Pipe Radiator
Stirling Power Conversion System
Sodium Heat Pipes
Lithium Hydride/Tungsten Shielding
Beryllium Oxide Neutron ReflectorUranium Moly Cast Metal Fuel
1000 W: 400 kg
B4C Neutron Absorber Rod
7 COMPONENTS ▪ Core ▪ Neutron reflector ▪ Heat pipes ▪ Radiation shielding ▪ Start-stop rod ▪ Stirling engine convertors ▪ Radiator to remove excess
heat
7/22/19
McClure, Poston, and Gibson, “Kilopower” NASA FISO Telecon Presentation July 31, 2019
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Los Alamos National Laboratory
!32How big is Kilopower?
Oatmeal Box = Core Trash Can = Reactor Very Tall Step Ladder = System Height
10 kilowatt electric Kilopower reactor
11 ft.
7/22/19
McClure, Poston, and Gibson, “Kilopower” NASA FISO Telecon Presentation July 31, 2019
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Batteries• Energy storage via chemical reactions • Primary batteries - use once and discard • Secondary batteries - rechargable • Critical parameters
– Energy density – Discharge rate – Allowable depth of discharge – Cycle life – Temperature limits
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Primary Batteries
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From Pisacane and Moore, Fundamentals of Space Systems Oxford University Press, 1994
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Secondary Batteries
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From Wertz, Everett, and Puschell, Space Mission Engineering: The New SMAD Microcosm Press, 2011
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Battery Voltage Supply Curves
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Battery Application Domains
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From Wertz, Everett, and Puschell, Space Mission Engineering: The New SMAD Microcosm Press, 2011
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Energy and Power Density - Ragone Plot
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Effect of Battery Discharge Rates
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Effect of Depth of Discharge
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Fuel Cells• Electrochemical system:
2H2+O2-->2H2O + e- • Energy storage system, not power generation –
requires consumables to continue to generate power
• One-way system generates potable water • Regenerative systems under development to act
like high-capacity batteries
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Fuel Cell Schematic
From Fortescue, Swinerd, and Stark, Spacecraft Systems Engineering, 4th ed. John Wiley and Sons, 2011
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Fuel Cell Output
From Fortescue, Swinerd, and Stark, Spacecraft Systems Engineering, 4th ed. John Wiley and Sons, 2011
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Fuel Cell Performance
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From Fortescue, Swinerd, and Stark, Spacecraft Systems Engineering, 4th ed. John Wiley and Sons, 2011
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
U N I V E R S I T Y O FMARYLAND
Example: Shuttle Fuel Cells• LOX Tank: 36.8” dia., empty mass 201 lbs, holds
781 lbs of LOX • LH2 Tank: 45.5” dia., empty mass 216 lbs, holds
92 lbs of LH2 • Reactor: 14”x15”x40”, 255 lbs
28VDC output; 7kW continual, 12kW peak • Nominal consumables usage rates:
4 lb/hr LOX, 0.6 lb/hr LH2 at 220 A --> 0.339 kg/kW-hr or 2950 W-hr/kg reactants
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
U N I V E R S I T Y O FMARYLAND
NASA Flywheel Technology Projections
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
U N I V E R S I T Y O FMARYLAND
Integrated Power Systems• Photovoltaics excel at mid-levels of power
generation - as long as the sun is visible • Need energy storage to make it through dark
periods (e.g., night side of low earth orbits) • Power generation requirements must be
increased to recharge energy storage devices before next dark period
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Space Systems Laboratory – University of Maryland
Low
-Cos
t Ret
urn
to th
e M
oon
Boost Module Power Generation• Need 200 W to support boost module
systems during LEO loitering prior to vehicle assembly
• ~50 minutes of daylight, 40 minutes of night on each orbit
• Need 133 W-hr of energy each night• NiMH batteries at 40 W-hrs/kg --> 3.33 kg• Have to recharge during day pass --> 160 W• Total PV power requirement = 360 W• Actually need additional power for non-
ideal efficiencies, losses, DOD, etc.
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
U N I V E R S I T Y O FMARYLAND
Power Management and Distribution• Power has to be regulated to desired voltage,
transmitted, controlled, and monitored • Traditionally 28VDC system (heritage from
aircraft) • Resistive power loss is I2R (prefer higher
voltage, lower current • New technologies under consideration (100VDC
[ISS], 400VAC/2000Hz)
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
U N I V E R S I T Y O FMARYLAND
Synopsis of NASA Power Tech Estimates
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
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Another Application Region Chart
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From Wertz, Everett, and Puschell, Space Mission Engineering: The New SMAD Microcosm Press, 2011
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
U N I V E R S I T Y O FMARYLAND
Another Application Region Chart
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From Pisacane and Moore, Fundamentals of Space Systems Oxford University Press, 1994
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Space Power Systems Design ENAE 483/788D - Principles of Space Systems Design
U N I V E R S I T Y O FMARYLAND
Another Application Region Chart
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From Fortescue, Swinerd, and Stark, Spacecraft Systems Engineering, 4th ed. John Wiley and Sons, 2011