prefeasibility report for up-gradation in cement plant at century...

Prefeasibility Report for Up-gradation in Cement Plant

at Century Cement, Tilda, Dist Raipur (CG)

CENTURY CEMENT of 54

Century Cement, ( A division of Century Textiles and Industries, Ltd),

Post- Baikunth, Tilda Dist. Raipur, Chhatisgarh

Capacity Expansion in

Clinker Production (1.67 MTPA to 2.0 MTPA) Through Up Gradation and Optimization Of Plant Parameters

&

Cement Production (2.40 MTPA to 3.0 MTPA) Through Up Gradation in Plant Parameters

IPS Project Number: 1150ITD16.2

29st April 2016




1. EXECUTIVE SUMMARY

M/s Century Cement is a division of Century Textiles and Industries Ltd, a flagship

company of BK Birla Group. The company is well diversified having interest in Cement,

Textiles, Rayon, Chemicals, Pulp and Paper.

Century Cement operates an integrated cement plant having two clinker production

Lines producing 5060 TPD clinker (2530TPD clinker from each Line) at Baikunth

(Tilda), Dist. Raipur in the State of Chhattisgarh and 2.40 MTPA cement mainly

producing Portland cement i.e. Ordinary Portland Cement, Portland Pozzolana Cement

and Portland Slag Cement. Century Cement plant at 8 Km from Tilda. Subsequently,

the place where the present plant and the colony came into existence was christened as

“Baikunth”. Baikunth is about 34 Km east of Raipur on Mumbai – Nagpur – Howrah

South East Central railway main line. By road connectivity &it is around 25 from Simga

towards Raipur – Bilaspur by NH-130 and 26 KM from Kharora towards Raipur –

Balodabazar.

Century Cement is proposing to upgrade the existing Pyro Processing Lines to enhance

clinker productivity along with improved fuel and power efficiency to reduce variable

cost of clinker production and also to capitalize on the projected improved cement

demand.

It is proposed to increase the cement and clinker production capacity from 2.4 Million

Tons Per Annum (MTPA) to 3.0 MTPA and 1.67 MTPA to 2.0 MTPA respectively by

upgrading Kiln No.1 & Kiln No.2, optimization of existing cement mills and bottlenecks

will be removed to reach maximum potential. The percentage increase in clinker

production is estimated as 20% and in cement production, it is 25%.

The proposed modifications will be carried out within the existing plant. No additional

land or site is required for the proposed project. Further existing infrastructure will be

utilized for the proposed modifications.

The principal raw materials required for the production of Clinker are Limestone and

Laterite. Limestone is being met from Captive limestone mines of Century Cement

which are located adjacent to the plant. Coal and Pet Coke has been used as Fuels.

Present total power requirement for simultaneous running of our complete plant is

about 33.4 MW which is being met from CSEB, and captive Thermal Power Plants.

There are two Thermal Power Plant with a capacity of 16 MW & 11.0 MW &solar power

unit of 6X100 KWp & 1X102 KWp SPVPP. Total own power generation capacity is 27.7

MW and remaining power is fulfilled by CSEB. After enhancement of production

capacity, incremental power will be met by through CSEB.

Present water consumption is approximately 3793m3/day for Cement Plant, TPP, Mines and colony& others. The present requirement of water for the Cement Plant, Thermal Power Plant and colony is sourced through reservoir developed in the captive mines and near to the plant also. The capacity of mine water reservoir is about 530 million gallon. The water body developed near to the plant over area of 10.67 ha having volume of 200 million gallon.

Water from reservoir is drawn and it is purified, chlorinated through filtration plant then

pumped to 4.5 lac liter capacity over head water tank in the colony and two 2.5 lacs

capacity overhead tanks inside the plant. Water from Overhead water tank is distributed




to colony as well as Plant through subsidiary water distribution lines. Requirements of

consuming centers are fulfilled from here.

Wastewater generated from captive Thermal Power Plant is being treated and re-used

in the Cement Plant. Present domestic wastewater generation from the Cement Plant,

TPP &colony is 350 KLD.

Fly Ash generated from the captive TPP is being consumed in the cement plant. Dust

collected from air pollution control equipment is 100% recycled in process and there

are no solid wastes.

There is no wild life sanctuary, national park, eco-sensitive area within the 10 km

radius of the project site.

Infrastructure facilities have been developed which includes railway siding, well

developed roads, storm water drains, and adequate storage space for raw

material/finish products and parking area. All other infrastructure facilities such as

education, health and other social facilities are available as well as developed at

nearest populated area.

Total area of plant, colony & Mines is about 587 hectare and out of that 270 ha area has

already been already afforested with 5,27,753 no of trees. No physical changes are

envisaged on land use pattern due to the proposed activity.

Century Cement has well-defined CSR policy to carryout social development and

welfare measures in the surrounding villages. Century Cement continuously executing

community development projects, in the fields of health, education and environmental

preservation under CSR activity, .

2. PROJECT OVERVIEW/ INTRODUCTION OF THE PROJECT

(I) Identification of Project and Project Proponent

Cement production in India, began in the year 1914 and the first cement plant in

Chhattisgarh region was commissioned in 1965. It was around 1969, that the

management of M/s Century Textiles & Industries Ltd. thought of diversifying their

activities towards other areas and decided to establish a cement plant at 8 Km away

from Tilda. Subsequently, the place where the present plant and the colony came into

existence was christened as “Baikunth”. Baikunth is about 34 Km east of Raipur on

Mumbai – Nagpur – Howrah South East Central railway main line.

The 1st Kiln of the plant was lighted up in December 1974 and 2nd Kiln in May 1975. The

first bag of Ordinary Portland Cement rolled out of the plant and dispatched on 3rd

March 1975. The licensed capacity of the plant originally was 6.0 Lac MT per annum

that was enhanced to 8.0 Lac MT per annum in 1984. The plant capacity has been

further enhanced to 12.00 Lakh MT per annum by installing N-MFC precalcinatorin

both the kilns. The plant capacity has further enhanced to 24.00 Lakh MT per annum

by upgradation / modification in Kiln (Pre-heater cyclone modification, Calciner string

modification, Clinker Cooler Modification, Multi-Channel Burner), Modifications in Raw

Mills by installation of dynamic separators, & Cement Mills upgradation by installation

VRPM, Close circuiting, MTS, construction of flyash silo. The present capacity of the

plant is 24.00 lakh MT per annum. This plant has obtained certification of ISO : 9001-

2015 for quality management system followed by ISO: 14001-2015 for Environment




Management system, which indicates plant’s commitment towards environment

conservation.

Limestone requirement is mostly met from the captive mine situated 1.5 KM away from

the plant. Originally, reserves proved were to the tune of 220 Lakh tones. But, with

judicious use of available good limestone and blending it with more of subgrade

limestone M/s Century Cement has not only conserve the proved reserves but also

almost doubled the mine’s life.

Looking into present demand of cement, the management of Century Cement has

decided to go for an expansion to increase its production capacity from present level of

24 Lac MT to 30 Lac MT per annum in cement which is estimated as 25% increase

from present production capacity and will be achieved through up-grdadation &

modernization.

The management of Century Cement has taken several innovative steps to control

pollution in their existing cement plant. All units have been provided with state of art

pollution control equipments, technologies and safety measures available so as to cause

minimum damage to their surrounding environment.

Apart from this, the company has two more cement plants and one grinding unit,

namely Century Maihar Cement, PO Sarla Nagar, Dist Satna (MP), Manikgarh Cement

PO Hadchandur, Dist Chandrapur (MS), Sonar Bangla Cement, Village Dhalo, PO

Raghunath Ganj, Dist Mursidabad (WB).

More emphasis is given for production of blended cement which constitutes about 95%

of the total cement produced by the company. All Cement plants are equipped with

captive power plants, which not only ensures an uninterrupted power supply, but also

helps company substantially on power cost as the own generated power is quite

economical as compared to grid power.

The Century Cement sells its product cement under its premium brand name - BIRLA

GOLD. Century Cement is pioneer in producing Blended Cement i.e. Portland

Pozzolana Cement. The motivation for the production of Blended cement has been

primarily with the aim of preserving limestone reserves and environment.

Century Cement’s commitment to produce quality cement by adopting quality systems,

eco-friendly state of the art manufacturing process has enabled the Company to

receive following certifications:

1. IS/ISO-9001-2015Certification: For Quality Management System

2. IS/ISO-14001-2015 Certification: For Environmental Management System

“Trust Our Customer” is the focal point for all our endeavors and what we value most

is their trust in us, whether that be in the aspect of reliability of supply or in the

aspect of quality assurance. An extensive distribution network and a retail chain of

thousands of outlets stretching across the length and breadth of regions, play a vital

role in taking our cement units closer to the customer's doorsteps. Further, our

efficient and responsive technical staffs excel in providing quick and expert care so as

to enable thousands of users to keep smiling and ever wanting our products.




(II) Brief Description& Nature of the Project




demand.




will be removed to reach maximum potential.

Basis of up-gradation

The high specific power consumption of 88.69 kWh/t of cement and the heat

consumption of 820 kcal/kg clinker contribute to the increased variable costs. The aim

of the upgradation project is to enhance capacity, improve the energy efficiency,

maintain stable operation and quality of the clinker at a capital expense which can be

justified vis- a vis the benefits

Particulate Existing Details Proposed Details

Capacity 1.67 MTPA Clinker 2.40 MTPA Cement

2.0 MTPA Clinker (20% increase) 3.00 MTPA Cement (25% increase)

Cost of Project 255.57 Crore 48.41 Crore

Type of Fuel Coal & Pet Coke Coal, Pet Coke &Non-Hazardous waste

Source of Fuel Linkage, Purchase& Imported Linkage, Purchase & Imported

Water Requirement 3793 KLD Additional around 100KL

Source of Raw water Own water reservoir Own water reservoir

Pollution control equipment

Electro Static Precipitator, Reverse Air Bag House, Dedusting Bag filters, Low NOx

duct arrangement etc. Sewage Treatment Plant, Hybrid Filters.

Replacement of existing polymers bags with homo polymer bags of dust collectors.

Level of particulate

Matter after APC <25 mg/Nm3 < 25 mg/Nm3

Cost of Pollution Control Equipments

58.0 Crore 2.22 Crore

Total Employment generation

1500 Will increase by 15-20 nos.

Ash Generation 250 TPD No Change is proposed

Fly Ash Silo Capacity 2000 x 2 MT No Change is proposed

(III) Need for the Project and its Importance to the Country /Region

India’s total cement production capacity is nearly 425 Million tonnes, as of

September 2017. The growth of cement industry is expected to be 6-7 per cent in

2018 because of the government’s focus on infrastructural development. The

industry is currently producing 280 Million Tonnes for meetings its domestic

demand and 5 MT for exports requirement. The country's per capita consumption

stands at around 225 kg. Housing forms the major portion of cement demand at

around 67 per cent.




The Indian cement industry is dominated by a few companies. The top 20 cement

companies account for almost 70 per cent of the total cement production of the

country. A total of 210 large cement plants account for a cumulative installed

capacity of over 350 million tonnes, with 350 small plants accounting for the rest of

these 210 large cement plants, 77 are located in the states of Andhra Pradesh,

Rajasthan and Tamil Nadu.

The Indian cement Industry is poised for a period of significant growth. Cement

demand is likely to boost up from Q4 FY 18, this demand is positively impacted

bythe housing segment. Cement consumption is expected to grow by 5.0-5.5 per

cent in FY18 on the back of increased spends on roads and railways, push towards

affordable housing by central government and materialization of pent-up demand.

Cement companies were operating at levels below capacity in the past but with the

demand and supply reaching equilibrium, almost all plants are working at above 80%

capacity. The rate of growth in cement demand is growing at a faster pace as compared

to the capacity expansion. This will improve the realizations of the industry in the

coming year. Considering this, Century Cement proposes to increase Clinker

production capacity

(IV) Demand –Supply Gap

i. Market Demand and Projections

India’s total cement production capacity is nearly 425 Million tonnes, as of September

2017. The growth of cement industry is expected to be 6-7 per cent in 2018 because of

the government’s focus on infrastructural development. The industry is currently

producing 280 Million Tonnes for meetings its domestic demand and 5 MT for exports

requirement. The country's per capita consumption stands at around 225 kg. Housing

forms the major portion of cement demand at around 67 per cent.

The Indian cement industry is dominated by a few companies. The top 20 cement

companies account for almost 70 per cent of the total cement production of the

country. A total of 210 large cement plants account for a cumulative installed capacity

of over 350 million tonnes, with 350 small plants accounting for the rest of these 210

large cement plants, 77 are located in the states of Andhra Pradesh, Rajasthan and

Tamil Nadu.

The Indian cement Industry is poised for a period of significant growth. Cement

demand is likely to boost up from Q4 FY18, this demand is positively impacted by the

housing segment. Cement consumption is expected to grow by 5.0-5.5 per cent in

FY18 on the back of increased spends on roads and railways, push towards affordable

housing by central government and materialisation of pent-up demand.

Cement companies were operating at levels below capacity in the past but with the

demand and supply reaching equilibrium, almost all plants are working at above 80%

capacity. The rate of growth in cement demand is growing at a faster pace as compared

to the capacity expansion. This will improve the realizations of the industry in the

coming year.




(V) Imports vs. Indigenous Production

India is self sufficient to meet the demands of the market with the GDP projected at 6-

7 % in the coming years and in view of the infrastructure. Domestic demand will

increase and expansion is necessary to this demand.

(VI) Export Possibility

No export possibility is considered.

(VI) Domestic / Export Markets

Entire clinker/cement will be consumed in domestic markets.

(VII) Employment Generation (Direct and Indirect) due to the Project

Total direct employment generation for the existing plant is estimated as 1500 number

whereas indirect employment is around over the more than 20,000. With the proposal

of expansion, 10-15 numbers of employees will be increased.

3. PROJECT DESCRIPTION

(I) Types of Project including interlinked and Interdependent Project, if any




demand.




will be removed to reach maximum potential. The percentage increase in clinker

production is estimated as 20% and in cement production, it is 25%.

The proposed modifications will be carried out within the existing plant. No additional

land or site is required for the proposed project. Further existing infrastructure will be

utilized for the proposed modifications.

(II) Location (Map showing General Location, Specific Location, and Project Boundary

& Project Site Layout with Coordinates

Century Cement is situated at Baikunth (Tilda), Dist. Raipur in the State of

Chhatisgarh. Century Cement Plant lies at Longitude: 21°29'18.09"Nto

21°30'11.70"Nand Latitude: 81°46'43.33"E to 81°47'49.45"Eand is covered under

Toposheet No.64G/15

Elevation of the site is reported as 285 m above MSL. The surrounding land covers is

mostly flat with slightly undulated terrain with occurrence of patches of rocky strata.

The tributaries of the river Jaminua drains the area. There is no major river within

vicinity of the plant site. Only few seasonal nallas flow to meet this tributaries.

Century Cement plant at 8 Km from Tilda. Subsequently, the place where the present

plant and the colony came into existence was christened as “Baikunth”. Baikunth is

about 34 Km east of Raipur on Mumbai – Nagpur – Howrah South East Central railway




main line. By road connectivity it is around 25 from Simga towards Raipur – Bilaspur by

NH130 and 26 KM from Kharora towards Raipur – Balodabazar.

Century Cement Plant is a working unit and expansion of clinker capacity is proposed

within the existing cement plant complex. The entire land is in possession of Group

and no additional land is required for the project.

Location of the Project

District/State Taluka Village Khasara No Area in Hact

Raipur Tilda

Baikunth (Bahesar, Kundru & Tandwa)

85/2, 84/2, 105, 86, 615/2, 619/4, 599 etc.

275.273 Ha

Fig -1 Location Map




crusher

Fig -2 (A)Topographical Sheet of the Area




Fig -2 (B)Topographical Map of the Area




Fig -4 Tographical Base Map covering 10 km radius

Fig -5 Google View of The Century Cement Plant& Colony




Fig -6 Layout of the Plant

(III) Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

The proposed upgradation will require replacement of few existing equipment & shifting

of equipment from +81.0 Meter to ground floor. Hence no alternate side considered.

(IV) Size or magnitude of operation

Total Present Clinker Production Capacity of all two Kilns: 1.67 MTPA

Proposed Clinker Production Capacity after expansion: 2.0 MTPA ( 20% Increase)

Total Present Cement Production Capacity : 2.40 MTPA

Proposed Cement production Capacity after expansion : 3.00 MTPA ( 25% Increase)

(V) Project description with process details (a schematic diagram/flow chart showing

the project layout, components of the project etc. Should be given.

Project description and process details:

The cement process typically comprises of

Crushing of limestone

Raw Mix preparation

Raw mix homogenization

Coal preparation




Calcination and Clinkerisation

Cement Grinding

(A) Process Description

Limestone raised from the Mines is crushed and stored in a gantry and later

transported to the raw material hoppers in raw mill grinding section. Raw

materials are extracted from the respective hoppers with the help of speed controlled

weigh feeders to maintain the required composition of the raw meal. The weigh feeders

discharge on a common belt which feeds to the classifier where the coarser particles are

sent back to the mill and the fines are conveyed to the raw meal silo as the product.

Fineness of the raw meal is maintained by regulating the speed of separator. The raw

meal produced is stored in the blending silo where the same gets blended as a result of

feeding and extraction operation. The raw meal is extracted from silo and fed to a surge

bin, located on the top of the PH building. From the surge bin, kiln feed is extracted in a

controlled manner and fed to both the strings. Material is preheated and calcined to

around 72-77% before it enters the Kiln. Calcined Raw meal melts and reaction takes

places in the kiln and clinker forms at a temperature of 1400 - 1450 Deg C inside the

kiln. Hot clinker is then cooled in the clinker cooler and stored in clinker gantry.

Required thermal energy is provided by firing pulverized coal, which is obtained from

the coal mills.

Carbon dioxide is released during the production of clinker, a component of cement, in

which calcium carbonate (CaCO3) is heated in a rotary kiln to induce a series of complex

chemical reactions (IPCC Guidelines). Specifically, CO2 is released as a by-product

during calcination, which occurs in the upper, cooler end of the kiln, or a precalciner,

at temperatures of 600- 900°C, and results in the conversion of carbonates to oxides.

The simplified stoichiometric relationship is as follows:

CaCO3 + heat ->CaO + CO2↑

At higher temperatures in the lower end of the kiln, the lime (CaO) reacts with silica,

aluminum and iron containing materials to produce minerals in the clinker, an

intermediate product of cement manufacture. The clinker is then removed from the

kiln to cool, ground to a fine powder, and mixed with a small fraction (about five

percent) of gypsum to create the most common form of cement known as Portland

cement.

(B) Process to be Adopted For Up-Gradation

I. For the up-gradation in Kiln System, the following sections are considered:

Mining of Limestone: Limestone is sourced from existing mines.

Crushing: There are two Nos of crusher installed at the output rate of 500 TPH and

300 TPH . At present the crushing output of both the crusher is 631 TPH @ of 12 Hrs

running. However the crushed limestone for additional quantity of clinker i.e. 1000

TPD(for both lines) is achieved by optimizing the crushing running hours.

Stacker & Reclaimer: There is no stacker and reclaimer facility. The final product

received from crusher is of 80% passing on 6mm and directly fed to the Raw mill

system.




Raw Mill: The combined operating capacity of the existing raw mill is 340 TPH @ 27%

residue on 90 µ. The raw mill Modifications in the existing mill system are required to

achieve the shortfall of raw meal for proposed increase in capacity. Conversion of

existing 4 Nos Raw mill into mono chamber along with cyclone modification &

installation of higher rating circulating fan. Replacement of existing polymers bags with

homo polymer bags of dust collectors. Optimization of grinding media load pattern also

done. Bucket Elevator capacity also enhancement

Continuous Blending Silo: The Design capacity of the existing raw meal silo is 13500

MT where as the required capacity for one day operation for an output of 3030 tpd is

5000 MT for one kiln. Hence the existing storage silo is sufficient.

Pre Heater, Kiln, Cooler: The pyro processing system in both lines consists of with 5

stage pre-heater with N-MFC Precalciner. The existing equipment is adequate to produce

3030 TPD (one kiln) except cooler which under capacity. However with increased output

riser duct velocity, down comer duct velocity and cyclone loading to be optimized. One

kiln cooler modification and another line cooler modification planned.

Deep Pan Conveyor: The capacity existing clinker transport system is not sufficient for

operation at increased capacity. Hence it is recommended to install a DPC of sufficient

capacity to meet the requirement.

Burner: The existing kiln burner is not sufficient for increased capacity. It has proposed

that existing Burner will be replaced with Pilllard Burner.

Based on available space, the modifications are proposed in the existing for achieving

the maximum production capacity:

K - String: Proposed Modification in riser and down comer duct, Line -1 &2.

Details Existing capacity

2530

TPDInternalDia in (m)

With 3030TPD

Internal dia in (m)

Down comer 2.0 2.0

Riser of Cyclone-1 3.018 3.018

Riser of Cyclone -2 2.360 2.360







K-String Cyclone Details

Details Existing Internal

Dia for 2530TPD in (m)

With 3030TPD

Internal dia (m)

Cyclone -1 4.29 4.29

Cyclone -2 5.0 5.0

Cyclone -3 5.0 5.0

Cyclone -4 5.0 5.0

Cyclone-5 5.0 5.0

C-String: Proposed Modification in cyclone, Line -1 & 2:

Details Existing capacity

2530 TPD Internal

Dia in (m)

With 3030TPD

Internal dia in (m)

Down comer 1.6 1.6


Riser of Cyclone -2 2.012 2.012

Riser ofCyclone-3 2.012 2.012

Riser ofCyclone-4 2.012 2.012


TAD (Effective) 1.38 1.58

K-String Cyclone Details

Details Existing Internal Dia

for 2530TPD in (m)

With 3030TPD

Internal dia (m)

Cyclone -1 3.99 3.99

Cyclone -2 4.4 4.4

Cyclone -3 4.4 4.4

Cyclone -4 4.4 4.4

Cyclone-5 4.8 4.8

Precalciner

The NMFC is sufficient even for the increased clinker production with low degree of

calcination. Hence, to enhance the degree of calcination and also the clinker production




of 3030tpd(one Kiln) on sustained basis coal firing system need to be improved. The Low

Nox duct also to be installed to reduce the Nox level further.

Tertiary Air Duct (TAD) :-

TAD is proposed to be replaced with duct of outer diameter of 2.010 m from existing

1.81 m to bring down the velocity and pressure drop.

Kiln Feed Bucket Elevator:

The design capacity of the existing kiln feed elevator is 350tph; the required capacity for

3030 TPD is 209 TPH for one kiln. No margin is available in kiln feed elevator capacity.

Hence, a new bucket elevator of 300 TPH needs to be installed for each line to fulfill the

requirement.

The existing kiln feed bin is proposed to be dismantled from the top of the preheater

tower and installed at a new location under raw meal silo bottom. For feeding the kiln

feed separate bucket elevator of higher capacity installed.

Preheater Fan:

PH fan inlet draught, Gas flow and the Pressure has been worked out at the

operating clinker production level of 2,530 TPD. For increased production it is

observed that Pre Heater fan inlet draught for the clinker production at 3030tpd is

estimated as 625mmWC against the design value of 610 mmWC for K-string and

650mm WC against 663 mmWC for C-string. This will be optimized with process

control.

Kiln:

The existing kiln has a potential to produce 3030 tpd clinker on sustained basis. The

kiln will be operated at higher RPM. The proposal is for capacity utilization through up-

gradation of pyro processing system at Kiln 1 and 2. The Pre-heater fans, Cyclones,

RABH & ESP are adequate to handle increased output rate. However, cooler is the

bottleneck so upgradation of cooler by replacement of existing coolers of both the kilns

with ( (Kiln No 1 with IKN cooler& Kiln No. 2 with FONS cooler). Clinker transport

capacity will also be up graded by installation of Deep Bucket Pan Conveyor. To mitigate

the increased feed rate Surge Hopper Shifting from +81ML to GF with installation of

separate higher rating elevator for each.

Replacement of existing polymers bags with homo polymer bags of RABH. To meet

the additional coal firing for the increased output Coal Feeding Pump will be

upgraded.

Cooler:

The existing grate cooler is having a grate area of 36m2. The specific loading of the

clinker cooler and specific cooling air for the present operating capacity are not as

the specified industry norms. To address the problem of higher cooler loading it is

recommended to increase the cooler grate area to 55m2(kiln -2 ) &62.0m2 ( for kiln-1

Cooler ESP &Fan:

Cooler ESP and ESP fan inlet draught, Gas flow and the Pressure has been worked

out at the operating clinker production level and for increased clinker production.




The estimated volumetric capacities & static pressure of the Cooler ESP and ESP

fan are within design range. Hence, existing cooler ESP and ESP fan are adequate to

meet the requirement of 3030tpd clinker production on sustained basis for both

lines. Even after this considering the increased clinker production. The existing ESP

fan also will be replaced with higher rating Fan.

Kiln BH & BH Fan

Kiln BH and BH fan inlet draught, Gas flow and the Pressure has been worked out

at the operating clinker production level and for increased clinker production. The

estimated volumetric capacities & static pressure of Kiln Bag house fan is adequate

for increased clinker production

Coal Mill:

Presently 2 coal mills each in both the lines are operating at 8-12 tph in both kiln.

The capacities of the existing coal mills are adequate for operation at 3030 tpd.

However it is recommended to install a suitable capacity booster fan in each line to

meet the requirement of extra hot gas of 25,000 Nm3 at an average mill inlet

temperature of 250-300 DegC for each line (based on the moisture content of 13%-

15% in raw coal feed during rainy season).

Cement Mill:

Presently 5 Ball mills and a VRPM are available for cement grinding of which Ball

mills 1& 2 are operating at the rate of 43 tph , Mill -3 operating at the rate of 44

tph and mills 4 & 5 are operating at 112 tph respectively. The VRPM is operating

at 155 tph. The capacities of the above mills are adequate for operation at 3030 TPD

clinker output per kiln. The cement mill -3 also converted into mono chamber to

meet the requirement. Replacement of existing polymers bags with homo polymer

bags of dust collectors. Optimization of grinding media load pattern also being done.

Bucket Elevator capacity also enhancement

Packing and Dispatch of cement:

Presently 5 packers are available for dispatch of cement. Packer 1 is of 180 tph

capacity. Packer 2 to 5 is of 120 tph capacity. The existing capacities are sufficient

to meet the demand of increases production level of cement grinding. Although it

has been proposed to convert one single discharge packer into double discharge.

Replacement of existing polymers bags with homo polymer bags of dust collectors

and installation of additional dust collector from proper venting. For continuous

feeding of the cement it has also been proposed to upgrade the existing elevator.

Environmental Consideration

The proposed up-gradation will not effect the particulate emission, it is worked out

that the existing RABHis sufficient to take care of Preheater gas volume. The existing

cooler ESP will be able to handle the slight increase in quantity of cooler vent gases.

Adequate dedusting filters will be provide at material transfer points to take care of

fugitive emissions if any. Raw mill additional dust collectors (4Nos -5000m3/hr each)




For efficient operation of all the dust collectors the diaphragm of solenoid has planned

to replace. Replacement of existing polymers bags with homo polymer bags of

RABH/dust collector/ESP (Internals).

Captive Power Plant: Existing capacity to be used.

I. Specific consideration for up-gradation in Pyro Process system

Crusher:

The following actions should be taken in order to achieve the required quantity of

raw material at 3030 TPD.

Crusher feed size for both old and new crusher should be maintained maximum

800 mm with boulders less than 15 %.

Regular feed should be ensured to feed hoppers of both crushers.

Maximum utilization of the running hours should be ensured.

The old crusher can be operated at nearly 500 tph however the secondary crusher is

getting jammed frequently at this feed rate. Replacing the blow bars frequently

could minimize the jamming tendency.

The new primary crusher has designed capacity of 400 tph, whereas it is operating

on an average output of less than 300 tph, as the re-circulating elevator and

mechanical vibro feeder are getting overload at feed rate more than 300 tph. Hence

it is necessary to increase the capacity of the re-circulating elevator and vibro

feeder.

Raw Mill:

To improve the performance/efficiency of the system, LNVT proposed the

following changes in the circuit. The Proposed scheme shall be,

No modification in the mill is proposed. Only Mill grinding media pattern shall be

revised as per the product fineness requirement.

Bucket elevator height has to be checked according to the layout requirement.

The Existing LV classifier is vented through two numbers of new cyclones of Ø2.3M

with increased height.

New Circulating fan is considered forcyclones to maintain the air flow required

through dynamic classifier.

Requirement of circulating fan volume for LV classifier is 2,00,000 m3/hr.

2 nos. bucket elevator for feeding the raw mill product to blending & storage silo.

Benefits

The Performance improvements expected with the above modification for raw mill

grinding circuit is, Mill Capacity: 120 TPH. Product Fineness: 26.6 % R on 90 µ &

9.2 % R on 212 µ

Kiln:

K i ln has a d imens ion o f 4 .1 m d iame te r by 64 m l eng th . The

estimated kiln operating load has an adequate margin for operation upto 3030 tpd

clinker production with optimization of kiln rpm. The Existing Kiln speed of 3.0 rpm

is sufficient and needs process optimization to maintain the kiln filling, volumetric

loading and retention time within acceptable range.




The Fuel firing ratio is suggested at 50% in kiln in lieu of existing 50% fuel firing in

kiln. This is to make sure that the specific thermal loading is within acceptable

range. The coal feeding system of calciner to be upgraded to meet the coal

requirement.

Preheater / Calciner:

New kiln feed bucket elevator.

Upgradation of existing kiln feed bucket elevator.

Installation of additional bin of 70 t capacity each, 6 no’s bucket elevator conveyor

of varying length along with accessories.

Installation of new TAD duct.

Installation of Imported refractories in kiln .

Installation of new booster fan 2 No’s for coal mills.

Cooler:

In order to upgrade from 2530 TPD to 3030 TPD it would be necessary to modify and

increase the cooler grate area.

Cooler grate area to be increased from 36 m2 to 55m2(kiln-2)& 62m2 for (kiln-1)

The cooler specific cooling air should be increased to 2.2 from 1.8 Nm3/kg clinker.

Cooler vent volume can be handled by existing ESP and ESP Fan.

Parameter Unit Value

Clinker production tpd 2530

Kiln specific loading tpd/m3 3.74

Cooler Specific loading tpd/ m2 70.28

Specific Heat Consumption Kcal/ kg clinker 790-800

Specific Power consumption (upto clinkerization)

kwH/t 67.5

PH outlet Pressure mm WG -420to-430 (k-line) & -460 to -480 (c-line)

PH outlet Temperature oC 370-375

Preheater fan inlet Pressure mm WG -460 to -480 (k-line) & -500 to -520 (c-line)

Preheater fan inlet Temperature oC 280 to 290 (with water spray ) & 300-310 (Cline with water spray)

Cooler Vent Temperature oC 300-350 ( with water spray)

Clinker Temperature oC 140-160

The expected operating parameters while operating single kiln 3030 tpd clinkerization

with respective modifications are given below:

Technical Summary of Operation at Upgraded Capacity

Parameter Unit Expected Value

Clinker production tpd 3030




Kiln specific loading tpd/m3 4.4

Cooler Area m2 K-1 – 62.0/K-2 – 55.0

Specific Heat Consumption Kcal/ kg clinker 750-760

Specific Power consumption

(for clinkerization)

kwh/t 64.5

PH stages 5 Stage

PH outlet Pressure mm WG -580 to -620 (K-line)

-610 to -650 (C-line)

PH outlet Temperature oC 340-350

Preheater fan inlet Pressure mm WG -610 to -650 (K-line)

-650 to -690 (C-line)

Preheater fan inlet

Temperature

oC 270-280 (K-line/With water

spray)/290-300 (C-

line/With water spray)

Cooler Vent Temperature oC 280-300 (With water spray)

Clinker Temperature oC 85 +amb

An estimate of process Fan flows is given below

Parameter Units Existing Estimated Remarks

Daily Clinker Production tpd 2530x2 3030x2

Clinker production tph 105 126

Clinker factor 1.65 1.65

Kiln feed requirement tph 170-175 208-210

Specific Cooler Vent Air Nm3/kg 0.9-1.1 1.1-1.2

Cooler Vent air flow Nm3/h 90000-110000 135000-150000

Air density kg/nm3 1.29 1.29

Cooler Vent air flow kg/h 115000-

145000

175000-

195000

Vent air Density kg/m3 0.60-0.62 0.50-0.52

Cooler Vent air flow m3/h 190000-230000

340000-360000

Specific Preheater Gas Quantity (K+C line)

Nm3/kg 1.70-1.75 1.45-1.50 K-PH fan

288000 m3/hr

(Design Capacity)

Preheater Gas flow (K+C line)

Nm3/h 165000-170000

180000-190000

C-PH fan

215000 m3/hr

(Design

Capacity)

Gas density kg/nm3 1.42 1.42

Preheater Gas flow (K+C line)

kg/h 235000-240000

255000-270000

Preheter Gas temperature

C 370-375 340-350

Preheater gas Density kg/m3 0.55 0.57

Preheater Gas flow (K+C m3/h 425000- 450000-




line) 440000 470000

Temp at fan inlet C 280-300 270/290 With water spray

Pressure at fan inlet mm wg -460 to -480/-500 to -520 (K/C line)

-610 to -650/-650 to -690 (K/C line)

Flow at Preheater fan inlet (K+C line)

m3/h 400000-410000

420000-430000

RABH Fan (Design) m3/h 250000 (K-line)/194500 (C-line)

250000 (K-line)/194500 (C-line)

A comparison of fuel firing requirements is given below:

This is based on existing fuel mix of coal and petcoke with an average calorific value

(ncv) of 6600- 6900 kcal/kg clinker.

A comparison of fuel firing requirements is given below:

This is based on existing fuel mix of coal and pet coke with an average calorific value of

(ncv) 6600 -6900 kcal/kg clinker.

Existing Estimated

Daily Clinker Production tpd 2530 3030

Specific heat consumption kcal/kg clinker 795 750

Fuel Calorific Value kcal/kg coal 6940 6940

Total Heat consumption Mkcal/h 83.8 94.69

firing in kiln % 55-60 45-55

Fuel to kiln tph 6.0-6.2 6.0-6.1

Daily Clinker Production tpd 2530 3030

Fuel to sec firing tph - -

Fuel to calciner tph 6.5-6.6 7.5-7.7

Total fuel requirement tph 12.5-12.7 13.5-13.7

(V) Raw material required along with estimated quantity, likely source, marketing

area of final products, mode of transport of raw material and finished product.

The requirement of major raw material i.e. limestone is sourced through from existing

mines and will continue for proposed expansion. .

The present requirement of cement grade limestone for the plant is about 7400 metric

Tonnes per day. The upgraded requirement will be around 8850 metric Tonnes per

day. The requirement will be met from the captive mines. Total Limestone Production

capacity of captive mines are 30 Lac Ton/year as per Recommended by Moef and EC.

Part of the Clinker produced in the plant will be utilized for cement production and

balance Clinker is transported by the railway wagons from Baikunth to Sonar Bangla

Grinding Unit of Century Textiles and Industries Limited.

Raw Material Requirement

Material Sources Transportation Existing

Requirement (LMT)

Proposed

Requirement (LMT)

Limestone Captive

mines/purchase

Dumper 25.0 29.2




Iron ore Purchased Truck 0.02 0.03

Coal Linkage/eauction/

purchase

Wagon/trucks 0.27 0.25

Pet Coke purchase Wagon/trucks 0.16 0.18

AFR Purchase Truck Nil 0.3

Gypsum purchase Truck / Wagon 1.2 1.2

Flyash Purchase / Own

TPP

Bulker/Dense

Phase

5.9 8.6

Slag Purchase Truck / Wagon 1.8 1.3

Days for Storages

The storage capacity as are described below

S.No Department For Existing Operation For Existing Operation

Storage Capacity in MT Days Storage Capacity in MT Days

1 Limestone 1,20,000 15.8 1,20,000 14.2

2 Iron ore - - 13,000 330

3 Raw meal silo 16,000 2 16,000 2

4 Clinker storage 1,80,000 36 1,80,000 30

5 Coal / Pet Coke 55,000 58 55,000 61

6 Cement Storage 21336 3.0 21336 2.4

7 Flyash Storage 4300 2.4 4300 2.0

8 Slag 30,000 55 30,000 78

8 Gypsum Storage 60,000 165 60,000 173

9 AFR - - 2,000 20

Pollution Control Measures

The equipment for the project has been designed in accordance with the environmental

protection standards. Keeping the future requirements in view, all pollution control

equipment is proposed to be designed for less than 25mg/Nm3 dust on dry basis,

though SPCB has given limits of 50 mg/Nm3.All covered sheds/Silos have been provided

for Raw materials and Finished Products.

Air Pollution Control Equipment

Emission

Source

Existing

APCE

Details of

modification

proposed

Designed

Emission

level

( mg/nm3)

Stack

Dia (mt)

Stack

Height

Remark

RM-1 Pulse Jet Dust

collector

Replacement of

Existing bags with

Homo-Polymer bags and strengthening

the internal for

better performance

<25 0.98 35

RM-2 -do- -do- <25 0.85 35

RM-3 -do- -do- <25 0.97 35

RM-4 -do- -do- <25 1.00 35

Kiln No. 1 RABH Replacement of

Existing bags with

Homo-Polymer bags

<25 2.60 40

Kiln No. 1 Precalcinator

RABH -do- <25 2.00 45

Kiln No. 1

Clinker Cooler

ESP Replacement of

Internals

<30 3.00 45




Kiln No. 2 RABH Replacement of

Existing bags with

Homo-Polymer bags

<25 2.60 40

Kiln No. 2

Precalcinator

RABH Replacement of

Existing bags with Homo-Polymer bags

<25 2.00 45

Kiln No. 2

Clinker Cooler

ESP Replacement of

Internals

<30 3.00 45

Coal Mill-1 Pulse Jet Dust

collector

- <25 0.82 40

Coal Mil-2 -do- - <25 0.80 40

Coal Mill-3 -do- - <25 1.00 40

Coal Mill-4 -do- - <25 0.65 40

Cement Mill-1 -do- Replacement of

Solenoid & other

internals

<25 0.94 51

Cement Mill-2 -do- -do- <25 0.94 51




Thermal Power Plant

(16 MW)

Hybrid Filter - <25 3.57 72.5 -

Thermal Power

Plant

(11 MW)

Hybrid Filter - <25 2.95 60 -

(VII) Resources optimization/ recycling and reuse envisaged in the project, if any,

should be brief outlined.

Century Cement will produce clinker of 2.0 MTPA and cement of 3 MTPA after proposed

expansion. Entire quantity of fly ash generated from CPP is being utilized Portland

Pozzolana Cement production in the cement plants.

The fugitive dust emissions occurring during material handling and material transfer points

is being controlled by installing bag filters and water sprinkling. Closed conveyor belts are

used for material transport within the plant premises. The same practice shall be continue

in future also.

(VIII) Availability of water its sources, energy /power requirement and sources should be

given.

In conventional cement plant, water is used to meet the following basic consumptive

requirements:

1. Cooling water requirement.

2. Process requirements.

3. To meet miscellaneous requirements such as Fire fighting, General services like floor washing

and other services, Dust extraction and dust suppression in the RM yard, Potable use (for

Power Station and township), Horticulture and afforestation.

Water:

Present water consumption is approximately 3793m3/day for Cement Plant, TPP,

Mines and colony. The present requirement of water for the Cement Plant, Thermal

Power Plant and colony is met from reservoir developed in the captive mines, where




rainy season water are being collected for about 237 days water requirements of the

Cement Plant.

Mine water pits and reservoir is located at adjacent distance of the plant. Water from

reservoir is drawn and it is purified, chlorinated through filtration plant then pumped to

4.5 lac liter capacity overhead water tank in the colony and two 2.5 lacs capacity

overhead tanks inside the plant. Water from Overhead water tank is distributed to

colony as well as plant through subsidiary water distribution lines.

Unit Water consumption KLD Waste water generation KLD

Existing Proposed

(additional)

Existing Proposed

(additional)

Cement Plant Process

& Others

1800 100 42 2

Domestic (Colony & Others)

1500 - 283 -

Cooling Tower 220 - 10 -

DM Water 130 - 13 -

Mines 143 - - -

Total 3793 - 348 2

Power:

Present total power requirement for simultaneous running of our complete plant is about 33.4

MW which is met from CSEB, captive Thermal Power Plants& Solar Power. There are two

Thermal Power Plant with a capacity of 16 MW & 11.0 MW&solar plant of 6X100 KWp & 1X102

KWp SPVPP. Total own power generation capacity is 27.7 MW and remaining power is fulfilled by

CSEB. After enhancement, incremental power will be met by increasing the consumption of

CSEB.

Power Requirement calculation for existing configuration

S

no. Description

Capacity

/ LTPA

Working

Day

TPD

Running

hrs TPH

KWh/

Ton

Power

KWh/annum

Power MW

1 Crusher 25.0 330 7576 12 631

67.55

6785626 2.2

2 Raw mill 24.38 330 7388 87 85 56774025 8.0

3 Kiln & Cooler 16.7 330 5061 48 105 39615840 4.8

4 Coal Mill 3.1 330 939 80 12 9847200 1.5

5 Cement Mill &

packing Plant

24.0 330 7273 103 71 35.29

80683648 12.5

6

Utilities (Compr, Pump,AC etc,

Factory lighting,

losses, Colony

Lighting etc)

- - - - -

7.88

14202324 1.9

Total Power requirement (In MW) 207908663 30.9

TPP - - - - - - 27

Power Requirement calculation for Proposed configuration




S

no

.

Description Capacity

/ TPA

Working

Day TPD

Runnin

g hrs TPH

KWh

/Ton

Power

KWh/annu

m

Power

MW

1 Crusher 30.0 330 9091 13 699

ii.

64.47

8128576 2.2

2 Raw mill 29.2 330 8848 88 101 60984000 8.5

3 Kiln & Cooler 20.0 330 6061 48 126 41991840 5.3

4 Coal Mill 3.1 330 939 84 11 10339560 1.5

5 Cement Mill &

packing Plant

30.0 345 8696 110 79 31.36 94101975 12.5

6

Utilities (Compr,

Pump,AC etc,

Factory lighting,

losses, Colony

Lighting etc)

6.65

14558244 1.9

Total Power requirement (In MW)

230104195

31.9

TPP - - - - - - 27

Year Clinker (Kwh/Tonne of Clinker)

Cement (Kwh/Tonne of Cement)

Specific Power Consumption per tonne of Cement

2015-16 79.37 43.34 95.04

2016-17 80.10 38.65 90.6

2017-18 74.01 38.93 88.79

(IX) Quantity of wastes to generated (liquid and solid) and scheme for their

management/disposal.)

Broadly Cement Manufacturing process shall not generate any Solid or Liquid Wastes.

However the following wastes are generated from Cement Plant operations. Complete

care of these wastes will be taken, as to their disposal etc. as given below:

Details on Hazardous Waste Management

Description Unit Quantity Mode of Disposal

Used Oil KL 13,940 Disposed off to authorized recyclers

Spent ion exchange resin

MT 0.250 Disposal through authorized TSDF.

Lead Acid batteries Kg 7410 Sold to registered cyclers

Metal Scrap (Non Hazardous)

MT 955 Sold to Buyer

Details on Solid Waste Management

Rubber Belt Scrap MT 13 Sold to Buyer

Flyash TPD 250 MT/day Used for Manufacturing of PPC

Waste Water from Cement plant & TPP Waste water

KL Zero Liquid Discharge Condition 348kl/day

The waste water generated from cement plant and CPP is being treated in the treatment plant 250 x 2 KLD& 60 KLD. Waste water Treated in the STP and treated effluent water are being re-used in the plant process,




dust suppression and plantation purposes and solid waste are being used as manure.

STP Sludge Kg/Day 19 Kg/Day Used as Manure and used for Plantation

HSD Quantity

HSD is used in oil firing at the initial light up of Kiln after long stoppage period.

Adequate storage and safety measures shall be provided. The consumption for Kiln

Light up 1,29,282Liter/year.

Waste water Treated in the STP and treated effluent water are being re-used in the

plant process and gardening purposes and solid waste are being used as manure.

(X) Schematic Representations Of The Feasibility Which Give Information Of EIA

Purpose.

Up-gradation is existing cement plant is proposed which is operational since last more

than40 years . The capacity expansion is proposed through modernization and

optimization of plant parameters and certain modifications.

(4) SITE ANALYSIS

(I) Connectivity





NH130 and 26 KM from Kharora towards Raipur – Balodabazar

(II) Land form, land use and land ownership.

Century Cement Plant is a operational unit and expansion of capacity is proposed

within the existing cement plant complex. The entire land is in possession of Group

and no additional land is required for the project.

Location of the Project

District/State Taluka Village Khasara No Area in acres

Raipur Tilda

Baikunth (Bahesar, Kundru & Tandwa)

85/2, 84/2, 105, 86, 615/2, 619/4, 599 etc.

275.273 Ha

Century Cement Plant lies at Longitude: 21°29'18.09"N to 21°30'11.70"N and Latitude:

81°46'43.33"E to 81°47'49.45"E and is covered under Topo sheet No.64G/15

(III) Topography (Along with map)




The highest elevation of the area above the mean sea level is 306m contour where is

lowest elevation of the area is 283m. The main basin of the area is Seonath. The area

is drained by the Kharun river, which is flows in north western direction of plant area.

Another Dhumma nala is flow in south direction which is a seasonal stream and gets

dry in summer. This river ultimately joins with Seonath River.

(IV) Existing land use pattern (agriculture, non-agriculture, forest, water bodies

(including area under CRZ)), shortest distances from the periphery of the project

to periphery of the forests, national park, wild life sanctuary, eco sensitive areas,

water bodies (distance from the hfl of the river), crz. In case of notified industrial

area, a copy of the gazette notification should be given)

The environment setting of the 10 km radius is as follows:

S. No. Particulars Details

1 Location Baikunth, Tilda dist. Raipur

Toposheet No. 64G/15

2 Latitude Longitude

21°29'18.09"N to 21°30'11.70"N 81°46'43.33"E to 81°47'49.45"E

1. General ground level 306-283m above MSL

2. Nearest National/ State Highway Simga- Tilda-Baloda Bazar Road – 2.75km – NE SH-9 – 11.50km

3. Nearest Railway Station Baikunth – Adjacent - W

4. Nearest Airport Swami Vivekanand Airport, Raipur – 34.50km

5. Nearest Tourist Place Bhoramdeo (Kawardha) & Sirpur (Masamund)

6. Archaeological Important Place None within 10km radius

7. Ecological Sensitive Areas None within 10km radius

8. Reserved / Protected Forest within 10km radius

Bilari RF – 7.75km- NNW

9. Nearest major city <50000 population

Tilda – 5.00km

10. Nearest Town / City within 10km radius

Tilda – 5.00km

11. Surrounding village within 1 km area of the project.

Kundru – 0.60km - S Baikunth- Adjacent

12. Nearest village Kundru (S) Bahesar (E) Tandwa (W) Baikunth- Adjacent

13. Nearest River within 10km radius No river in 10 KM radius

14. Nearest Lake/ Ponds within 10km radius

Dhumma Nalla – 1.25km - SW Kirna Tank – 2.25km- S Kulhan Nalla – 9.50km- SW Kirna Canal – 2.25km- S Bhatapara Branch Canal –0.10km – E

15. Nearest Hill Ranges within 10km radius

None within 10km radius

16. Other industries within 10km radius

Shri Bajrang Power & Ispat Ltd. – 0.150km- SW Hitech Power & Steel Ltd. – 6.75km – NNW Kethan Sponge & Infrastructure – 9.25km – NNW Central Cement Industries – 8.25km – NNW GMR Chhatisgarh Power Project – 7.00km – SE




No. of Rice mils

17. Mines within 10km radius Century Cement, Limestone mine No. of other mines

The land use of the area is defined by the operational unit of Cement Plant, captive

Thermal Power Plant, Residential colony etc.

Land Use Break-Up Of Cement Plant Complex Area

Particulars Area in Hectare

Factory Area 31.465

Mines Area 311.846

Residential Area 243.808

Total Area 587.119

Land Use Details Of Buffer Zone

Land use Area (hec.) Percent

Irrigated agricultural land 9130.59 26.18

Unirrigated agricultural land 12278.15 35.21

Cultural waste land 1891.12 5.42

Area under Non-Agricultural Uses 2705.82 7.76

Barren & Un-cultivable Land Area 679.59 1.95

Permanent Pastures and Other Grazing Land Area

4940.64 14.17

Land Under Miscellaneous Tree Crops etc. Area

3.00 0.01

Fallows Land other than Current Fallows Area 1535.12 4.40

Current Fallows Area 1245.70 3.57

Forest area 463.52 1.33

Total 34873.25 100

DETAILS OF LAND USE PATTERNS OF THE VILLAGES AROUND 10 KM RADIUS

Village Name

Area under

Non-Agricultural Uses

(in Hectares)

Barren &

Un-cultivable Land

Area (in Hectares)

Permanent

Pastures and Other Grazing

Land Area (in Hectares)

Land Under

Miscellaneous Tree Crops

etc. Area (in Hectares)

Culturable

Waste Land Area (in

Hectares)

Fallows Land

other than Current Fallows

Area (in Hectares)

Current

Fallows Area (in

Hectares)

Net Area Sown (in

Hectares)

Total Unirrig

ated Land Area (in

Hectares)

Area Irrigated

by Source (in Hectares

)

Forest

Area (in Hectares)

Taresar 57 0 48 0 15 6 7 204 231 51 0

Mauhagao

n 35 0 68 0 75 13 6 241 152 117 0

Malaud 36 0 60 0 11 9 5 243 146 160 0

Silyari

Kurud 116 0 176 0 110 12 6 870 688 494 0

Kuthrel 33 0 103 0 26 10 5 264 90 220 0

Kukera 36 0 62 0 12 6 3 418 408 103 0

Raita 31.74 0 87.72 0 17.65 13.51 0.8 368.72 284.13 169.41 0

Deori-2

(Deori) 92.83 0 121.27 0 4.5 1.6 21.57 698.27 661.03 163.07 0




Manohara 31.09 0 111.4 0 20.5 12.43 8.9 263.81 266.89 73.9 0

Tarpongi 51 0 73.96 0 0 30.94 1.05 606.21 433.71 291.53 0

Mohada 53.38 0 92.78 0 0 148.61 1.5 683.31 467.39 360.28 0

Sankara 81 0 0 0 0 0 230 494 728 320 243

Gujara 2.64 0 115.6 0 0 0 0 289.16 101.76 187.4 0

Sardhu 41 0 0 0 0 0 20 464 307 313 95

Sarora 25.294 134.346 519.386 0

157.777 47.46 1.196 1324.549 153.58 1252.17 0

Sinodha

(Part) 26.31 17.67 64.23 0 30.32 62.4 16.2 310.94 292.84 38.18 0

Biladi 74.24 0 480.55 0 0 0 194.63 514.25 489.52 24.73 42.79

Parsada 91.14 0 197.47 0 0 0 47.36 309.84 187.82 122.01 0

Jota 13.32 0 92.59 0 0 0 55.43 281.61 109 172.6 0

Bhursuda 15.49 0 86.68 0 57 0 100.39 210.99 159.19 51.8 0

Silpatti 21.84 17.62 80.19 0 68.24 46.58 30 265.7 160.76 186.16 0

Tandawa 99.51 146.38 107.49 0 264.62 48.65 80 659.91 344.06 428.91 0

Hatband 20.45 0.55 26.64 0 8.27 0.41 11.39 157.01 0 78.285 0

Ninwa 37.13 31.71 90.51 0 5.39 2.02 1 422.99 215.07 258.64 0

Kirna 95.87 0 77.74 0 51.22 15 4.05 559.12 19.13 607.77 0

Jalso 149.2 0 103.93 0 25.33 13.49 14.44 281.27 173.28 141.34 0

Kundru 132.21 0 51.76 0 73.13 43.98 48.4 196.13 177.21 41.23 0

Konari 19.87 18.27 59.03 0 8.2 20.85 19.3 176.65 162.28 32.28 0

Nakti Khapri 40.37 0 75.03 0 12.3 30.19 10.67 135.63 127.06 22.94 0

Khamhariya 13.67 36.73 56.25 0 18.6 29.1 37.82 208.9 168.9 49.69 0

Sirwe 27.45 45.02 129.39 0 40.18 46.12 9.21 137.38 110.57 54.9 0

Rajiya 26.66 0 112.36 0 41.15 95.73 7.6 146.36 128.48 42.83 0

Bahesar 185.4 0.5 112.94 0 149.66 33.75 14.11 161.08 148.27 36.25 0

Bartori 15.68 24.03 65.56 0 21.42 40.97 22.62 156.49 132.48 34.36 0

Chhataud 84.9 78.42 165.45 0 65.94 35.7 16.69 648.05 652.36 110.73 0

Tarasiw 67.4 34.88 52.21 0 18.85 30.61 31.85 343.3 375.81 38.63 0

Ghulghul 126.56 0 0 0 0 139.78 0.51 239.89 191.56 67.73 0

Deori 27.69 8.31 106.55 0 17.2 24.96 21.23 237.48 197.04 40.44 0

Khudmudi 19.83 0 35.26 0 65.31 50.96 0.67 254.86 222.57 48.1 0

Kota 35.991 0 126.321 0 70.738 2.113 3.212 328.526 271.74 121.1 0

Kohka

(Part) 199.29 0 0 0 0 80.64 5 108.89 71.62 70.8 0

Tulsi 2 26.94 3.54 28.22 0 9 12.34 1.85 246.03 9.73 245.2 0

Bhibhauri 48.39 0.3 45.88 0 51.03 42.4 25 411.38 384.7 27 4.14

Gaurkheda 17.55 0 54.69 0 57.35 31.39 13.84 283.74 283.92 12.31 78.59

Chicholi 33.94 0 11.01 0 77.55 55.74 0 228.95 211.56 17.39 0

Gaitra 17.03 0 33.56 0 52.33 28.68 41.65 169 96.5 86.8 0

Raikheda 110.99 0 418.76 0 20.88 110.59 15.24 692 251.5 534.18 0

Kodawa 23.66 20.9 40.9 2 15.2 13.19 5.26 491.2 337.28 167.56 0

Bartori 2 17.28 15.06 30 1 15 17.6 21.66 336.25 102.74 243.73 0

Sontara 11.36 28.24 38.26 0 0.42 11.84 0 289.93 99.14 248.4 0

Deogaon 5.23 9.53 27.57 0 12.03 3.89 0 210.63 53.32 226.15 0

Amlitalab 3 7.58 16.54 0 18.35 2.91 0.4 118.95 40.65 123.67 0

(V) Existing Infrastructure

M/s Century Cement is having cement plant, power plant (16 MW, 11 MW) within the

existing premises and all are operational. Required infrastructure like residential colony,

medical facility and other facilities have already been developed by the group.

(VII) Climatic Data From The Secondary Sources.

Raipur has a tropical wet and dry climate, temperatures remain moderate throughout

the year, except from March to June, which can be extremely hot. The temperature in

April–May sometimes rises above 48 °C. These summer months also have dry and hot

winds. In summers, the temperature can also go up to 50 °C. The city receives about

1,300 millimetres (51 in) of rain, mostly in the monsoon season from late June to early




October. Winters last from November to January and are mild, although lows can fall to

5 °C (41 °F) making it reasonably cold.

Wind Pattern: Generally light to moderate winds prevails throughout the year. Winds

were light and moderate particularly during the morning hours. While during the

afternoon hours the winds were stronger. A review of the wind rose diagram shows

that predominant winds are mostly from SSW, N, S, NE, SW, W & NNE directions

followed by SW direction.

Summary of Climate data

January February March April May June July August September October November December

Avg. Temp.

(°C)

19.7 22.5 27.6 31.5 32.5 31.3 28.9 28.9 28.8 27.2 22.9 19.9

Min. Temp. (°C)

12.7 15.5 20.3 24.4 26.6 26.6 25.8 25.8 25.5 22.9 16.8 13.1

Max. Temp (°C)

26.7 29.5 34.9 38.7 38.5 36 32.1 32 32.1 31.5 29 26.7

Precipitation / Rainfall

(mm)

9 14 23 32 76 204 258 299 250 80 13 2




(VIII) Social Infrastructure Available.




Plant is operational since last 4 decades and all infrastructure facilities such as

Education, Health and other social facilities have been developed. M/s Century

cement has contributed at large scale to develop the entire area through various

programme.

5. PLANNING BRIEF

(I) Planning concept (types of industries, facilities, transportation etc) town and

country planning/development authority classification

The proposal is for up gradation in existing system and optimization of plant parameters

to achieve the targeted production capacity.

The total project implementation is estimated to take around 10 months considering

that lines 1 and 2 will be upgraded in succession (and not simultaneously). Only the

civil work should be carried out simultaneously in case of preheater tower and common

TAD support.

Each kiln line may be shut down for 35 days for up-gradation to 2.0MTPA in clinker

production and 3MTPA in cement production,. Considering the annual shut down of

20 days and other planned stoppages, the project can be scheduled such that the

impact of the up-gradation related shutdown is minimized.

(II) Population projection.

The project is small in magnitude and upgardation will be performed within the

existing facilities. No influx of population is expected as skilled / Un-Skilled workers

shall be deployed from the local villages

Name of

village

No. of House

hold

Total

Population

Total Male

Population

Total Female

Population

Total SC

Population

Total ST

population

Total literacy

population

Taresar 255 1266 637 629 103 0 792

Mauhagaon 256 1255 628 627 893 8 723

Malaud 373 1818 917 901 448 0 1175

Silyari Kurud 1409 6963 3493 3470 1403 206 4427

Kuthrel 270 1204 605 599 588 0 751

Kukera 385 1814 928 886 304 0 1023

Raita 380 1801 907 894 410 2 1105

Deori-2 (Deori) 542 2811 1382 1429 12 0 1708

Manohara 206 1070 552 518 142 0 720

Tarpongi 494 2558 1265 1293 27 274 1753

Mohada 574 2763 1365 1398 50 84 1746

Sankara 449 2324 1185 1139 313 76 1301

Gujara 162 871 452 419 21 48 593

Sardhu 440 2246 1131 1115 23 60 1547

Sarora 882 4557 2299 2258 699 283 2770

Sinodha (Part) 443 2111 1023 1088 204 118 1306

Biladi 729 3259 1629 1630 790 386 1797

Parsada 283 1417 703 714 291 0 889

Jota 230 1078 537 541 381 0 646

Bhursuda 235 1202 584 618 233 0 747

Silpatti 210 1092 572 520 238 44 710




Tandawa 1105 5555 2846 2709 1817 337 3747

Hatband 174 769 407 362 197 0 506

Ninwa 387 1935 968 967 295 53 1289

Kirna 617 2863 1459 1404 273 129 1923

Jalso 200 932 478 454 20 87 587

Kundru 916 4016 2071 1945 411 205 2952

Konari 154 772 403 369 8 0 544

Nakti Khapri 152 735 365 370 368 0 461

Khamhariya 264 1252 612 640 80 287 777

Sirwe 232 1172 580 592 153 277 706

Rajiya 199 906 435 471 277 20 571

Bahesar 343 1694 847 847 593 25 1128

Bartori 272 1202 606 596 465 76 690

Chhataud 461 2219 1070 1149 231 40 1339

Tarasiw 322 1460 726 734 64 0 1014

Ghulghul 187 858 448 410 43 0 586

Deori 294 1376 711 665 86 0 992

Khudmudi 200 969 506 463 235 0 607

Kota 347 1732 882 850 655 0 1094

Kohka (Part) 262 1137 551 586 203 46 780

Tulsi 2 204 946 439 507 0 184 642

Bhibhauri 290 1446 726 720 72 69 942

Gaurkheda 163 853 425 428 77 24 555

Chicholi 236 1103 539 564 472 11 636

Gaitra 199 892 456 436 427 29 534

Raikheda 696 3541 1734 1807 52 305 2170

Kodawa 290 1382 697 685 446 22 964

Bartori 2 285 1573 769 804 2 125 998

Sontara 227 1084 543 541 459 0 710

Deogaon 281 1245 613 632 388 84 744

Amlitalab 114 528 275 253 313 0 309

(III) Land use planning (breakup along with green belt etc)

Considering the up gradations in existing plant and machineries, No new land use

shall be created. No additional Land is required. The existing Land use breakup is

given in the following table:

Land Use Break-Up Of Cement Plant Complex Area

Particulars Area in Hectare

Factory Area 31.465

Mines Area 311.846

Residential Area 243.808

Total Area 587.119




Till date 270.0 Hect area is already afforested with 5,27,753 no of trees

(IV) Assessment of infrastructure demand (physical & social)

New infrastructure is required at very little scale and within the plant boundary only.

The following equipment will be installed.

S.No Equipment Capacity

(after modification) Nos

1 Calciner 1455 tpd 5 Stage 2 String

2 Cooler 3030 tpd 2 Nos

All other physical and social infrastructure are already available and developed in and

around the industry.

(V) Amenities/ facilities.

All infrastructure facilities such as education, health facilities and other social

facilities are adequate for labours, staff and their families.

(6) PROPOSED INFRASTRUCTURE

(I) Industrial area (processing area)

All existing infrastructure will be used. No additional infrastructure is required.

(II) Residential area (Non processing area)

Residential Town ship with all essential facilities has already been provided within the

existing premises. No additional facility is required

(III) Green belt

Till date more than 5,27,753 plants has been in survival stage at Cement Plant,

colony. Further total plantation including Mining lease area is reported as 269.96 Ha

Area No. Of Tress Survived % Survival

Mines 160646 97.14

Plant, Colony 319462 96.37

Total 4,80,108 96.66

Others 47645 90

Grand total 5,27,753 -

Sr.No. Species of Plant Total planted as on 31.03.2017

Plantation done during the year 17-18

Total planted as on 31.03.2018

1 Neelgiri 23446 23446

2 Peltafarm 40673 1625 42298

3 Gulmohar 16172 450 16622

4 Sisu 54407 54407

5 Neem 21174 500 21674

6 Parkhiya 356 356

7 Karanj 55863 5666 61529




8 Siras 24025 24025

9 Bakayan 8288 8288

10 Sahtut 3188 3188

11 Moulshree 491 491

12 Khair 790 790

13 Khamar 8891 8891

14 Amaltas 5027 5027

15 Kalpataru 2200 2200

16 Peepal 1574 1574

17 Bargad 325 325

18 Fruit plants 26849 253 27102

19 Ponsitiya 345 345

20 Bougainvillea 3622 3622

21 Bel 102 102

22 Bamboo 11740 11740

23 Fragrant plants 5250 5250

24 Paras Peepal 2569 2569

25 Kapok 5797 5797

26 Bottlebrush 1133 1133

27 Badam 523 523

28 Kachnar 6819 6819

29 Subabul 8240 8240

30 Kessal Penia 2589 2589

31 Bahera 405 405

32 Bahumiya Purpuria 989 989

33 Kesia Samiya 55605 6000 61605

34 Pangra 4492 4492

35 Kadam 159 159

36 Coconut 57 57

37 Acacia 16955 16955

38 Raintree 1097 1097

39 Chhateem 2823 2823

40 Teak plant 7648 7648

41 Mangium 1200 1200

42 Jangal Jalebi 660 660

43 Ratanjot 13413 13413

44 Kaner 800 800

45 Casiya Fistula 300 300

46 Others 58795 1089 59884

47 Awala 2020 400 2420

48 Arjun 684 684

49 Village schools (Tandwa, Kundru, Jangira, Tulsi, Kirna, Konari

1200 1200

TOTAL 511770 15983 527753

Area covered (Hectare)

261.79 8.17 269.96

(IV) Social infrastructure.




The area has been developed since from inception of unit. The efforts and activities of

unit has helped in developing the good social infrastructure as larger scale. Some of

the activities are being as follows:

Initially this area was totally devoid of any dependable source of water and the

requirement for domestic consumption even could not be met; leave aside the large

requirement for major plant. Therefore, to meet the water requirements, the old mined

out pit measuring 10.67 hectare was converted into a water reservoir of 10 meters depth

having storage capacity of 74 million gallons. Now its capacity has been further

enhanced to about 200 million gallons by deepening, widening of the pit and increasing

the height of bunds. Green belt has been developed all around and the area has been

developed as a picnic spot by beautiful garden and swimming pool attracting picnickers

from as far as Raipur, Bilaspur and other distant places.

It is this reservoir now which has proved to be the life line for Cement Plant, Thermal

Power Plant and colony people through out the year. Mine water from present two

quarries is pumped as per requirement into this reservoir from where it is pumped to

water treatment plant and then used for domestic and industrial requirement.

Due to massive plantation and creation of huge water reservoir a lot of migratory fauna

are seen in this area providing additional attraction to the visitors.

JAN SEVA TRUST

“Imbibed with the philosophy & spirit of the great philanthropist Late GD Birlaji,

Century Cement has always been at the forefront of social service and

humanitarian causes.”

In order to promote social upliftment of neighboring villages, a Jan Seva Trust was

registered under the M.P. Trust Act 1951, on 01st Dec 1990. The present range of

activities of the Trust broadly covers the following Institutions / Schemes:-

a) Vocational Training Centre (VTC)

(b) Rural Development

(c) Family Planning Scheme

(d) Health Care

(e) Education

(f) Social and Community Welfare Programmes

(g) Development of Sports and Cultural activities

The Trust acts as catalyst for Government sponsored Rural Development Programmes

and, by means of careful identification and strong advocacy, we ensure that maximum

Govt. assistance is received and utilised in our area of concern.

Vocational Training Centre

The VTC commenced functioning in Nov 1992. Vocational training

imparted at the VTC aims to provide vocational and technical skills to

rural young men hailing from families below poverty line with a view to

equipping them for employment/ self-employment. The Trust offers uniform and

stipend of Rs.2000/- to each student after completion of the course, payment being

regulated on attendance-cum-performance basis. Proficiency Certificates are

awarded to students who complete their training successfully after final




examination in both theory and practical work. The duration of training is 9 months

starting in July each year.

Computer Classes / Computer ki Pathsala

Under the Computer education programme for the Govt. Schools students who do

not having infrastructure for computer educations Computer classes for ladies and

girls of the colony, using infrastructure available in the Century Cement School,

started w.e.f. 06 Sept 2006.

More than 100 students are getting benefited through this programme. We have

well equipped AC computer lab and provide vehicle at free of cost to pick and drop

the students from the respective villages. Around 784 students have been benefited

so far.

Spoken English Classes

To remove hesitation and to develop interest towards language English among the

Students belonging from the villages , free English spoken classes are being

operated and around 2260 nos of students have been benefited so far.

Trade-wise Strength of passed-out students at a glance Sl. Trade No. of passed-out

students Remarks

1 Electrical 733

2 Diesel Mechanic & Welding 533

3 Tailoring & Cutting (Boys, Ladies & Girls) 464 (276+ 188)

4 Carpentry 26 Course discontinued

Sl. Trade No. of passed-out students

Remarks

5 Computer Training (Ladies & Girls)

85 Course discontinued

6 Repairing of Electrical Home Appliances 137

7 Computer ki pathshala 782

8 Spoken English 226

TOTAL : 2986

S.No. Current Batch No of Students appearing

Remarks

1 Electrical 51 2 Diesel Mechanic and Wilding 46 3 Fashion Technology And Designing 35 4 Repairing of Home Appliences 22 5 Spoken English 46




6 Computer ki Pathshala 32

Total 232

VTC- Statement of students

Year

Batch,

No.

T R A D E Total

No. Electrical Diesel Mech &

Welding

Tailoring Carpentry Repg.of Elect.Home

Appliances

1992-93 1 15 14 8 - - 37

1993-94 2 14 12 9 3 - 38

1994-95 3 18 15 14 2 - 49

1995-96 4 16 11 17 - - 44

1996-97 5 22 23 18 6 - 69

1997-98 6 18 9 13 3 - 43

1998-99 7 11 5 13 4 - 33

1999-2000 8 38 19 12 4 - 73

2000-01 9 22 8 18 4 - 52

2001-02 10 22 15 16 Closed - 53

2002-03 11 20 11 18 Closed - 49

2003-04 12 19 6 8 Closed - 33

2004-05 13 16 13 4 Closed - 33

2005-06 14 23 14 11 Closed - 48

2006-07 15 20 25 4 Closed - 49

2007-08 16 29 29 5 Closed - 63

2008-09 17 36 26 Closed Closed - 62

2009-10 18 37 27 Closed Closed - 64

2010-11 19 39 33 Closed Closed 19 91

VTC- Statement of students

Year

Batch,

No.

T R A D E Total

No. Electrical Diesel

Mech & Welding

Tailoring Carpentry Repg.of

Elect.Home Appliances

2011-12 20 43 33 Closed Closed 19 95

2012-13 21 35 23 Closed Closed 16 74

2013-14 22 40 24 Closed Closed 13 77

2014-15 23 38 25 Closed Closed 17 80

2015-16 24 45 33 Closed Closed 16 94

2016-17 25 61 49 Closed Closed 19 129

2017-18 26 36 31 Closed Closed 18 85

2018-19 27 51 46 Closed Closed 22 119

TOTAL : 784 579 188 26 159 1736

## Current

Batch

TOTAL : 1736

Rural development schemes




The emphasis is on the economic upliftment of the villagers, particularly those below the

poverty line. Special attention is paid to the disabled, the destitute, and to women.

Our primary area of concern comprises ten nearby villages of Tilda Block, the first

priority being given to the three villages i.e. Bahesar, Kundru and Tandwa. Focus is

on advocacy work in identifying, motivating and sponsoring needy and deserving

candidates for benefits under all existing Govt.

Youth Promotion and Ethics Development

At a regular interval Sponsoring and facilitating necessary resources to the nearby

villages for the celebration of Festival (National / Social / Religious). Organising various

events (sports, folk dance, folk song sports etc…) under the youth development

programme, promoting female participations under ladies development programme .

Family planning schemes

Family Planning Schemes are an integral and important part of Seva Trust

activity. Under these schemes, camps are organised in our Hospital for Family

Planning operations for both men and women. Free transport facilities,

hospitalisation and meals are provided to the patients and their attendants.

Operations are carried out by the Doctors and paramedical staff of District Public

Health Deptt. As an incentive, we provide gifts to the patients. It is worth

mentioning that the locals prefer Camps to be held at our Hospital, for maximum

possible help is extended and care vis-a-vis the public venues.

Health Care

Under the Health care scheme, at a regular interval we provide various Free Heath

Services (Pulse Polio vaccinations, Dental treatment, Aaryuved & Homeopath services,

Health checkups & Aganbadi camp etc.) covering all the near by villages. Free medicine

are being provided to the nearby villagers. Provide ambulance during National

Vaccination Day & other emergency services.

Patients From The Nearby Villages Benefited During Last Five Years

Year Patient from the Villages Total

Patients Baikunth Kundru Tandwa

&

Hathband

Bahesar Kirna Nakti

/

Khapri

Tilda,Bartori,

Konari,Jalso,

Sontara,Madhi, Tulsi

Khamharia,

Raikheda,

2013 2407 1843 1802 899 731 973 2162 10817

2014 2541 1803 1797 1303 729 1195 2036 11404

2015 2334 1615 1858 897 693 1054 1959 10410

2016 2361 1713 1785 1096 696 998 2048 10697

2017 2510 2125 2035 1144 508 504 2720 11546




Medical Camp Organized during last five years

Year 2013 Sl.No

.

Name of Camps Organised

date

Nos Benefited persons

1 Statutory eye check-up programme

(by Dr. Gopal Janswami)

Opthalmologist, Ryp.

18/01/2013 50 plant and mines

workers were

benefited

2 Eye check-up of C.C.H.S.School

Students

18/01/2013 62 60 students and 2

teachers were benefited

3 National Pulse-Polio programme 20/01/2013

to22/01/2013

181 113 boys and 68 girls

were benefited

4 National Pulse-Polio programme 24/02/2013 to

26/02/2013

165 165 boys and 69 girls

were benefited

5 General Health Check-up of Studens

C.C. Shishu Mandir

25/02/2013 to

27/02/2013

222 students were

benefited

6 Blood Donation Camp by Red Cross

Society, Raipur

20/03/2013 83 persons were donated

7 Free ENT check-up camp 18/05/2013 49 staff-49, workers-17, others-8 were

benefited

8 General Health Check-up of

Students of C.C.H.S.School

17/07/2013 to

27/07/2013

100

4

students were

benefited

9 National Deworming Programme

of Students of C.C.H.S.School and

Shishu Mandir

08-06-2013 106

2

students were

benefited

10 National Vitamin - A supplementation programme

08-08-2013 174 students were benefited

11 Blood Group Examination of students

of C.C.Shishu Maandir

12/08/2013 to

20/08/2013

110 students were

benefited

12 Blood Group Examination of students

of C.C.H.S. School

08-05-2013 820 students were

benefited and issued

Laminated blood

group card

13 Lecture of " Balanced Diet " by Dr.

Gauri Adhaulya

27/08/2013 to

29/08/2013

75 women were benefited

14 Comprehensive Health Evaluation

Camp by Thyrocare Raipur Services

09-08-2013 154 126 staff, 18 workers,

10 others were

benefited

15 Statutory Eye check-up camp (by Dr.

Gopal Janswami) Opthalmologist,

Ryp.

25/09/2013 42 plant and mines

workers were

benefited

16 Nephrology camp by Ramkrishna

Care hospital, raipur

27/09/2013 18 persons were

benefited

17 Bone Mineral Density camp by Shree Narayana Hospital, Raipur

20/10/2013 75 staff-70, workers-03, Others-02 were

benefited

18 Lecture of " Awareness and

Investigation of Pregnant females " by

Dr. Gauri Adhaulya

28/10/2013 to

29/10/2013

134 Bahesar-41,

Tandwa-29, workers

colony-36, and

kundroo-28 Girls and womans were

benefited

19 Haematology camp Dr. Suman Mittal,

Haematologist Mittal Hospital Raipur

23/11/2013 41 staff-33, workers-3,

villagers-5 were

benefited

20 Spirometery examination of Plant 25/11/2013 to 104 workers were




Workers 26/11/2013 benefitted

Year 2014

Sl.No. Name Of Camps Organised Date Benefited Persons

1 Free Investigation Of Sickle Cell Anemia Camp

30/01/2014 573 (In Which 74 Persons Found Sca Positive)

2 National Pulse Polio

Programme

19/01/2014 -

21/01/2014

189 (Boys-105 &Girls-84)

3 Periodical Medical

Examination Of Permanent

Workers

10/02/2014 -

19/02/2014

294 No. Of Persons Benefitted

4 National Pulse Polio

Programme

23/02/2014 -

25/02/2014

178 (Boys-92 &Girls-86)

5 Awareness Programme Of School Girls On

17/02/2014 99 Girls Students

Topic Of 'Adolescence And

Puberty'

6 Eye Check-Up Camp By Dr.

Gopal Janaswami

03-12-2014 69 (Staff-02, Workers-66 &

Others-1)

7 Blood Donation Camp 29/03/2014 81 (Staff-34, Workers-26 ,

Others-9 & Vtc Students-12)

8 Free Orthopedic And

Physiotherapy Camp By Dr. Sachin Mall & Dr. Manish

Tiwari

29/04/2014 57 (Staff-32, Workers-21 &

Others-4)

9 Free Diagnostic Camp For

Detection Of Hep.-' B' And 'C'

By Roche Scientific Company

06-10-2014 309 (Staff-122, Workers-117 &

Others-70)

10 National Health Filaria

Eradication Programme

01/07/2014 -

03/07/2014


11 Blood Group Examination Of Workers

Jul-14 871 No. Of Persons Benefitted

12 Awareness Programme For

Villagers(Females) And

Students On Topic 'Hiv'

26th,28th, &29th

July2014


13

General Health Check Up Of

Cchs School Students

C.G. Board 01/08/2014 -

04/08/2014

224 Students

Cbse Board 05/08/2014-14/08/2014

755 Students

Shishu Mandir 07/08/2014-

14/08/2014

220 Students

14

Blood Grouping Of Cchs

School

Cbse Board 25/08/2014-

27/08/2014

91 Students

221 Students

C.G. Board 28/08/2014 22 Students


08/09/2014

108 Students

15 Free Dental Check-Up 09-04-2014 Students Of Cchs School-49

Others-03

16

Deworming Progrmme Of Cchs School

09-02-2014

C.G. Board 221 Students




Cbse Board 770 Students

Shishu Mandir 110 Dtudents

17

Refraction Test 18/09/2014

Staff 09 Staff

Workers 38 Workers

Total 164

Others 06 Others

Students 111 Students

18 Thyrocare Diagnostic Camp 28/09/2014 209 ( Staff-167, Workers-24

& Others-18 )

19 Free Cardiac Health Check-Up

Camp By Dr. S.S. Mohanti, Shri Balaji Super Seciality

Hospital, Raipur

18/10/2014 64 ( Staff-51, Workers-10 &

Others-03 ) Ecg Was Free For All 64 Patients Echo Was Also

Done For 20 Patients Free Of

Cost

20 Free Bone Mineral Density

Test By Dr. Vipul Prashant,

Sree Narayna Hospital Raipur

11-09-2014 209 ( Staff-92, Workers-06 &

Others-24 )

21 Free Haematology Camp By Dr. Suman Mittal Mittal

Hospital, Raipur

15/11/2014 51 ( Staff-43, Workers-06 & Others-02 )

22 Free Gastroentrologist Camp

By Dr. Sandeep Pandey ,

Ramkrishan Care Hospital

16/11/2014 23 ( Staff-07, Workers-09 &

Others-07 )

23 Periodical Medical

Examination Of Contractor

Workers

01/12/2014 -

17/12/2014


24 Free Diabetic, Thyroidism,Neuropathy &

Obesity Check-Up Camp By

Dr. Tarun Mishra, Raipur

12-07-2014 60 ( Staff-46, Workers-08 & Others-06 )

Year 2015

Sl.No. Name Of Camps Organised Date Benefited Persons

1

National Pulse Polio Programme

18/01/2015 -

20/01/2015

206 (Boys-110 &Girls-96)

22/02/2015 -

24/02/2015

176 (Boys-95 &Girls-81)

2

Swine Flu Vaccination Camp -

Phase-1

18/01/2015 -

20/01/2015


Phase-2 30/03/2015 -

01/04/2015


3

Periodical Medical Examination

Of Permanent

16/03/2015 -

01/04/2015


4

Refraction Test By Dr Gopal

Janaswamy

21/03/2015

Staff 01 Staff

Workers 58 Workers

Others 02 Others

5

Blood Donation Camp

Association With Redcross

Society, Raipur

31/03/2015

55 Staff

42 Workers

04 Others

Vtc Students




6 Free Diagnostic Camp For

Detection Of Hep.-' B'

07-09-2015

139 Staff

And 'C' By Hetero Health

Care In Association With

72 Workers

Dr Lal's Path. Lab 20 Others

7

General Health Check Up Of

Cchs School Students

C.G. Board 01/08/2015 -

04/08/2015

207 Students

Cbse Board 05/08/2015-

14/08/2015

799 Students

Shishu Mandir 17/08/2015-22/08/2015

245 Students

8

Blood Grouping Of Cchs School

Cbse Board

24/08/2015-

25/08/2015

96 Students

C.G. Board 26/08/2015 72 Students


09/09/2015

97 Students

9

Awareness Cum Hiv/Aids Test

Camp

09-12-2015

02 Staff

53 Workers

51 Others

10

Deworming Programme Of

Students Shishu Mandir ,

Baikunth

21/09/2015

221 Students

11 Free Dental Check-Up 22/9/2015 Students Of Cchs School-90

Others-05

12

Thyrocare Diagnostic Camp

10-04-2015

173 Staff

35 Workers

Total 225

17 Others

13 Free Cardiac Health Check-Up

Camp By Dr. S.S. Mohanti,

Shri Balaji Super Seciality

Hospital, Raipur

31/10/2015 74 ( Staff-58, Workers-11 &

Others-05 ) Ecg Was Free For

All 74 Patients Echo Was Also

Done For 25 Patients Free Of

Cost

14 Free Haematology Camp By Dr. Suman Mittal Mittal Hospital,

Raipur

29/11/2015 47 ( Staff-35, Workers-07 & Others-05 )

15

Free Nephrology Camp By Dr.

Sunil Dharmani

12-05-2015 17 ( Staff-14 & Workers-03)

Narayana Hrudayalya Mmi

Hospital, Raipur

16

Free Gastroentrologist Camp

By Dr. Sandeep

13/12/2015 34 ( Staff-27, Workers-06 &

Others-01 )

Pandey , Ramkrishan Care Hospital, Raipur

17 Free Bone Mineral Density Test

By Meyer Vitabiotics

15-16/12/2015 310 ( Staff-153, Workers-104 &

Others-53 )

18 Vitamin-A Supplementation Programe & Deworming

Programme

21/12/2015 48 (Boys-27 & Girls-21)




19

Refraction Test By Dr Gopal

Janaswamy

23/12/2015

Staff 02 Staff

Workers 46 Workers

Others 01 Others

Students 07 Students

Year 2016

Sl.No. Name Of Camps Organised

Date

Benefited Persons

1

National Pulse Polio

Programme

17/01/2016 -

19/01/2016

181 (Boys-86 &Girls-95)

21/02/2016 -

23/02/2016

167 (Boys-81 &Girls-86)

18/04/2016 -

20/04/2016

227 (Boys-110 &Girls-117)

2 Free Sickle Cell Anemia Detection Camp With

Collaboration O Pt.

J.M.M.Medical College, Rpr

16.02.2016 466 (In Which 60 Persons Found Sca Positive)

3

Review Of The Lab Report For

Form - 21

By Haematologist 20/01/2016 08 Workers

By Nephrologist 25/02/2016 38 Workers

4

Free Respiratory Health Check-Up Camp

16/03/2016

27 Staff

34 Workers

05 Others

5

Blood Donation Camp

Association With Red Cross

Society, Raipur

31/03/2016

44 Staff

50 Workers

04 Others

08 Vtc Students

6

Diabetic & Thyroid Diagnostic

Camp By Thyrocare In Association With Abott India

5/4/2016

65 Staff

13 Workers

06 Others

8 Health Check-Up Of Students

Of Cchss School

1/8/2016 To

31/8/2016

1091 Students Were Benefited

9 National Health Deworming

Programme For Cchs School

Cbse, Cg & Shishu Mandir

1/9/2016 To

3/9/2016

1230 Students Were

Benefited

10 National Health Programme Vitamin - A Supplmentatin

7/9/2016 133 Students Were Benefited

11

Dental Check-Up For

Detectwed Student

22/9/2016 87 Students Were Benefited &

31 Students Were Treated

12

Thyrocare Diagnostic Profile Of

Specialized Test For A

Comprehensive Health Evaluation Camp

25/9/2016

204 Staff

24 Worker

23 Others




13

Free Cardiac Health Check-Up

Camp

16/10/2016

66 Staff

6 Workers

5 Others

14 Free Eye Refraction Test Camp 9 &

10/11/2016

413 Persons Were Benefited

15

Free Diabetic, Thyroidism,

Neuropathy & Obesity Check-

Up Camp

11/11/2016

40 Staff

9 Workers

10 Others

16

Free Haematology Camp

26/11/2016

37 Staff

3 Workers

6 Others

17

Awareness Cum Hiv / Aids Test

Camp

1/12/2016

4 Staff

51 Workers

75 Others

18

Free Nephrology Camp

3/12/2016

13 Wstaff

3 Workers

4 Other

19

Free Gastro Health Check-Up

Camp

4/12/2016

15 Staff

4 Workers

2 Other

20

Free Bone Mineral Density Test

Camp

12 &

13/12/2016

160 Staff

104 Workers

109 Others

21 Awareness Programme Of

School Girls Ontopic Of 'Adolescence And Puberty'

21-

22/12/2016

58 Girls Students Were

Benefited

22 Blood Group Remaining

Contractor Workers/

Permanent Workers

12/26/2016 30 No. Of Workers Were

Benefitted

Year 2017


Date Benefited Persons

1

National Pulse Polio Programme

29/01/2017 - 31/01/2017 160 (Boys - 68 & Girls - 92)

02/04/2017 - 04/04/2017 130 (Boys-67 & Girls-63)

2

Free Ent Check-Up Camp By Dr. Gaurav Ahluwalia

1/31/2017

39 Staff

15 Workers

12 Others

3 Awareness Program For Vtc And Schools Students On "Sickle Cell Anemia "

2/7/2017 130 Vtc

2/8/2017 126 Cg Board

2/9/2017 71 Cbsc

4 Free Sickle Cell Anemia Detection Camp By Pt. J. M. M. Medical College, Rpr

13/02/2017 310 (In Which 39 Persons Found Sca Positive)




5

Blood Donation Camp Association With Red Cross Society, Raipur

31/03/2017

42 Staff

20 Workers

09 Others

17 Vtc Students

6 Awareness Program For School Girl On Topic Of " Puberty And Adolescence

21/04/2017

28 Cg Bord

23cg Bord

7 Refraction Test By Dr. Gopal

Janaswamy

27/04/2017 34 Workers

8 Free Orthopedic & Physiotherapy Camp By Mmi Narayana Multispeciality Hospital, Rpr

29/04/2017 20 Staff

15 Workers

04 Others

9 Tuberculosis Screening Camp By Chc Tilda

24/05/2017 To 25/05/2017

719 Persons Were Benefited

10 Free Respiratory Health Check-Up Camp By Mmi Narayana Multispeciality Hospital, Rpr

6/10/2017

20 Staff

32 Workers

01 Others

11 National Health Deworming Programme For

8/10/2017

Century Cement Sr. Secondary School (Cbse)

848

Century Cement Higher Secondary School (C.G. Board)

254

Pre Primary School 239

L.No. Name Of Camps Organised

Date

Benefited Persons

12 General Health Check-Up Of Student Of

Cchs (Cg)School Baikunth 17/08/2017-22/08/2017

235

Cchs (Cbse) School Baikunth 23/08/2017-01/09/2017

762

Pre Primary Cbse School 11/09/2017-16/09/2017

263

13 Thyrocare Camp

9/10/2017

182 Staff

041 Worker

027 Others

14 General Health Check Up Of Remaining Students

9/23/2017 84

15 Vit.-A Supplementation Programme For Pre Primary School

04-05/10/2017

266

16 Blood Group Examination Camp Of Students (Only New Admission)




C.C.Sr.Sec. School (Cbse) 18/09/2017-20/09/2017

9

Cchs (Cg) School 04/10/2017-05/10/2017

65

Pre Primary Cbse School 04/10/2017-05/10/2017

19

17 Dental Check - Up Camp For School Students By Specialist. (Only For Selected Cases)

10/12/2017 064 Students Were Benefited

18 Free Orthopedic & Physiotherapy Camp By Medishine Hospital, Rpr

10/8/2017

034 Staff

012 Worker

010 Others

19 Free Cardiac Camp By Bala Ji Hospital

10/15/2017

058 Staff

011 Worker

007 Others

20 Eye Check - Up Camp For School Students By Specialist. (Only For Selected Cases), Hem Operator & Driver By Sgv Hospital

25 - 26/ 10 / 2017

065 Staff

035 Worker

032 Others

72 Operator & Driver

156 Studens

21 Free Diabetic Camp By City Hospital

10/29/2017

057 Staff

014 Worker

016 Others

22 Free Nephrology Camp By Mmi Nh

11/4/2017

29 Staff

01 Workers

06 Other


Date

Benefited Persons

23 Free Gastro Health Check-Up Camp By Ram Krishan Care

11/12/2017

29 Staff

4 Workers

3 Other

24 Medical Check-Up Of Masons & Contractors Of Rural Areas Of Raipur At Mandirhasoud

11/18/2017 80 Persons Were Benefited

25 Free Haematology Camp By Dr. (Mrs.) Suman Mittal (Haematologist)

11/25/2017

038 Staff

004 Worker

006 Others

26 Awareness Programme On Hiv/Aids

15-30/11/2017

104 Truck Driver

168 Students - Boys

117 Students - Girls

160 Teachers+Supervisor+Workers

207 Female (Near By Villages & Colony)




27 Hiv/Aids Test Camp” Association With Chattisgarh State Aids Control Society

12/1/2017

007 Staff

051 Worker

116 Others

28 Training And Emergency Management Workshop On "Basic Life Support" By Ram Krishan Care Hospital

12/5/2017 45 Persons

29 Free Bone Mineral Density Test Camp

12 & 13/12/2017

138 Staff

087 Workers

050 Others

30 Free Diagnostic Camp For Detection Of Hep." B" And "C" By Hetero Health Care

12/21/2017 045 Staff

087 Workers

089 Others

Immunization during Last 5 years

Year POLIO BCG DPT TT M-

VAC

HEP-

B

TYPHOID HIB MMR RABIPUR C.POX E-

5

E-

4

HEP-A Total

2013 138 9 91 1172 40 54 4 4 11 44 10 0 0 5 1582

2014 148 10 90 1111 31 10 14 5 18 34 3 35 2 12 1523

2015 100 15 70 945 28 4 2 2 7 38 9 11 0 5 1236

2016 69 4 48 857 20 14 8 0 7 31 6 1 3 4 1072

2017 58 3 45 862 15 2 2 0 1 14 2 0 0 0 1004

Total 513 41 344 4947 134 84 30 11 44 161 30 47 5 26 6417

Rural Medical Services (Village Camp Organised) during last five years

Years Adult Child Total

Male Female Male Female

2013 301 302 296 377 1276

2014 401 471 285 314 1471

2015 305 488 214 238 1245

2016 335 345 208 203 1091

2017 316 319 234 223 1092

The village camp organised at Bahesar, Kundru, Tandwa, Nakti, Jalso

Education

Nursery, Higher Secondary & College

In order to Right to education, Century Cement management is operating Nursery ,

Higher Secondary & College to ensure quality education. Children’s from around 15 – 20

villages are getting beneficiated.




Social and Community Welfare Programmes

Drinking Water - There is a chronic shortage of water in nearby areas of our Plant.

There is a chronic shortage of water in nearby areas of our plant. Sustained efforts were,

therefore , made to augment water supply and storage facilities by way of shrking bore

wells, deepening and widening village ponds, installing of Hand pumps and laying of

water pipeline.

Providing drinking water to the nearby villages through water tankers. Arranging (Piau)

drinking water at various public places. In a scheduled interval supply of 1 lac litre

drinking water through pipe line to the Village Bahesar. In a various occasions (social /

family gathering) supply of water.

Repairing and maintenance of Hand Pumps provided at nearby villages around 10 to 15

villages.Our water tankers supply water to the worst affected and approachable village

during summer months.

Mahila Mandals - Mahila Mandals have been formed in nearby villages, and

assistance given for construction of Mahila Mandal Bhawans and purchase of musical

instruments and religious books. This has been appreciated by the Govt bodies and

the ocals.

Provision of Artificial Limb ("Jaipur Foot") Camp Etc:

As a measure of desirable human relationship, apart from giving full and free

medical care, we provide adequate help to those who meet with accidents. Artificial

limb have been provided so far as under:-

Others Services

Construction of additional class rooms, repair of school buildings and construction of boundary walls.

Construction of Toilet , water pit & levelling of play ground in the nearby villages schools.

Lane concreting at nearby villages

Contribution in Social and Community Welfare Programme

Sponsoring in sports, cultural events in the nearby villages.

Contribution in fair in the nearby villages.

Construction of Bathing Ghat at village ponds.

Construction of Bridge on public roads.

Services of fire tender being sent to extinguish the fire in the surrounding villages.

Services of Ambulance being provided to the villages in case of any emergency.

Development of sports and cultural activities

Century Cement have been organising inter village sports competitions particularly

those of Football, Volley ball, Basketball and Kabaddi. Century Cement have developed

suitable play fields in the villages and provided sports gear. In order to promote

sports in the rural areas, Century Cement have been organising various sports & games

and also giving prizes and gifts to the competitors on the occasion of Republic Day

and Independence Day.




Century Cement have given due attention to the promotion of local culture and

customs. Towards this aspect we organise their Folk dances and other cultural

activities and present suitable gifts. Century Cement also help them in organising

fairs (Mela) such as Dushehra and other activities particularly recitation of Ramayan

and Geeta.

In order to promote goodwill and comradeship amongst the other Cement Plants in the

region, a number of sports and cultural events are being organised in rotation.

Expenditure towards Corporate Social Responsibility during last five years are as

under:-

Year Total Expenditure incurred, ₹ lac

2013-14 106.44

2014-15 160.53

2015-16 180.25

2016-17 139.77

2017-18 116.60

(V) Connectivity (traffic and transportation road/ rail/metro/ water ways etc)





NH130 and 26 KM from Kharora towards Raipur – Balodabazar

(VI) Drinking water management (source and supply of water)

The river water/mine water reservoir has been used as source of water for drinking

water. Water treatment plant has already been provided to ensure the potable quality

of water. Water is being supplied to nearby villages also.

Rainwater harvesting in Plant and Colony area

S.No. Method applied for Rain Water Harvesting Quantity of rain water

harvested(Cum)

A Plant Area

1 Rooftop Rainwater Harvesting 800

2 Black topped roads and cemented area 2300

3 Open Land / Green belt area

Expected Rainwater Recharge from Plant area 2300

B Colony Area

1 Rooftop Rainwater Harvesting 1760

2 Black topped roads and cemented area

3 Open Land / Green belt area

Expected Rainwater Recharge from colony area 1760

Total Rainwater Recharge Potential in the Plant

Premises and Colony

4060




Roof Top Rainwater Harvesting

The total area of the Mine, Plant & Colony complex is to the tune 5871190 Sq meter the distribution of the land use for computing the rainfall runoff is

tabulated below:

Sr.No. Location Area (m2) Runoff

coefficient

Average

Annual rainfall (m)

Annual

runoff generated

in (m3)

1 Roof area sheds 12,158 0.9 1.00 10,942.20

2 Paved area (roads)

34,280 0.7 1.00 23,996

3 Green belt 7,72,270 0.2 1.00 1,54,454

4 Open land 9,67,599 0.15 1.00 1,45,139.80

Total 17,86,307 3,34,532

Rain Water Harvesting Work Done at Factory & Colony S.N. Location Roof

Area M2

Remarks

Colony Area

1. Mini Bunglow Duplex Block

No. 3

410 4 Nos. Downtake PVC Pipe 100mmDiameter

provided to discharge roofra in water to RWH Pit through covered drain. Completed on June

2008.

2. Mini Bunglow Duplex Block

No. 4

410 4 Nos. downtake PVC Pipe 100 mmdiameter

provided to discharge roofrain water to 110mm

dia. Bore holeCompleted on May 2009

3 College Building 703 3 Nos. downtake PVC Pipe 100 mmdiameter

provided to discharge roofrain water to 110mm dia. Bore holewith provided suitable brick

masonry chamberCompleted on February 2011

4. Hospital Building 137 2 Nos. downtake PVC Pipe 100mm dia. provided

to discharge RR water to 110mm dia. Bore hole.

Completed on February 2011

5. Club building 335 3 Nos. downtake PVC Pipe 100 mmprovide to

discharge RR water to 110mm dia.bore hole

with 3.00 metre length casing pipeCompleted on February 2012

6. Recreation Centre 525 3 Nos downtake PVC Pipe 100 mm dia.provided

to discharge RR water to 110mm dia. Borehole.

Completed on June 2012

7. School Building 750 8 Nos. downtake PVC Pipe 90 mm diaprovided

to discharge RR water to 110 mm

dia. Bore hole. Completed on March 2013

8. New Super ”A” Quarters

Block No. 1 & 2

1018 8 Nos. downtake PVC Pipe 100 mm

diameterprovided to discharge RR water to

chamberhaving 8 Nos. bore holes 0f 110mm

dia. Completed on January 2015.

9. Mini Bunglow (S/S) No. 3 to

8

650 10 Nos. Downtake PVC Pipe 100 mm

diameterprovided to dischargs roof rain water to 110 mmdia. borehole completed on May 2017




10. School Building 750 10 Nos. Down take PVC pipe 90mm dia.

Provided to discharge RR water to 110mm dia.

Dia. borehole completed on May 2017

Factory Area

11. Power Plant Building 300 4 Nos. downtake PVC Pipe 100 mm

Diameterprovided to discharge to RR water 110 mmdia. Borehole. Completed on May 2011

12. Work Shop Building 780 8 Nos. downtake PVC Pipe 100 mm

diameterprovided to discharge to RR water 110

mmdia. bore hole with brick masonry

chamber& 3.00 metre length casing

pipe.Completed on June 2014

13. Coal Gantry Roof Area 1875 11 Nos. downtake pipe 100 mm diameterprovided to discharge to RR water 110

mmdia. bore hole with brick masonry

chamber& casing pipe 3.00 metre

length.Completed on July 2014

Total 8643

S.N. Building Roof Area M2 Average Rain

Fall M Quantity of Rain Water Harvested KL

Remarks

1 8643 0.728 6292

Considering 75% loss due to Evaporation & overflow 4719 KL Rain Water Harvested/

Based on the above table it is evident that 3,34,532 + 4719 = 3,39,251m3/year runoff is

being generated from the mine ,plant and colony complex which can be considered for

ground water recharge. The firm has constructed total eight (8) number rainwater

harvesting structures four structures at surrounding of School building and two

structures near to the Club house & colony of the plant complex located at the out flow

point of the storm water drains. Two numbers RWH structure constructed near mine

office. The location of the recharge structures constructed is shown in detail Layout

plan. The details of the Recharge -Structures that are constructed are shown below. The

envisaged recharge pits with recharge well would annually recharge around 3,39,251

m3. It is proposed that the overflow from these recharge structures and the runoff

generated from the additional catchments is being diverted towards the abandoned mine

pit reservoir.

(VII Sewerage system

Proper sewerage net work has been designed for the industrial and residential area.

The Sewage Treatment Plant (250 x 2 KLD) & 60 KLD to take care of the effluent

generated from industrial & domestic waste.

(VIII) Waste management

Waste water Treated in the STP and treated effluent water are being re-used in the

plant process and gardening purposes and solid waste are being used as manure.

(IX) Solid waste management




Proper Solid and hazardous waste management system with statutory permission is

already in operation. No other management is required.

(X) Power requirement & supply / source.

As submitted power is being met through captive TPP & Solar Plant and remaining is

being taken from CSEB. The same shall be continue in future also.

7 REHABILITATION AND RESETTLEMENT (R & R) PLAN.

(I) Policy to be adopted (central/ state) in respect of the project affected persons

including home oustees, land oustees and landless laborers (a brief outline to be

given).

No R&R plan is required as no displacement of people is proposed for the project. The

expansion of Clinker production for Kin No.1 & 2 and increase in cement production is

proposed within the existing operational Kilns, within the Cement Plant premises.

8 PROJECT SCHEDULE AND COST ESTIMATES

(I) Likely date of start of construction and likely date of completion (time schedule

for the project to be given)

Construction activity will involve installation of few new process equipment. The total

project implementation is estimated to take around 10 months considering that lines 1

and 2 will be upgraded in succession (and not simultaneously). Only the civil work

should be carried out simultaneously in case of pre-heater tower and common TAD

support.

(II) Estimated project cost along with analysis in terms of economic viability of the

project

Total capital Investment cost of proposed expansion is Rs 48.41 cores and Rs. 2.22

crores will be spent for Environmental Management Plan. The estimated investment

Cost for the project has been based on the requirement of fixed and non-fixed assets

for cement plant.

Parameter Unit Value

Upgraded Clinker Production tpd 6060

Annual Clinker production tpa 20.0 Lac

Specific heat consumption kcal/kg cl 750

Days of operation Nos 330

Calorific value of mix fuel kcal/kg fuel 6940

Fuel Savings annual tons 12800

Saving Power Consumption in

clinkerization

kwh/t clinker 3.08

Power savings annually kwH 35820000

Investment (Capex excluding taxes

and duties)

INR crores 48.4

Investment per ton of enhanced clinker INR/ annual ton 1467




9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)

(I) Financial and social benefits with special emphasis on the benefit to the local

people including tribal population, if any in the area

The financing of the project shall be sourced from the internal accruals. In view of the

acceptable payback period, the project is financially feasible.

Based on the growing demand for Cement over the next 10 years, the proximity of the

project location to these markets is an advantage with respect to reduction in freight of

cement to these markets. The financial viability also shows a good payback period for

the project. Considering the above, Century Cement is planning to go ahead with the

project, once it gets all the statutory approvals for this enhancement project.

prefeasibility report for up-gradation in cement plant at century...

Documents