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Prediction Intervals for the Failure Time of Prestressed Concrete Beams Sebastian Szugat, Jens Heinrich, Reinhard Maurer, and Christine H. M¨ uller TU Dortmund University, D-44227 Dortmund, Germany Correspondence should be addressed to Sebastian Szugat; [email protected] Abstract The aim is the prediction of the failure time of prestressed concrete beams under low cyclic load. Since the experiments last long for low load, accelerated failure tests with higher load are conducted. However, the accelerated tests are expensive so that only few tests are available. To obtain a more precise failure time prediction, the additional information of time points of breakage of tension wires is used. These breakage time points are modeled by a nonlinear birth process. This allows not only point prediction of a critical number of broken tension wires but also prediction intervals which express the uncertainty of the prediction. 1 Introduction Actual the assessment of existing prestressed concrete bridges by means of recalculation in conjunction with rehabilitation and strength- ening is gaining more and more importance compared to the construction of new bridges. The current design codes had been devel- oped over decades always adapting new de- sign approaches current at that time. Even for this reason the recalculation of older existing structures often leads to deficiencies concern- ing load-bearing capacity, durability and resis- tance against fatigue. The ongoing increase of traffic concerning heavy trucks underlines the importance of assessment and maintenance of the transport networks and particularly the bridge stock, the latter with regard to struc- tural safety. Beside corrosion effects, the major influence for time dependent losses of load-bearing ca- pacity is the phenomenon of fatigue failure. Fatigue is caused by frequent cyclic loads due to the crossing of heavy trucks on the bridge deck. Beside steel bridges, prestressed con- crete bridges are affected as well, see e.g. [1], [2]. For the design of new bridges against fa- tigue or the assessment of existing bridges by means of recalculation, S-N curves are needed. The latter describe the fatigue resistance of the materials. With regard to the prestressed concrete bridges, this refers especially to the embedded reinforcing and prestressing steel in cracked sections. For the design and assess- ment of bridges, S-N curves are needed in a range up to 10 8 load cycles. To obtain values for the whole range and for a better under- standing of the fatigue behavior of prestressed concrete bridges, one has to carry out long running tests which are extremely expensive. Hence, there is a great need to optimize these tests procedures. From historical view the first documented fa- tigue tests on prestressed concrete beams will be found in [3]. Larger test series carried out at the University of Texas are described by [4]. Further studies can be found in [5] and [6]. A comprehensive survey regarding fatigue tests on prestressing steel in air and embedded in concrete is given in [7]. The latter leads to fa- tigue strength which is significantly less than studied before. During the course of the Collaborative Re- search Center SFB 823 Statistical modeling of nonlinear dynamic processes, large-scale test series with stress ranges down to 50 MPa and failure times in a range up to 10 8 load cycles are carried out at TU Dortmund University. The aim of the ongoing experimental stud- ies described subsequently is to investigate fa- tigue behavior and to provide characteristic S- N curves for prestressing steel in curved steel ducts embedded in concrete of post-tensioned 1

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Page 1: Prediction Intervals for the Failure Time of Prestressed Concrete … ·  · 2016-03-31Prediction Intervals for the Failure Time of Prestressed Concrete Beams Sebastian Szugat, Jens

Prediction Intervals for the Failure Time of Prestressed ConcreteBeams

Sebastian Szugat, Jens Heinrich, Reinhard Maurer, and Christine H. MullerTU Dortmund University, D-44227 Dortmund, GermanyCorrespondence should be addressed to Sebastian Szugat; [email protected]

Abstract

The aim is the prediction of the failure time of prestressed concrete beams under lowcyclic load. Since the experiments last long for low load, accelerated failure tests with higherload are conducted. However, the accelerated tests are expensive so that only few tests areavailable. To obtain a more precise failure time prediction, the additional information oftime points of breakage of tension wires is used. These breakage time points are modeledby a nonlinear birth process. This allows not only point prediction of a critical numberof broken tension wires but also prediction intervals which express the uncertainty of theprediction.

1 Introduction

Actual the assessment of existing prestressedconcrete bridges by means of recalculation inconjunction with rehabilitation and strength-ening is gaining more and more importancecompared to the construction of new bridges.The current design codes had been devel-oped over decades always adapting new de-sign approaches current at that time. Even forthis reason the recalculation of older existingstructures often leads to deficiencies concern-ing load-bearing capacity, durability and resis-tance against fatigue. The ongoing increaseof traffic concerning heavy trucks underlinesthe importance of assessment and maintenanceof the transport networks and particularly thebridge stock, the latter with regard to struc-tural safety.

Beside corrosion effects, the major influencefor time dependent losses of load-bearing ca-pacity is the phenomenon of fatigue failure.Fatigue is caused by frequent cyclic loads dueto the crossing of heavy trucks on the bridgedeck. Beside steel bridges, prestressed con-crete bridges are affected as well, see e.g. [1],[2]. For the design of new bridges against fa-tigue or the assessment of existing bridges bymeans of recalculation, S-N curves are needed.The latter describe the fatigue resistance ofthe materials. With regard to the prestressedconcrete bridges, this refers especially to the

embedded reinforcing and prestressing steel incracked sections. For the design and assess-ment of bridges, S-N curves are needed in arange up to 108 load cycles. To obtain valuesfor the whole range and for a better under-standing of the fatigue behavior of prestressedconcrete bridges, one has to carry out longrunning tests which are extremely expensive.Hence, there is a great need to optimize thesetests procedures.

From historical view the first documented fa-tigue tests on prestressed concrete beams willbe found in [3]. Larger test series carried outat the University of Texas are described by [4].Further studies can be found in [5] and [6]. Acomprehensive survey regarding fatigue testson prestressing steel in air and embedded inconcrete is given in [7]. The latter leads to fa-tigue strength which is significantly less thanstudied before.

During the course of the Collaborative Re-search Center SFB 823 Statistical modeling ofnonlinear dynamic processes, large-scale testseries with stress ranges down to 50 MPa andfailure times in a range up to 108 load cyclesare carried out at TU Dortmund University.The aim of the ongoing experimental stud-ies described subsequently is to investigate fa-tigue behavior and to provide characteristic S-N curves for prestressing steel in curved steelducts embedded in concrete of post-tensioned

1

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members. S-N curves belong to the basicswhich are needed to verify prestressed con-crete bridges against fatigue. However, testsunder cyclic loading of post-tensioned concretebeams may be very time-consuming and expen-sive. Especially at very low stress ranges witha very high number of cycles, which are of par-ticular interest concerning prestressed concretebridges, even an optimized test with a realizedload frequency of 10 Hz lasts several months.For post-tensioned steel, an endurance rangein the S-N curves has not been established bytests up to now. Therefore the S-N curve in therange up to 108 cycles can only hypotheticallybe guessed, until appropriate test results willbe available.

For low loads down to 60 MPa, tests inthe research project SFB 823 last nearly 100days so that most experiments are done un-der higher loads up to 200 MPa. Hence socalled accelerated failure tests (AFT) were con-ducted. If there are enough AFT experiments,the lifetime at a small load can be estimatedfrom the S-N curves, see e.g. [8], [9], [10]. How-ever, here also these AFT experiments last longand are expensive so that the results of onlyfew experiments are available, in our projectfor example results of ten experiments. Suchsmall numbers of experiments are too small toestimate the lifetime at low load with enoughprecision. Nevertheless, the main interest liesin the lifetime at low stress at 50 MPa or evenlower.

Hence, we propose here two methods whichuse additional information besides the failuretimes of former tests to predict the failure timeat low stress. The additional information isgiven by a degradation measure. Usually thesizes of cracks are used as degradation mea-sures, see e.g. [11], [12], [13]. But here wehave the advantage that the time points of thebreaking of the tension wires in the prestressedconcrete beams are available since acoustic sig-nals obtained by a microphone indicate clearlythe breakage of a wire. We model the timepoints of the breaking of the tension wires witha point process where the waiting times for thenext breaking of a tension wire follow an ex-ponential distribution depending only on the

number of wires which are broken before. Suchpoint processes are also called birth processes(see e.g. [14]).

Point processes as Poisson processes and re-newal processes are often considered in relia-bility and lifetime analysis, see e.g. [15], [16].[15] treat also a linear birth process for fatigueaccumulation in Chapter 18 and uses birthprocesses with time-varying intensity for crackgrowth in Chapter 26. However, our birth pro-cess is nonlinear in the number of broken ten-sion wires. The nonlinearity is due to the re-distribution of the load on the tension wires.There are several approaches for load sharingsystems as those of [17], [18] or [19]. But theyassume several systems exposed to the samestress so that accelerated failure tests cannotbe treated.

Linking the nonlinear birth process of eachexperiment with its underling stress, we pro-vide two types of prediction intervals for thetime of a critical number of broken tensionwires. The critical number of broken tensionwires has a direct relation to the failure timeof the concrete beam so that its lifetime canbe derived from the time of the critical num-ber of broken tension wires. We use the timesbetween successive breaks of the acceleratedexperiments and optional some first breakingtimes of the concrete beam for which we wantto obtain the prediction interval.

Although prediction intervals provide notonly a prediction but also its precision, theyare often not derived. Most prediction inter-vals are only derived for the simple situationthat all experiments are conducted under thesame conditions, see e.g. [20], [21], [22], [8], [9],[23], [24] [25]. Only few prediction intervals foraccelerated experiments are available as thoseof [8] for normal distributed lifetimes and [26]for exponential distributed lifetimes while theprediction intervals of [26] are based on simula-tions. Our prediction intervals are simulationfree and thus faster to calculate.

In Section 2 the description of the experi-ments with the concrete beams are given. Sec-tion 3 provides the statistical model with thebirth process and its link to the stress whileSection 4 treats the two proposed prediction

2

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intervals. The results for our experiments withthe concrete beams and some simulations aregiven in Section 5. At last, Section 6 providesa conclusion.

2 Test setup and procedure

The tests on prestressed concrete girders (here-inafter: SB01-SB05) within the CollaborativeResearch Center SFB 823 have been carriedout at TU Dortmund University. The exper-imental setup is based on the setup of alreadyconducted experiments, also carried out at TUDortmund University (see [27]).

The series described in [27] consisted of fiveconcrete girders (TR01-TR05) with tendonsfor post-tensioning. They had been tested withdifferent stress ranges ∆σp from 455 MPa to 98MPa for the prestressing steel in curved steelducts. The prestressing steel of the tendonsused for these test girders has been taken froman existing bridge which was built in 1957 anddemolished in 2007. Each of the taken 3/8”strands consists of seven single wires. Eachstrand had been consisted of a steel gradeSt1570/1770 with a diameter of 9.3 mm and across-sectional area of 52 mm2. The prestress-ing steel had been strained at a length of 2m for the curved tendon with a minimum ra-dius of r = 5 m in a region of the test girderwith pure bending without shear. Hence, theinfluence of fretting corrosion between the ten-sioned strand and steel duct is included.

The experimental set-up consists of steelframes, the concrete girder and a hydraulicpress in a four-column testing machine, whichcan apply a cyclic load at maximum +/-2500kN (see Figures 1 and 2). The overall dimen-sions of the concrete girder are 4.00 m × 1.00m × 0.30 m. A recess in midspan of the girderin conjunction with a steel contact element en-sures the unambiguous definition of the cen-ter of the compression zone in the upper cross-section part and from this the exact inner leverarm and tension force in the tendon.

The test girders of the second test seriesSB01-SB05 are very similar to those of the

first test series TR01-TR05. A few modifica-tions like a steel-link in the pressure area in thegirder’s center and the prestressing of the an-choring rods increase the stiffness of the wholetest stand and the test frequency, whereby theduration could be reduced. The test frequencywas set at 1.5-2 Hz for the first test series andwas optimized up to 10 Hz for the second testseries.

The experimental procedure was the samefor both test series and will be described be-low. Firstly, all the press force was applied tothe concrete girder. The load was increasedcontinuously until an initial crack in the ten-sion zone appears and a bearing effect of theconcrete in tension could be excluded. Initiallythe girder has been released in a way, so thatthe load could be increased up to the respec-tive medium load range. After that, the fatiguestrength of the embedded prestressing steel wastested under a constant cyclic loading until acritical number of the wires had broken dueto fatigue and the remaining section could notlonger withstand the load.

During the experiment runtime, the crackwidth in midspan of the girder was measuredcontinuously. As soon as a wire has broken dueto fatigue, the measurement of the crack widthshowed a sudden increase. The amount of in-crease depends on the total number of alreadybroken wires. The more wires were broken, thegreater the sudden increase was (see [7]). Al-though the time point of the breaking of a ten-sion wire could be determined by the suddenincrease of the crack width, a more precise de-termination of the breaking times was obtainedwith a microphone since each breaking causesa short load noise.

It could be that more than one tension wireis breaking at a time point. However, this can-not be determined, neither by the crack widthnor by microphone. But this should be a rareevent so that we neglect this possibility in ourmodel.

The applied stress range ∆σp and the timeof every broken wire in each of test girders isshown in Figure 3.

3

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Figure 1: Fotograph of the experimental setup

Figure 2: 3D CAD model of the test stand

4

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0 20 40 60 80

05

1015

2025

30

Load cycles in millions

Bro

ken

tens

ion

wire

s

TR01 (200 MPa)TR02 (455 MPa)TR03 (200 MPa)TR04 (150 MPa)TR05 (98 MPa)

SB01 (200 MPa)SB02 (100 MPa)SB03 (60 MPa)SB04 (80 MPa)SB05 (80 MPa)

Figure 3: Tests results for TR01-TR05 and SB01-SB05

3 Statistical model

Let n be the time measured in load cycles andNn the number of broken prestressing wiresup to time n. The waiting time between thei − 1’th and the i’th broken wire is defined as∆Ni := min{n : Nn ≥ i}−min{n : Nt ≥ i−1}.The exponential distribution is commonly usedto model lifetimes. Hence, we assume that

∆Ni ∼ Exp(λθ(i−1, s)), i = 1, . . . , I ≤ Imax,

where λθ(i − 1, s) is the parameter of the ex-ponential distribution, which depends on thenumber of broken wires i and the stress ranges := ∆σp of the experiment. Imax denotes themaximum number of possible wire breakages,so that we have Imax = 35 here, because thereare five strands with seven wires each embed-ded in a beam.

Note that Nn is the classical Poisson processif λθ does not depend on the number i of bro-ken tension wires. If it depends on i it is birthprocess, see e.g. [14].

A simple assumption for λθ(i − 1, s) in theexperiments with prestressed concrete is

λθ(i, s) := hθ

(s · Imax

Imax − i

)for a function hθ which depends on θ ∈ Θ.The term Imax

Imax−i expresses the increase of stresson the remaining Imax − i wires when i wiresare broken. In particular, when the half of thewires are broken (i = Imax/2) then the stressis doubled. The function hθ models the depen-dence of the waiting time for the next breakageon the stress of the remaining tension wires. Inthis work we choose

hθ(x) := exp(−θ1 + θ2 log(x)),

with θ = (θ1, θ2)> ∈ Θ = [0,∞)2 so that

log(E(∆Ni)) = log

(1

λθ(i− 1, s)

)= θ1 − θ2 · log

(s · Imax

Imax − i+ 1

),

i.e. it is assumed that the expected time un-til the next wire break can be modeled in that

5

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way. This model for the logarithmized expec-tation coincides with a well-known and usedmodel in the engineering sciences from [28].

Since we do not only have one experimentwith one stress level s but J experiments withdifferent stress ranges s1, . . . , sJ , we observe re-alizations ∆ni,j of

∆Ni,j ∼ Exp(λθ(i− 1, sj))

for i = 1, . . . , Ij ≤ Imax, j = 1, . . . , J .For the prediction we have a new beam ex-

periment with realizations ∆ni,0 of

∆Ni,0 ∼ Exp(λθ(i− 1, s0))

with i = 1, . . . , I0 << Imax. We use I0 = 0 ifno observations of broken tension wires is avail-able for this experiment. In particular, our aimis also to make predictions for low stress lev-els where no experiments were conducted up tonow.

Let Icrit denote a critical number of bro-ken tension wires which is closely related tothe lifetime of the concrete beam. Then wewant to predict the time of the Icrit’th failure(I0 < Icrit < Imax), i.e. the time measured inload cycles given by

∆n1,0+· · ·+∆nI0,0+∆NI0+1,0+· · ·+∆NIcrit,0.

Since ∆n1,0, . . . ,∆nI0,0 have already been ob-served, the task reduces to the prediction ofthe future sum of waiting times

∆Nfut := ∆NI0+1,0 + · · ·+ ∆NIcrit,0. (1)

4 Prediction intervals

If the parameter θ = (θ1, θ2)T is known thenthe prediction for the expected time (numberof load cycles) until the number of broken ten-sion wires attains the critical number Icrit is

∆n1,0 + · · ·+ ∆nI0,0

+1

λθ(I0, s0)+ · · ·+ 1

λθ(Icrit − 1, s0)

since the expectation of random variable∆Ni,0 with exponential distribution satisfiesE(∆Ni,0) = 1

λθ(i−1,s0) .

However, such a point prediction will usuallyfail the true future time. To include the preci-sion of the prediction, a prediction interval for∆Nfut and thus for ∆n1,0+· · ·+∆nI0,0+∆Nfut

is needed. A (1 − α)-prediction interval P forthe future value of ∆Nfut should satisfy

P(∆Nfut ∈ P) ≥ 1− α,

where α is usually a small value like α = 0.1.It means that the future observation ∆Nfut liesin the prediction interval P with a probabilitygreater than 1 − α, e.g. 90% if α = 0.1. Thesmaller α is and thus the larger 1 − α is, thelarger and more noninformative the predictioninterval is. Therefore α = 0.1 is a good choicesince the probability is at least 90% that theprediction interval includes the future observa-tion.

In order to find a prediction interval for∆Nfut, the distribution of ∆Nfut in Expression(1) is needed. As ∆Nfut is the sum of expo-nential distributions each with a different pa-rameter, it is hypoexponential distributed (seee.g. [29], pp.293) with cummulative distribu-tion function

F∆Nfut,θ(∆nfut) (2)

:=

Icrit∑i=I0+1

ai(θ)(1− exp(−∆nλθ(i− i, s0))),

where ai(θ) :=∏Icritk=I0+1,k 6=i

λθ(k,s0)λθ(k,s0)−λθ(i,s0) .

Expression (3) can be numerically instable if itis implemented directly and Icrit−I0 is large orthe parameters λθ of the single exponential dis-tributions do not differ much. In this case [30]provide a more stable implementation based onthe matrix exponential (see [31]).

An α-quantile bα(θ) of the hypoexponen-tial distribution can be computed implicitly bysolving

F∆Nfut,θ(bα(θ))− α = 0.

Hence, if the parameter θ is known then

P :=[bα

2(θ), b1−α

2(θ)]

is a prediction interval for ∆Nfut sinceP(∆Nfut ∈ P) = 1− α.

6

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However, the parameter θ = (θ1, θ2)T

is not known in practice and has tobe estimated from the data ∆nall :=(∆n1,0, . . . ,∆nI0,0, . . . ,∆n1,J , . . . ,∆nIJ ,J)given by the experiments. A commonly usedestimator for θ is the maximum likelihood es-timator

θ ∈ arg maxθ∈Θ

fθ,all(∆nall),

where

fθ,all(∆nall) :=J∏j=0

Ij∏i=1

fλθ(i,sj)(∆ni,j)

is the density of the distribution of all dataand fλ(∆n) := λ exp(−λ∆n) is the den-sity of the exponential distribution. Thedensity fθ,all(∆nall) is given as the productof the single densities fλθ(i,sj)(∆ni,j) because∆N1,0, . . . ,∆NI0,0, . . . ,∆N1,J , . . . ,∆NIJ ,J arestochastically independent.

Having an estimator θ for θ, the prediction ofthe time of the critical number Icrit of brokentension wires is

∆n1,0 + · · ·+ ∆nI0,0

+1

λθ(I0, s0)+ · · ·+ 1

λθ(Icrit − 1, s0).

If θ is unknown, then the prediction intervalfor the future ∆Nfut must depend on the avail-able data ∆nall which is a realization of therandom vector ∆Nall. Hence, it is a functionP(∆nall) of ∆nall and it is an exact predictioninterval if Pθ(∆Nfut ∈ P(∆Nall)) ≥ 1 − α forall possible θ. That means for different real-izations ∆nall, we get different prediction in-tervals. A naive prediction interval for ∆Nfut

is given by (see [9])

P :=[bα

2(θ), b1−α

2(θ)]

(3)

where θ is the maximum likelihood estimator.This is an approximate (1− α)- prediction in-terval only for large sample sizes, because itdoes not include any information about the un-certainty of the estimation. For a small numberof observations the coverage probability may

differ drastically from 1 − α (see [9], p.294).We will analyze this in a simulation study inSection 5.

To include the uncertainty of the estimatorθ, a confidence interval for θ can be used. A(1 − α)-confidence interval C for θ dependsalso on the available observation vector ∆nall

and satisfies P(θ ∈ C(∆Nall)) ≥ 1 − α for allθ ∈ Θ. A (1 − α)-confidence set for θ can bederived using a likelihood ratio test (see e.g.[32], pp.409). It is given by

C :=

{θ : −2 log

(fθ,all(∆nall)

fθ,all(∆nall)

)≤ χ2

2,1−α

},

(4)if χ2

2,1−α is the (1−α)-quantile of the χ2 distri-bution with 2 degrees of freedom, because weconsider θ = (θ1, θ2), i.e. two parameters haveto be estimated.

It is possible to use the (1−α)-confidence setC in Expression (4) to include the uncertaintyof the estimation. A (1− 2α)-prediction inter-val which is also valid for smaller sample sizesis then given by

P :=⋃θ∈C

[bα/2(θ), b1−α/2(θ)

](5)

⊂[minθ∈C

bα/2(θ),maxθ∈C

b1−α/2(θ)

],

i.e. for all θ ∈ C the corresponding quantilesof the hypoexponential distribution are com-puted. The minimum over all lower quantilesbα

2and the maximum over all upper quantiles

b1−α2

is then the desired 1 − 2α prediction in-terval for ∆Nfut.

5 Results

We now apply the proposed methods to thedata from the ten experiments described inSection 2. Figure 4 shows the fitted expecta-tion of the logarithmized waiting times whenthe Basquin link function from Section 3 isused. The relation between the increasingstress on the gradually breaking wires and thewaiting time is adequately modeled by thisfunction as it is tends to infinity for a stress

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●●

●●● ● ●

●●

0 100 200 300 400 500 600

02

46

810

s ⋅ Imax (Imax − i)

Log.

wai

ting

time

to th

e ne

xt w

ire b

reak

● ●● ● ●

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TR01 (200 MPa)TR02 (455 MPa)TR03 (200 MPa)TR04 (150 MPa)TR05 (98 MPa)

SB01 (200 MPa)SB02 (100 MPa)SB03 (60 MPa)SB04 (80 MPa)SB05 (80 MPa)

Figure 4: Fitted expectation of the logarithmized waiting times using the Basquin link function

near 0 and fits the majority of observed wait-ing times. For the comparison of the two pre-diction methods, we use the beam SB03 as anexample, because with an initial stress range of60 MPa it is the most interesting one for realapplications. In this experiment 18 wire breakscould be observed until the complete failure ofthe beam. The time of this 18th failure canbe predicted if the corresponding observationis removed from the dataset.

In Figure 5, 90%-prediction intervals for thislast wire break are shown where a differentnumber of previous broken wires from the sameexperiment and all observations from the otherexperiments are used. The fewer observationsfrom SB03 are used the more wire failures haveto be predicted. Hence, the prediction intervalsare larger and get smaller when less breakagesare predicted. The naive intervals are alwayssmaller than the ones based on the likelihood

ratio approach but the true time of the beam’scomplete failure is not always covered by thenaive intervals, where this is only once the casefor the likelihood ratio method. It is obviousthat the prediction task is simpler when lesswire breaks have to be predicted.

To further check the performance of the twoproposed prediction methods, we consider asimulation study. For this, we consider threeexperiments with initial stress ranges s1 = 200MPa, s2 = 100 MPa and s3 = 80 MPa. Sixwire breaks are simulated for each of the threeexperiments by using the Basquin link function

λθ(i, s)

:= exp

(−θ1 + θ2 log

(s · Imax

Imax − i

)),

with Imax = 35 and θ = (28.163551, 2.922285)>,

8

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● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

0 5 10 15

5010

015

020

0

Number of observed wire failures from SB03

Load

cyc

les

in m

illio

ns

LRnaive18th wire failure

Figure 5: 90% prediction intervals based on the likelihood ratio and the naive method for the18th wire failure of SB03 with different number of used previous failures from the same beamand all data from the other nine experiments

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0 10 20 30 40 50

0.85

0.90

0.95

Number of repetitions of the stress ranges 200 MPa, 100 MPa, and 80 MPa

Mea

n in

terv

al le

ngth

in m

illio

ns

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0 10 20 30 40 50

4050

6070

8090

100

Number of repetitions of the stress ranges 200 MPa, 100 MPa, and 80 MPa

Mea

n in

terv

al le

ngth

in m

illio

ns

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LRnaive

Figure 6: Coverage rates (left) and mean interval lengths (right) of the 90% prediction intervalsusing the likelihood ratio and the naive approach

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which is the maximum likelihood estimatorfrom the real data of the SFB-project.

Furthermore we generate three wire failuresof an additional experiment with s0 = 60 MPa.For this additional beam, the time of the sixthwire break is predicted using only the firstthree failure times. This is done with 90% pre-diction intervals via the naive and the likeli-hood ratio approach. Hence, in this first sce-nario there are n1 = 21 observations to es-timate the parameter θ and to compute the95% confidence set based on the likelihood ra-tio test. The sample size is then subsequentlyincreased by sampling repetitions of the firstthree experiments, so that all scenarios haveJl = l · 18 + 3 observations for l = 1, . . . , 50.This results in an maximum considered sam-ple size of J50 = 903.

For each scenario, we check if the simulatedtime of the sixth breakage which has beenremoved before the estimation is covered bythe two prediction intervals and compare thelength of the intervals. This procedure is repli-cated 1000 times for each scenario to get mean-ingful estimations of the coverage rates and theinterval lengths.

The left-hand figure of Figure 6 shows thecoverage rate over the 1000 replications. It canbe seen that for small sample sizes the naivemethod does not provide a valid prediction in-terval as the coverage rate is much lower than90%. With increasing sample size, the coveragerate is converging to 90% though. The likeli-hood ratio approach leads to valid predictionintervals even for a very small number of ob-servations but the resulting intervals are con-servative and tend towards a 95% coverage rateinstead of 90%. The intervals based on the con-fidence sets are always larger than for the naivemethod because it uses the quantiles b0.025(θ)and b0.975(θ) with θ ∈ C, whereas the naiveinterval uses the smaller quantiles b0.05(θ) andb0.95(θ) based on the maximum likelihood es-timator θ. With increasing sample size, the(1−α)-confidence set C becomes smaller untilit only contains the maximum likelihood es-timator. In this case the 90% interval basedon the likelihood ratio confidence set coincideswith the naive 95% prediction interval.

The average lengths of the 1000 predictionintervals for all considered scenarios are de-picted in the right-hand figure of Figure 6.For small sample sizes the prediction intervalsbased on the confidence sets are much largerthan the naive ones but they get smaller whenthe number of observations is increased. InScenario i = 27 with 489 observations and allfollowing ones the confidence sets only consistsof the maximum likelihood estimator. Hence,the average length of the intervals cannot de-crease further. Since the naive prediction in-terval only depends on the maximum likeli-hood estimator, the average lengths do notvary much for this method in the simulationstudy.

Summarizing the results of the simulationstudy, it was shown that for small sample sizesthe naive method leads to invalid prediction in-tervals with too low coverage rates. In this sit-uation the approach based on confidence setsusing likelihood ratio tests can be used. Formoderate and large samples, the naive predic-tion intervals are valid though. The predictionintervals based on the confidence sets tend tobe conservative as their coverage rate was al-ways above the chosen level of 90%. However,in praxis there often times are only a few ex-periments due to the immense costs in timeand material, so that the confidence set basedmethod is nevertheless a plausible choice.

6 Conclusion

The two proposed methods for predicting thefailure time of prestressed concrete beams arebased on predicting the time when a criticalnumber of tension is broken. One method is anaive method using only the maximum likeli-hood estimator. The other method uses con-fidence sets given by the likelihood ratio test.Both methods are based on the waitings timesbetween successive breakages of wires. This ispossible since the time points can be measuredquite precisely with a microphone. Using allavailable waitings times increase the number ofobservations substantially which is in particu-lar important when only few experiments with

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concrete beams can be conducted. Since thenumber of observations is increased, reason-able prediction intervals can be derived whichprovide the uncertainty of the prediction. Al-though a quite simple model of the dependenceof the waiting times on the number of ten-sion wires is used, it is shown that both meth-ods provide reasonable results using ten ex-periments with concrete beams. A simulationstudy however shows that the naive methodshould be used with caution if the number ofobservations is low. The simple model whichwas used does not take into account any dam-age accumulation. To include damage accumu-lation, the waiting times should depend on thewaitings times observed before and should havea Weibull distribution with increasing hazardrate. However, it is up to now unclear howto get the estimators, predictors and predic-tion intervals then since the independence ofthe waiting times is not satisfied anymore.

Acknowledgment

The research was supported by the Collabora-tive Research Center SFB 823 Statistical mod-eling of nonlinear dynamic processes.

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