prefeasibility report for tapti offshore part b...
TRANSCRIPT
Enclosure -1
Prefeasibility Report for Tapti Offshore Part B
Decommissioning
By
Panna Mukta Tapti Joint venture (PMT JV)
April 2017
CONTENTS
1 EXECUTIVE SUMMARY 1
2 INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION 3
2.1 REGULATORY GUIDELINES AND STANDARDS 4
2.1.1 Applicable National Regulations 4
2.1.2 Applicable International Regulations 4
3 PROJECT DESCRIPTION 6
3.1 DECOMMISSIONING WORK FLOW 7
3.2 PLATFORM DETAILS 7
3.3 PLATFORM STATUS 8
4 SITE ANALYSIS 10
4.1 CONNECTIVITY 10
4.2 LAND OWNERSHIP 10
4.3 WEATHER CONDITIONS 10
4.4 SEABED AND SOIL CHARACTERISTICS 13
5 PLANNING BRIEF ERROR! BOOKMARK NOT DEFINED.
5.1 CONCEPT SELECTION 14
5.1.1 Select and Define Stage 14
5.2 COMPARATIVE ASSESSMENT 15
5.3 WASTE MANAGEMENT 18
6 PROPOSED INFRASTRUCTURE 20
7 REHABILITATION AND RESETTLEMENT (R&R) PLAN 21
8 PROJECT SCHEDULE & COST ESTIMATES 22
9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 23
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1 EXECUTIVE SUMMARY
Panna, Mukta and Tapti Joint Venture (PMT JV) comprising of Oil & Natural
Gas Corporation Limited (‘ONGC’), Reliance Industries Limited (‘RIL’) and
BG Exploration and Production India Limited (‘BGEPIL’) operates the Mid
and South Tapti Contract Areas (‘Tapti Fields’). The Tapti Fields (admeasuring
1,471 km2) is located offshore and are located 35 km from Saurashtra Coast, 75
km from Hazira and 160 km north-west of the city of Mumbai. The Tapti block
contains two fields - Mid Tapti and South Tapti and is governed by the Mid
and South Tapti Production Sharing Contract (the ‘Tapti PSC’). The Tapti
Fields lie in approximately 21 m of water depth, on the northeast flank of the
Surat Depression.
The Tapti Fields went into a phase of decline after 2008 and cessation of
production was finally declared in March 2016.
Certain Facilities at the Mid and South Tapti Fields known as the Tapti Part A
Facilities (comprising of platforms TCPP, TPP and TFP and the 18” and 20”
export pipelines) were handed over to ONGC pursuant to the directions
arising out of a meeting dated 5th January 2015, at the Ministry of Petroleum
and Natural Gas (MoPNG) under the chairmanship of Joint Secretary (E).
ONGC will be using the Tapti Part A Facilities for processing gas from its
nearby Daman and C-Series fields.
Post cessation of production, the remaining facilities in the Tapti Fields
(comprising of 38 wells and 5 wellhead platforms (STA, STB, STC, STD and
MTA and associated intra-field pipelines)) known as the Tapti Part B Facilities
are to be abandoned by the PMT JV as required under the Oilfields Act, 1948,
the Petroleum and Natural Gas Rules, 1959 and the Tapti PSC.
This pre-feasibility report is submitted in connection with procuring an
amendment to the existing Environment Clearances for the
abandonment/decommissioning of the Tapti Part B Facilities.
Regulatory Guidelines and Standards
Applicable National Regulations
Environmental (Protection) Act 1986, Ministry of Environment & Forests (India),
May 1986 and corresponding Rules as applicable;
Site Restoration and Abandonment Guidelines for Petroleum Operations,
Annexure 1 - Recommendations of the Committee, Ministry of Petroleum and
Natural Gas, March 2016.
Petroleum and Natural Gas (Safety in Offshore Operations) Rules (India), June
2008;
Guidelines and Standards for the Removal of Offshore Installations and Structures
on the Continental Shelf and in the Exclusive Economic Zone, International
Maritime Organisation (IMO), Resolution A.672 (16), October 1989
Hazardous and Other Wastes (Management and Transboundary Movement)
Rules, Ministry of Environment, Forest and Climate Change (India), April 2016
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Guiding International Regulations
International Convention for the Prevention of Pollution from Ships (MARPOL
73/78);
United Nations Convention on the Prevention of Marine Pollution by Dumping of
Wastes and Other Matter, 1977;
London Convention: Convention on the Prevention of Marine Pollution by
Dumping of Wastes and Other Matter, 1972 with 2006 Amendments.
Project Description
The Tapti Decommissioning Project comprises of safe plugging and
abandonment of 38 wells, and safe and environment-friendly
decommissioning and disposal of 5 wellhead platforms (STA, STB,
STC, STD & MTA) and associated intra-field pipelines in Tapti Field
(i.e., the Tapti Part B Facilities).
Decommissioning Work Flow
Platform status transitions from Operating to Warm Stack once platform has
permanently ceased production and has live wells and/or live process.
Platform status transitions in to Cold Stack status when all wells have been
permanently plugged and abandoned, conductors cut below seabed and process
and pipeline systems are permanently decommissioned ready for removal.
Removal status commences once contractor heavy lift vessel removal work
commences.
Dismantle / Disposal status commences once platforms are transported to
onshore disposal site.
Platform Status
The platforms within Tapti Field have a nominal water depth of 21m. All facilities to
be removed (i.e., the Tapti Part B Facilities) have been flushed and cleaned, and will
be disconnected prior to removal. In general, the platforms will be available for
removal in the following condition:
Platform topside vessels and pipeline are cleaned and flushed. All hydrocarbons
are removed. Equipment are cleaned and purged for topside removal.
Intra-field pipelines are cleaned, flushed and pigged.
It was confirmed that Naturally Occurring Radioactive Material (NORM) and
heavy metal and wax are below allowable threshold levels.
Wells are currently being plugged and abandoned.
All process systems are isolated and disconnected at each platform end adjacent to
bridge link (STB).
Pipelines are cleaned to a defined standard with removal of all mobile
hydrocarbons.
Platform will be in Cold Stack status with all wells permanently plugged &
abandoned. Conductors will be secured to the jacket structure and cut below 5m
from seabed and removed with the topside and jacket lifts.
Platforms will be cold stacked with solar powered navigation aids and foghorn in
place.
Site Analysis
The Tapti Block (admeasuring 1,471 km2) is located offshore. The nearest shore
location is Hazira which is 75 km from mid Tapti Field and 60 km from the block
boundary.
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There are no issues of land ownership as the entire locality is defined as Government
controlled, with the ONGC, RIL and BGEPIL Joint Venture leasing the site from
Government.
Concept Selection
The concept selection was made through comparative assessment (CA) process. Final
options are evolved after rigorous screening process which considered various criteria
such as safety, environment, societal, technical and cost.
A number of studies were carried out for the jackets and pipelines to inform the
following comparative assessment criteria; As part of the development of this
Qualitative Comparative Assessment, high level HAZID and SENVID sessions were
held, together with the development of AACE Level 5 cost estimates. The criteria
adopted for selection of appropriate options is as below:
Safety risk for all personnel involved in, or affected by, the various
decommissioning options both onshore and offshore, including the residual risks
to fishermen and marine personnel.
Environmental impact of all activities at the offshore location, potential offshore
disposal sites and onshore disposal site.
Technical feasibility of implementing the decommissioning operation.
Societal impact on other users of the sea and business communities with the
potential to be impacted by the decommissioning activities.
Topside
It was decided that Topsides are not required to be considered in the CA process as all
topside facilities will be removed from the field and disposed off in a 3rd party
onshore yard.
Jacket
From the Tier 1 Comparative Assessment 1/screening workshop 1, External
stakeholders (DGH, OISD & MoEF) and PMT JV agreed that the only Option 1 –
Jacket removal and Onshore Disposal considered for Jacket structures.
Pipelines
From the Tier 2 Comparative Assessment 2/screening workshop 2, External
stakeholders (DGH, OISD & MoEF) and PMT JV agreed that Option 1 - Leave
pipeline in-situ, plug & protect pipeline end (concrete mattress) considered for
intra-field pipeline
Waste Management
The key underlying principle of waste management is the
application of the Waste Hierarchy. PMT JV has developed
inventory of material that will be recovered from the
decommissioning activities from the Tapti Part B facilities and will
be disposed of suitably at a 3rd party onshore yard. PMT JV will
ensure that the selected 3rd party has adequate capacity to carry out
dismantling and disposal of all offshore structures using safe and
environment-friendly practices. For storage of dismantled
structures/material in the onshore yard, the selected 3rd party will
obtain approval from Maharashtra State Pollution Control Board.
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Proposed Infrastructure
The project involves decommissioning of Tapti Field (South and Mid
Tapti) comprising of five wellheads in the offshore area which is ~60
km from the Hazira, 20 km from Saurashtra Coast while the mid
Tapti Field is located 75 km from Hazira Coast and 35 km from
Saurashtra Coast near Gulf of Khambhat, West coast of India.
No construction work is envisaged as proposed activity is
decommissioning work. The activity will be mainly mechanical
dismantling and no demolition is envisaged as part of
decommissioning at offshore.
Rehabilitation and Resettlement
The offshore area is not inhabited. No local populations requiring rehabilitation or
resettlement.
Project Schedule and Cost Estimate
Facility removal and onshore disposal for the proposed decommissioning project is
expected to start by Q1 2019. The expected cost of the project is USD 80 million.
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2 INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION
Panna, Mukta and Tapti Joint Venture (PMT JV) comprising of Oil &
Natural Gas Corporation Limited (‘ONGC’), Reliance Industries
Limited (‘RIL’) and BG Exploration and Production India Limited
(‘BGEPIL’) operates the Mid and South Tapti Contract Areas (‘Tapti
Fields’). The Tapti Fields (admeasuring 1,471 km2) is located offshore
and are located 35 km from Saurashtra Coast, 75 km from Hazira
and 160 km north-west of the city of Mumbai. The Tapti block
contains two fields - Mid Tapti and South Tapti and is governed by
the Mid and South Tapti Production Sharing Contract (the ‘Tapti
PSC’). The Tapti Fields lie in approximately 21 m of water depth, on
the northeast flank of the Surat Depression.
The Tapti Field is shown below in Figure 2.1
The South Tapti and Mid Tapti Fields have five (05) wellhead platforms which
are connected to the central processing complex TPP-TCPP via subsea
pipelines. The South Tapti field comprises of STA, STB, STC and STD well
head platforms, and the Mid Tapti Field comprises of MTA well head
platform. The processing platforms (TPP-TCPP) are connected to ONGC’s 36”
and 42” inch pipelines through 18” and 20” pipelines.
Figure 2.1 Tapti Field
Source: PMT JV
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The Tapti Fields went into a phase of decline after 2008 and cessation of
production was finally declared in March 2016.
Certain Facilities at the Mid and South Tapti Fields known as the Tapti Part A
Facilities (comprising of platforms TCPP, TPP and TFP and the 18” and 20”
export pipelines) were handed over to ONGC pursuant to the directions
arising out of a meeting dated 5th January 2015, at the Ministry of Petroleum
and Natural Gas (MoPNG) under the chairmanship of Joint Secretary (E).
ONGC will be using the Tapti Part A Facilities for processing gas from its
nearby Daman and C-Series fields.
Post cessation of production, the remaining facilities in the Tapti Fields
(comprising of 38 wells and 5 wellhead platforms (STA, STB, STC, STD and
MTA and associated intra-field pipelines)) known as the Tapti Part B Facilities
are to be abandoned by the PMT JV as required under the Oilfields Act, 1948,
the Petroleum and Natural Gas Rules, 1959 and the Tapti PSC.
2.1 REGULATORY GUIDELINES AND STANDARDS
2.1.1 Applicable National Regulations
The decommissioning strategy for Tapti B Facilities shall
comply and be congnizant of the laws of India and in specific
with the following regulations:
Environmental (Protection) Act 1986, Ministry of Environment & Forests
(India), May 1986 and corresponding Rules as applicable;
Site Restoration and Abandonment Guidelines for Petroleum Operations,
Annexure 1 - Recommendations of the Committee, Ministry of Petroleum
and Natural Gas, March 2016.
Petroleum and Natural Gas (Safety in Offshore Operations) Rules (India),
June 2008;
Hazardous and Other Wastes (Management and Transboundary
Movement) Rules, Ministry of Environment, Forest and Climate Change
(India), April 2016
The following regulations may also be referred to as a source of guidance
throughout the project lifecycle as required:
OISD Guidance Note April 2012 on Rule 12 - Decommissioning Plan
OISD Guidance Note April 2012 on Rule 22 – Barriers
2.1.2 Guiding International Regulations
The decommissioning strategy for Tapti facilities as shall also be guided by
the following international standards and guidelines.
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Guidelines and Standards for the Removal of Offshore Installations and
Structures on the Continental Shelf and in the Exclusive Economic Zone,
International Maritime Organisation (IMO), Resolution A.672 (16), October
1989
International Convention for the Prevention of Pollution from Ships
(MARPOL 73/78);
United Nations Convention on the Prevention of Marine Pollution by
Dumping of Wastes and Other Matter, 1977;
London Convention: Convention on the Prevention of Marine Pollution by
Dumping of Wastes and Other Matter, 1972 with 2006 Amendments.
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3 PROJECT DESCRIPTION
The Tapti Decommissioning Project comprises of safe plugging and
abandonment of 38 wells, and safe and environment-friendly
decommissioning and disposal of 5 wellhead platforms (STA, STB, STC, STD
& MTA) and associated intra-field pipelines in Tapti Field (i.e., Tapti Part B
Facilities). Further details are provided in Appendix A.
Box 3.1 Platform Photographs
Source: PMT JV
A Tapti Abandonment Working Group had been set up under the DGH order
DG/DGH/Tapti/02/2013 of 12 December 2013, and has carried out a review
STA Wellhead Platform STB Wellhead Platform
STC Wellhead Platform STD Wellhead Platform
MTA Wellhead Platform
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of the available Indian and international regulations on offshore facilities
decommissioning, and accordingly defined the broad regulatory and technical
framework for abandonment of the Tapti Fields (the ‘Tapti Abandonment
Working Group’). The members of this Working Group included Directorate
General of Hydrocarbons (DGH), Oil Industry Safety Directorate (OISD),
Institute of Engineering and Ocean Technology (IEOT), ONGC, RIL, and
BGEPIL.
The Tapti Working Group report was submitted to DGH in March 2014 and a
‘Management Committee’ (MC) meeting with the GOI has given approval of
the Tapti High Level Abandonment Plan and the scope of the abandonment
obligations of the PMT JV for the Tapti Part B Facilities. The Working Group
report contains several options for abandonment of jackets, topsides,
pipelines, and wells (Rig based and Rig-less Abandonment), for the Tapti
wellhead platforms (STA, STB, STC, STD and MTA).
3.1 DECOMMISSIONING WORK FLOW
The workflow adopted for decommissioning of the Tapti Field is shown below
in Figure 3.1. The platforms are in warm stack at present but will be in cold
stack at the time of facility decommissioning, with the wells plugged and
abandoned.
Figure 3.1 Decommissioning Work Flow
Source: PMT JV
Platform status transitions from Operating to Warm Stack once platform
has permanently ceased production and has live wells and/or live process.
Platform status transitions in to Cold Stack status when all wells have been
permanently plugged and abandoned, conductors cut below seabed and
process and pipeline systems are permanently decommissioned ready for
removal.
Removal status commences once contractor heavy lift vessel removal work
commences.
Dismantle / Disposal status commences once platforms are transported to
onshore disposal site.
3.2 PLATFORM DETAILS
The summary of the Tapti Part B Facilities is provided in Table 3.1. Complete
details of these facilities are detailed in Appendix A.
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Table 3.1 Platform Details
Facility Year of
Installation
Appurtenances No. of
wells
UTM-
Coordinates
Topsides Jacket
Dimensions
STA 1996 8x Conductors
2x Risers 8
2,284,117.25 N
819,725.51 E
Main Deck
Cellar Deck
18.6m x 18.6m
Plan
STB 1996 8x Conductors 8 2,280,930.46 N
816,491.79 E
Main Deck
Cellar Deck
18.6m x 18.6m
Plan
STC 1996 8x Conductors
2x Risers 8
2,278,152.61 N
813,003.76 E
Main Deck
Cellar Deck
18.6m x 18.6m
Plan
STD 2006 5x Conductors
2x Risers 5
2,274,759.53 N
810,175.30 E
Main Deck
Cellar Deck
18.77m x 22m
Plan
MTA 2007 9x Conductors
2x Risers 9
2,296,810.96 N
804,726.84 E
Main Deck
Cellar Deck
Helideck
16m x 18.3m
Plan
The weight details of various facilities of the platform are given below in
Table 3.2
Table 3.2 Weight Information
Facility MTA STA STB STC STD
Topsides Weight (tonnes) 845 502 575 505 770
Jacket Weight (tonnes) 817 763 759 794 1096
Conductors Dry Weight (tonnes) 517 312 312 312 266
Total Weight (tonnes) 2179 1577 1579 1611 2132
3.3 PLATFORM STATUS
The platforms within Tapti Field have a nominal water depth of 21m. All
facilities to be removed have been flushed and cleaned, and will be
disconnected prior to removal.
In general, the platforms will be available for removal in the following
condition:
Platform topside vessels and pipeline are cleaned and flushed. All
hydrocarbons are removed. Equipment are cleaned and purged for topside
removal.
Intra-field pipelines are cleaned, flushed and pigged.
It was confirmed that Naturally Occurring Radioactive Material (NORM)
and heavy metal and wax are below allowable threshold levels.
Wells are currently being plugged and abandoned.
All process systems are isolated and disconnected at each platform end
adjacent to bridge link (STB).
Pipelines are cleaned to a defined standard with removal of all mobile
hydrocarbons.
Platform will be in Cold Stack status with all wells permanently plugged
& abandoned. Conductors will be secured to the jacket structure and cut
below 5m from seabed and removed with the topside and jacket lifts.
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Platforms will be cold stacked with solar powered navigation aids and
foghorn in place.
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4 SITE ANALYSIS
4.1 CONNECTIVITY
The Tapti Block (admeasuring 1,471 km2) is located offshore, 160 km north-
west of the city of Mumbai. It lies in approximately 21 m of water depth, on
the northeast flank of the Surat Depression. The nearest shore location is
Hazira which is 75 km from mid Tapti Field and 60 km from the block
boundary.
4.2 LAND OWNERSHIP
There are no issues of land ownership as the entire locality is defined as
Government controlled, with the ONGC, RIL and BGEPIL Joint Venture
leasing the site from Government.
4.3 WEATHER CONDITIONS
The following sections cover general meteorological data – wind, current,
wave design criteria, water levels, etc.
General Meteorological Data
Parameter Details
Location South Tapti
Environment Marine
Air Temperature (Max. /Min.) 17.78 °C (64 °F) / 40 °C (104 °F) (Min / Max)
Seawater Temperature
(Max./Min.) 23 °C (73.4 / 27 °C / 80.6 °F (Min / Max)
Design Ambient Air
Temperature 17.78 °C (64 °F) / 40 °C (104 °F) (Min / Max)
Humidity 60 - 90%
Design Wet Bulb 100 % RH
Design Solar Radiation 288.468 Btu/ft2.h
Rainfall 1500mm per year (Average) 100mm in 2 hours
(Maximum)
Barometric Pressure
(Min/Max) 14.3587 / 14.6923 psi (Min / Max)
Water Depth
The minimum and maximum water depth values for a given soil type and
pipeline bearing angle are summarised below:
20” MTA-TCPP Pipeline with 4” TCPP-MTA Piggybacked
Parameter Pipeline Heading Water Depth [m]
Water Depth in Silty Sand 180° - -
135° 18.0 21.6
Water Depth in Silty Clay 180° 16.4 21.9
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135° 19.2 21.2
All other pipelines are reported to be totally exposed as in the 2015 survey
data and as such, the minimum water depth along the pipeline route was
selected for analysis, as summarised below:
18” STD-TPP Pipeline
Parameter Pipeline Heading Water Depth [m]
Water Depth in Silty Clay 239°
21.2 212°
12” STC-TPP Pipeline with 2” TPP-STC Piggybacked
Parameter Pipeline Heading Water Depth [m]
Water Depth in Silty Clay 51° 21.2
10” STC-TPP Pipeline with 2” TPP-STA Piggybacked
Parameter Pipeline Heading Water Depth [m]
Water Depth in Silty Clay 223° 21.2
Tidal and Strom Surge Data
The tide and storm surge data are listed as below:
Parameter Unit Return Period
1-Year 10-Year 100-Year
HAT m 4.36 4.33 4.36
Storm tide m 0.85 0.85 1.62
Total Tide (HAT + Storm) m 5.21 5.18 5.97
Tidal activity was observed at the TCPP platform in the Tapti field for the
month of May (2015). The maximum range of tide observed was 5.72 m during
the new moon phase and minimum range was observed to be 0.74 m during
neaps.
Wind, Current and Wave Design Criteria
Environmental data are in accordance with the A. H. Glenn & Associates
Metocean & Environmental data for the Tapti fields available unless noted
otherwise. Operating (One year) and extreme condition (100 year)
environmental parameters are given for reference. These data shall be
interpreted and utilised to suit during the SELECT stage as per recommended
code of practice and HSSE guidelines.
Waves
The environmental criteria shall be interpreted, computed and used based on
data provided in the report by A.H. Glenn & Associates for the Omni-
directional waves and currents for different analyses.
Return
Period
Design
Parameter N NE E SE S SW W NW
1-Year
Operating
Significant Wave
height (m) 2.62 2.68 2.68 2.71 4.60 5.58 5.58 2.47
Associated Wave
Period (S) 6.0 6.1 6.1 6.1 8.3 9.4 9.4 5.8
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100-Year
Storm
Significant Wave
height (m) 4.75 6.07 6.07 6.07 9.33 9.17 9.02 4.60
Associated Wave
Period (S) 8.5 9.7 9.8 9.9 12.5 12.4 12.3 8.3
Current
The current profile shall be stretched non-linearly above LAT in accordance
with API RP2A Latest Edition.
Return Period
% Water Depth
N NE E SE S SW W NW
1-Year Operating
0 1.3 1.5 1.2 0.8 1.3 1.5 1.3 0.9
50 1.0 1.2 1.0 0.6 1.0 1.2 1.1 0.7
90 0.7 0.9 0.7 0.5 0.7 0.9 0.8 0.5
100 0.6 0.7 0.6 0.4 0.6 0.7 0.6 0.4
100-Year Storm
0 1.6 1.8 1.6 1.2 1.6 1.8 1.1 1.3
50 1.2 1.4 1.2 0.8 1.2 1.3 0.8 1.0
90 0.8 0.9 0.8 0.5 0.8 0.9 0.5 0.8
100 0.6 0.7 0.6 0.4 0.6 0.7 0.4 0.6
Wind
The directionality data for wind speeds at 10.0m above mean sea level are
provided below:
Return
Period
Design
Parameter N NE E SE S SW W NW
1-Year
Operating
1-Hour
Wind 17.9 17.9 16.5 16.5 17.9 21.5 21.5 17.4
100-Year
Storm
1-Hour
Wind 37.5 38.4 38.4 38.4 38.4 36.7 35.3 35.8
Nominal wind, wave and current data for Tapti field are provided in A.H.
Glenn & Associates Environmental and Metocean data, which will be
prevailing during non-monsoon months (working weather window).
Following table presents the indicative values for ready reference
Tapti Field (Wind, Wave & Current)
Design Parameter Nominal (Working weather Window)
Wind (1 Hour) 15 m/sec
Wave (Hs) 2.4 m
Current 1.5 m/sec at surface 1 m/sec at mud-line
Operating Weather Windows
Below detail the weather windows that affect the decommissioning operations
in the Mid and South Tapti fields and defines the risk associated with each
weather window
Risk Rating Date Range
High Risk May - September
Medium Risk 2nd Half April & 1st Half October
Low Risk 2nd Half October – 1st Half April
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Tropical Storm Data
It is noted that the Arabian Sea is subject to cyclonic disturbances, the average
is between 2-3 per year between 1891 and 1970. About half of these
disturbances are classed as storms. Depressions with winds between beaufort
force 8 and 9 are termed tropical storms, wind forces 10-11 are classed with
severe tropical storms and wind force 12 and over are classed as cyclones. A
feature of these storms is a “storm surge”; the piling up of water which when
it reaches the coast causes widespread flooding.
There are two times of the year when tropical storms are frequent; one at the
onset of the southwest Monsoon extending from late May to early June, and
the second period at the onset of the northeast Monsson, from late October to
the end of November. About three quarters of all storms occur during these
periods. While the average frequency of tropical storms in the Arabian Sea is
once a year, there have been years when three have occurred. Gales (wind
force greater than 7) are most frequent at the height of the southwest
monsoon.
In June, storms form in the Arabian Sea and initially move north or northwest.
Some curve towards the west in their later stages while others curve north and
northeast towards the coast. Most tropical storms in October to November
originate in the Bay of Bengal and move west or northwest across India into
the Arabian Sea. Some continues to move west while others recurve towards
the northeast.
In winter and spring the northern part of the Arabian Sea may be affected by
western depressions moving east or northeast towards Pakistan. From
November to April, there may be four such depressions each month.
4.4 SEABED AND SOIL CHARACTERISTICS
Following table presents the Tapti soil characteristics of top 12 meters as
below:
Penetration Soil type Description
0 – 5 ft Very soft clay
5 – 14 ft Soft clay
14 – 45 ft Firm to stiff clay
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5 CONCEPT SELECTION
The concept selection was made through comparative assessment (CA)
process. Final options are evolved after rigorous screening process which
considered various criteria such as safety, environment, societal, technical and
cost.
5.1.1 Select and Define Stage
Various options as depicted below in Figure 5.1 were considered for
decommissioning of facilities, denoting ‘What to do’ such as leave in-situ or
remove, and also ‘How to do’ such as partial removal or complete removal or
reefing or deep water disposal.
The alternate use (in-situ) option is being exercised for TPP-TCPP-TFP
platforms and export pipelines only. Rest of the options shown in the options
tree above pertain to wellhead platforms, infield pipelines (to TPP/TCPP
processing platforms).
Figure 5.1 Select and Define Stage
Source: PMT JV
The Select and Define stage activities shall include the following:
Select (Concept Selection) stage – This involves eliminating the non-
starters (infeasible options) followed by evaluating the multiple options
for Facilities and Wells using agreed screening parameters and studies,
and narrowing it down to the final selected executable strategy (ies) to
decommission the Facilities and Wells in a safe, environmentally friendly
manner with optimized cost and schedule.
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The final selected executable strategy (ies) will be a combination and
sequencing of selected option(s) for jackets, topsides, pipelines and wells
into a full execution programme. More than one executable strategy may
be selected at the end of the Select stage, if they score equally on all
screening parameters, and these multiple executable strategies will be
taken to the execute stage for final selection by the execute stage
contractor.
The options screening will be carried out using a comparative assessment
process in 2 phases broadly – qualitative, followed by quantitative, finally
leading to selection of final strategy (ies) as below,
Within each stage (qualitative/ quantitative), comparative assessment will be
done by scoring each option on parameters such as safety, technical feasibility,
environmental impact, social impact, economics etc., and arriving at the final
score for each option using pre-agreed weightages for each parameter.
Technical and safety studies will be pre-agreed and carried out to score the
options as required as shown below in Figure 5.2
Figure 5.2 Workflow for Select and Define for Part B Facilities
Source: PMT JV
5.2 COMPARATIVE ASSESSMENT
A comparative assessment (CA) was carried out to compare and score options
for the decommissioning of Tapti pipelines and jackets and ultimately
development of decommissioning programmes. CA was conducted following
industry best practise. The CA workshops, held on the 17th January 2017 with
a follow up session on the 23rd January, used qualitative data to draw a
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balanced assessment across the main criteria of safety, environmental impacts,
technical feasibility, societal impacts and project costs.
The summary findings from the comparative assessment workshop were
reported at Screening Workshop 1 attended by BGEPIL along with partners
and PDI project teams and regulatory stakeholders (DGH, OISD) in Noida on
the 7th February 2017. The summary finding was shared with MoEF&CC on 8th
February 2017.
A number of studies were carried out for the jackets and pipelines to inform
the following comparative assessment criteria; As part of the development of
this Qualitative Comparative Assessment, high level HAZID and SENVID
sessions were held, together with the development of AACE Level 5 cost
estimates. The criteria adopted for selection of appropriate options is as below:
Safety risk for all personnel involved in, or affected by, the various
decommissioning options both onshore and offshore, including the
residual risks to fishermen and marine personnel.
Environmental impact of all activities at the offshore location, potential
offshore disposal sites and onshore disposal site.
Technical feasibility of implementing the decommissioning operation.
Societal impact on other users of the sea and business communities with
the potential to be impacted by the decommissioning activities.
Topside
It was decided that Topsides are not required to be considered in the CA
process as all topside facilities will be removed from the field and disposed off
in a 3rd party onshore decommissioning yard.
Jackets
For the purposes of the Tier 1 CA, the jackets were considered collectively and
the most onerous impact was considered for the scoring. A ‘by-difference’
review was carried out for the jackets during the workshop, however no
additional issues were identified based on individual consideration.
The options considered from for jacket decommissioning from TAWG are
summarized below:
Option 1 - Removal and Disposal Onshore
Option 2 - Removal and Disposal in Deep Water
Option 3 - Removal and Disposal in an Artificial Reef
Option 4 – Partial Removal (Note 1)
Note 1: Partial removal was discounted based on insufficient water depth at the field
location.
The results of the Comparative Assessment for the jackets revealed the main
differentiators between the jacket decommissioning options to be Safety,
Technical, Societal and Cost. The Comparative Assessment concluded that
Option 1: Complete Removal and Onshore Disposal is the preferred option for
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decommissioning the Tapti jackets. The 3rd party onshore yard is not selected
yet.
From the Tier 1 Comparative Assessment, External stakeholders (DGH, OISD
& MoEF) and PMT JV agreed that the only Option 1 – Jacket removal and
Onshore Disposal considered for Jacket structures.
Pipeline
For the purposes of the Tier 1 CA, the pipelines were considered collectively
and the most onerous impact was considered for the scoring. A ‘by-difference’
review was carried out for the pipelines during the workshop, however no
additional issues were identified based on individual consideration.
The options considered for pipelines decommissioning are summarized
below:
Option 1 - Leave in-situ with no remediation if stable (Note 1)
Option 2 - Leave in-situ and stabilize
Option 3 - Partial removal of exposed sections and stabilize (Note 2)
Option 4 - Completely remove all pipelines
From the Tier 1 Comparative Assessment, External stakeholders (DGH, OISD
& MoEF) and PMT JV agreed that all option in pipeline (Leave in-situ with no
remediation, Leave In-situ and Stabilize, Partial removal for 20” MTA line
and Completely Remove all Pipelines) will be progressed to the next stage.
Recent study of on bottom pipeline stability analysis confirmed that all
pipelines are stable at seabed. Hence, Tier 2 comparative assessment will
consider only both options of option 1 – Leave In-Situ with no intervention
and Option 4 - Complete removal of pipeline.
Pipeline stability analysis has been performed to check the stability of intra-
field pipelines. Stability analysis confirms that all pipelines are found to be
stable. Based on stability analysis study outcomes, it was decided that only
leave-in situ and complete removal will be considered for comparative
assessment (CA) 2. Option 2 and 3 were discounted from CA 2.
Comparative assessment 2 was carried out on 24th April 2017 with PMT JV
and PDI Project team. The study results were presented to external
stakeholders on 8th February 2017 (DGH, OISD, MoS and MoEF).
From the Screening Workshop 2, External stakeholders (DGH, OISD & MoEF)
and PMT JV agreed that the only Option 1 – Leave pipeline in-situ, plug &
protect pipeline end (concrete mattress) considered for intra-field pipelines.
Infrastructure
STA and STD platform wells have been plugged and abandoned. In other
platform, Wells are being currently plugged and abandoned and expected to
be completed in Q1 2018. All the wells will be plugged and abandoned before
the commencement of the offshore facility removal. Topside and jacket will be
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cut and removed. Jacket will be cut at 5 m below seabed as dictated in Tapti
Abandonment Working Group committee report and transported in
designated navigational channel to onshore yard. Pipeline ends will be cut &
plugged and concrete mattress will be placed at ends. The dismantling and
disposal of the offshore structures will be performed in a 3rd party onshore
yard. PMT JV is in discussion in various yards regarding onshore dismantling
and disposal. PMT JV will ensure that the selected 3rd party has adequate capacity to
carry out dismantling and disposal of all offshore structures using safe and
environment-friendly practices. For storage of dismantled structures/material in the
onshore yard, the selected 3rd party will obtain approval from Maharashtra State
Pollution Control Board.
5.3 WASTE MANAGEMENT
The key underlying principle of waste management is the application of the
Waste Hierarchy as shown below in Figure 5.3. If a waste stream is not
managed within the hierarchy, it is probably “stranded” waste, i.e. not
managed. This may well carry significant financial, environmental,
reputational risk and, perhaps, risk to human health. To mitigate to As Low
As Reasonably Practicable (ALARP), mitigation measures may affect design
and/or require new or changes to local working procedures and practices, e.g.
local work instructions. In some cases, cost effectiveness will be a major
consideration in the mitigation process.
Figure 5.3 Waste Hierarchy
PMT JV has developed inventory of material that will be recovered from the
decommissioning activities from the Tapti Part B facilities. The detailed
inventory is listed below in Table 5.1:
Table 5.1 Waste Inventory
Category Material Location Weight (MT)
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Category Material Location Weight (MT)
Non-hazardous
Aluminium and
alloys
Anodes, Power socket, Junction box, Flood
Light, Bolts
194.7
Acrylic Optic Aviation Light, Beacon Light, Lantern 0.5
Bronze Cable Glands 2
Carbon Steel Structural, equipment’s, conductors and
casings, pipes, electrical and
instrumentations equipment’s
7802
Cement Boat landing front members, Conductors & Casing
892
Copper Cable, Cable Conductor 10.9
Glass Reinforced Plastic (GRP)
Cable trays, Firefighting equipment’s, piping
45.3
Poly Vinyl Chloride (PVC)
Water Tank, Cable, Cable sheath 16.2
Rubber Boat landing rub strips, barge bumper energy cell and neoprene on riser & clamps
43.6
Stainless Steel
pumps and tanks, Junction Box, F & G detectors, transmitters, Well head control panel, Tubes and fittings, RTU panel enclosure
129
Marine Growth Jackets 290
Nickel Fire water pumps, Valves 2.7
Miscellaneous Equipment’s, architectural items, woods, wires, ropes, Etc.
160
Hazardous
Paint (Lead) Top sides structural, Jackets, equipment’s, pipe supports
40.2
Asbestos Gaskets 3x10-3
Lead Acid Batteries 4.3
Nickel Cadmium
Batteries 0.6
Mercury Florescent light fittings 1.3x10-5
Radioactive Isotope
MTA wet gas flow meter Trace
Total 9679.3
Source: PMT JV
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6 PROPOSED INFRASTRUCTURE
The project involves decommissioning of Tapti Part B Facilities comprising of
five wellheads in the offshore area which is ~60 km from the Hazira, 20 km
from Saurashtra Coast while the mid Tapti Field is located 75 km from Hazira
Coast and 35 km from Saurashtra Coast near Gulf of Khambhat, West coast of
India.
No construction work is envisaged as proposed activity is decommissioning
work. The activity will be mainly mechanical dismantling and no demolition
is envisaged as part of decommissioning at offshore.
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7 REHABILITATION AND RESETTLEMENT (R&R) PLAN
The offshore area is not inhabited. No local populations requiring
rehabilitation or resettlement.
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8 PROJECT SCHEDULE & COST ESTIMATES
Facility removal and onshore disposal for the proposed decommissioning
project is expected to start by Q1 2019. Concept selection is being currently
exercised to select the concept for topside & jacket and pipeline. Invitation to
tender for Tapti decommissioning will be sent out in early next year. All
structure will be brought to onshore for disposal subsequent to removal.
The expected cost of the project is USD 80 million.
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9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)
Tapti Decommissioning project is wholly offshore and will be carried out in a
safe and environment friendly manner in accordance with the prescribed
local, national and international regulations. The decommissioning will also
help in creating indirect livelihood and employment by creation of 3rd party
yard.