powerpoint ® presentation chapter 11 iron and steel ironmaking steelmaking

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Page 1: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking
Page 2: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

PowerPoint® PresentationPowerPoint® Presentation

Chapter 11Chapter 11Iron and SteelIron and Steel

Ironmaking • SteelmakingIronmaking • Steelmaking

Page 3: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

The blast furnace is used to convert iron ore into pig iron.

The blast furnace is used to convert iron ore into pig iron.

Page 4: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

Elements present in pig iron must be refined to allowable amounts to meet steelmaking specifications.

Elements present in pig iron must be refined to allowable amounts to meet steelmaking specifications.

Page 5: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

The microstructure of wrought iron consists of ferrite grains incorporating a large quantity of silicate slag elongated in the working direction.

The microstructure of wrought iron consists of ferrite grains incorporating a large quantity of silicate slag elongated in the working direction.

Page 6: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

In the basic oxygen furnace, oxygen is lanced into the molten pig iron and scrap steel.

In the basic oxygen furnace, oxygen is lanced into the molten pig iron and scrap steel.

Page 7: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

The open hearth furnace can make large amounts of steel in one heat.The open hearth furnace can make large amounts of steel in one heat.

Page 8: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

The electric-arc furnace is the most common furnace used in making many alloys of steel.

The electric-arc furnace is the most common furnace used in making many alloys of steel.

Page 9: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

Each level of deoxidation practice exhibits a significant influence on the macrostructure of the ingot.

Each level of deoxidation practice exhibits a significant influence on the macrostructure of the ingot.

Page 10: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

A shroud is used to protect the molten steel from picking up atmospheric gases as it is poured from the ladle into the mold.

A shroud is used to protect the molten steel from picking up atmospheric gases as it is poured from the ladle into the mold.

Page 11: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

The four types of semifinished forms (blooms, billets, slabs, and rounds) are defined by shape and dimensions.

The four types of semifinished forms (blooms, billets, slabs, and rounds) are defined by shape and dimensions.

Page 12: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

The ingot mold is tapered to facilitate its removal from the steel ingot after solidification.

The ingot mold is tapered to facilitate its removal from the steel ingot after solidification.

Page 13: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

The macrostructure of a cast ingot consists of a chill zone of fine equiaxed grains adjacent to the mold wall, columnar grains that grow perpendicular to the wall, and equiaxed grains toward the center.

The macrostructure of a cast ingot consists of a chill zone of fine equiaxed grains adjacent to the mold wall, columnar grains that grow perpendicular to the wall, and equiaxed grains toward the center.

Page 14: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

Primary rolling reduces the ingot to semifinished forms of desired cross section.

Primary rolling reduces the ingot to semifinished forms of desired cross section.

Page 15: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

Continuous casting is a direct and continuous method of producing blooms, billets, slabs, and rounds.Continuous casting is a direct and continuous method of producing blooms, billets, slabs, and rounds.

Page 16: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

Pipe is a shrinkage cavity located in the upper portion of the ingot.

Pipe is a shrinkage cavity located in the upper portion of the ingot.

Page 17: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

Heavy press forging is performed in a large hydraulic press in order to reduce the size of the ingot to a semifinished form larger than a standard bloom.

Heavy press forging is performed in a large hydraulic press in order to reduce the size of the ingot to a semifinished form larger than a standard bloom.

Page 18: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

Structural shapes are formed in several rolling sequences, known as roughing, intermediate rolling, and finishing.

Structural shapes are formed in several rolling sequences, known as roughing, intermediate rolling, and finishing.

Page 19: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

Wire is drawn in several stages, known as drafts, on a wire drawing machine. After each draft the wire is coiled.

Wire is drawn in several stages, known as drafts, on a wire drawing machine. After each draft the wire is coiled.

Page 20: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

Tubing products may be produced as seamless or welded.

Tubing products may be produced as seamless or welded.

Page 21: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

Inclusions become elongated in the working direction of the steel and lead to directional mechanical properties, known as anisotropy.

Inclusions become elongated in the working direction of the steel and lead to directional mechanical properties, known as anisotropy.

Page 22: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

The AISI-SAE designation system indicates the alloying elements and the partial chemical composition.

The AISI-SAE designation system indicates the alloying elements and the partial chemical composition.

Page 23: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

The end use of carbon steel is strongly influenced by the carbon content.The end use of carbon steel is strongly influenced by the carbon content.

Page 24: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

Generic ASTM specifications indicate common characteristics of families of product forms and prevent excessive repetition in the individual product specifications.

Generic ASTM specifications indicate common characteristics of families of product forms and prevent excessive repetition in the individual product specifications.

Page 25: PowerPoint ® Presentation Chapter 11 Iron and Steel Ironmaking Steelmaking

Chapter 11 — Iron and SteelChapter 11 — Iron and Steel

Quality descriptors in ASTM standards are used to distinguish products well suited to specific applications.

Quality descriptors in ASTM standards are used to distinguish products well suited to specific applications.