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April 2017

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Page 1: PowerPoint Presentation€¦ · Left: A Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) employee moves a cedar timber that will be used for a raised garden box. The effort

April 2017

Page 2: PowerPoint Presentation€¦ · Left: A Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) employee moves a cedar timber that will be used for a raised garden box. The effort

Project Background

The Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) will safely destroy 523 tons of chemical agent in rockets and artillery projectiles stored at the Blue Grass Army Depot in Richmond, Kentucky.

The main plant technology selected by the Department of Defense to destroy the Blue Grass VX and GB (Sarin) nerve agent weapons stockpile is neutralization followed by supercritical water oxidation.

The technology selected by the Department of Defense to destroy the Blue Grass mustard (H) agent weapons stockpile is Explosive Destruction Technology (EDT), specifically the Static Detonation Chamber, or SDC.

The Program Executive Office, Assembled Chemical Weapons Alternatives, headquartered at Aberdeen Proving Ground, Maryland, is responsible for managing all aspects of the safe and environmentally sound destruction of the chemical weapons stockpiles in both Kentucky and Colorado.

The Bechtel Parsons Blue Grass Team, a joint venture of Bechtel National Inc. and Parsons Government Services Inc., along with teaming partners AECOM, Battelle, and GP Strategies Corporation, is the systems contractor selected to design, build, systemize, pilot test, operate and close BGCAPP.

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Page 3: PowerPoint Presentation€¦ · Left: A Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) employee moves a cedar timber that will be used for a raised garden box. The effort

Main Plant Destruction Technology

Neutralization followed by supercritical water oxidation will be used to destroy the nerve agent weapons stockpile.

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Page 4: PowerPoint Presentation€¦ · Left: A Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) employee moves a cedar timber that will be used for a raised garden box. The effort

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Explosive Destruction Technology

Workers place

mustard projectiles

in feed tray with aid

of material-handling

equipment

System allows for

minimal handling of

projectiles by

workers

Step 1 Step 2 Step 3 Step 4

Projectiles conveyed

to top of vessel

For added safety, it

is a fully automatic,

double air-lock

feeding conveyor

system

Projectiles fed into

electrically heated

detonation chamber

Chamber

temperature

maintained above

critical temperature

of energetics inside

the projectiles

High heat detonate/

deflagrate projectiles,

mustard agent and

energetics destroyed

by explosion/thermal

decomposition

Off-gases treated by air

pollution control

system

SDC will be used to destroy the mustard agent weapons stockpile.

Page 5: PowerPoint Presentation€¦ · Left: A Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) employee moves a cedar timber that will be used for a raised garden box. The effort

Safety

Safety remains a core value of the project workforce

Occupational Safety and Health Administration Voluntary Protection Program Star Status site

Lost-time injury rate is 100 percent lower and recordable injury rate is 75 percent lower than industry average

As of March 31, 2017, the project has completed 8,110,160 hours and 1,066 days without a lost-time accident

Accidents per 200,000 job hours

(12-month rolling rate)

5

2.4

.80

0.59

0.00

Recordable Injuries Lost-Time Injuries

ConstructionIndustry

Bechtel Parsons

Page 6: PowerPoint Presentation€¦ · Left: A Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) employee moves a cedar timber that will be used for a raised garden box. The effort

Current Project Staffing

Total project

employment ― 822

Richmond, Kentucky ― 822

― Local hires ― 27 percent

Other locations ― 1

― San Francisco, California

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A Startup Engineering Specialist inspects static mixer piping that will be installed for the Energetics Neutralization Reactors.

Page 7: PowerPoint Presentation€¦ · Left: A Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) employee moves a cedar timber that will be used for a raised garden box. The effort

Economic Impact

Acquisitions to date

― $171 million spent with

Kentucky companies

― $103 million spent in Madison

and surrounding counties

Payroll to date (includes nonmanual and craft)

― $865 million of local payroll

paid

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Subcontractors install signal wires in a pass-through airlock in the Munitions Demilitarization Building.

Page 8: PowerPoint Presentation€¦ · Left: A Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) employee moves a cedar timber that will be used for a raised garden box. The effort

BGCAPP Progress

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Personnel Maintenance Building

Medical Facility

Hydrolysate Storage Area

Control and Support Building

Munitions Demilitarization Building (MDB) Filter Banks

MDB

Container Handling Building

Explosive Detonation Technology (EDT) Facility Site*

Utility Building

Supercritical Water Oxidation Building

34

5

6

7

89

Maintenance Building

Personnel Support Building

Laboratory Building

*EDT constructed, but in layup status pending later activation

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12

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Page 9: PowerPoint Presentation€¦ · Left: A Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) employee moves a cedar timber that will be used for a raised garden box. The effort

Main Plant Progress

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Left: Members of the Startup Team monitor as one of the three Energetics Batch Hydrolyzers is powered and rotated for the first time. Right: Members of the Startup Team work with a vendor to initiate robot movement in the Munitions Washout Room. Systemization at the main plant now stands at 73 percent complete.

Page 10: PowerPoint Presentation€¦ · Left: A Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) employee moves a cedar timber that will be used for a raised garden box. The effort

BGCAPP Stakeholder Involvement: Organisation for the Prohibition of ChemicalWeapons

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The Organisation for the Prohibition of Chemical Weapons Executive Council tour the BGCAPP site in April. Left: Two members of the Executive Council examine documents on the Explosive Destruction Technology (EDT) inside the EDT Enclosure Building. Right: Members of the Executive Council listen as Rick Goetz, Bechtel Parsons Blue Grass deputy project manager, presents information inside the Supercritical Water Oxidation Process Building.

Page 11: PowerPoint Presentation€¦ · Left: A Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) employee moves a cedar timber that will be used for a raised garden box. The effort

Community Involvement

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Left: A Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) employee moves a cedar timber that will be used for a raised garden box. The effort is part of Sustainable Berea’s annual Victory Garden Blitz. Right: BGCAPP employees plant tree seedlings during the annual Reforest the Bluegrass event in Lexington.

Page 12: PowerPoint Presentation€¦ · Left: A Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) employee moves a cedar timber that will be used for a raised garden box. The effort

Blue Grass Chemical Agent-Destruction Pilot Plant

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Page 13: PowerPoint Presentation€¦ · Left: A Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) employee moves a cedar timber that will be used for a raised garden box. The effort

Contact Information

Blue Grass Chemical Stockpile Outreach Office1000 Commercial Dr., Suite 2

859-626-8944

Sarah E. ParkePublic Outreach Manager

Mark YorkBechtel Parsons Blue Grass Communications Manager

U.S. Army Blue Grass Chemical

Activity431 Battlefield Memorial

Highway859-779-6897

Angela HurstPublic Affairs Officer

Jana FeltsPublic Affairs Officer

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