presentation cables 2006 - rtm & rdw graph vs pict
TRANSCRIPT
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
1/39
SOLVAY
Cables 2006
ConferenceClassification of cables:
The PVC answer
Richard ThommeretSOLVIN Marketing Manager
Roland DewittSOLVAY - DCRT-HSE - Products
Regulatory Affairs
Cologne, 15 & 16 March 2006
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
2/39
SOLVAY
Content
Who is SolVin?
Global PVC Markets by Region andTrends
European PVC Markets byApplication
The PVC Cable Market
Main Drivers of the Cable Market
Innovation in PVC
SOLVAY
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
3/39
SOLVAY
Who is SolVin ?
SolVin is a leading European manufacturer of PVC and associated products.
Foundation : January first 1999 by merging the vinyls activity of BASFand Solvayin Europe.
Ownership : Solvay 75% & BASF 25%.
Territory : Europe for SolVin and global presence through partnershipwith Solvay.
Employees (2005): around 2000
Products : Cl2, NaOH, EDC, VCM, S-PVC, E-PVC, VDC, PVDC, PVCCopolymers.
Turnover : > 1 billion
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
4/39
SOLVAY
Content
Who is SolVin?
Global PVC Markets by Region andTrends
European PVC Markets byApplication
The PVC Cable Market
Main Drivers of the Cable Market
Innovation in PVC
SOLVAY
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
5/39
SOLVAY
PVC World Consumption The Trend
kt
2201500
29400
11400
17500
50
6000
(2004)
0
5000
10000
15000
20000
25000
30000
35000
19451950 1960 1970 1980 1990 2000 2010
+3%/y
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
6/39
SOLVAY
PVC World Consumption in 2004
Rest of Asia-Pacific
24.5 %
WesternEurope
5 %
South America 20 %
North America23 %
EasternEurope
4.5 %
AfricaMiddle East
4%
China19 %
Total : 29.4 Million Tons
Sources : CMAI & Solvay
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
7/39
SOLVAY
PVC World Consumption in 2004
PVC versus GDP per capita
kg
PVC/
Capita
Source : CMAI & SolVin
AFRICA
INDIA
CIS
SOUTH AMERICA
MEAST
SEA
CENTRAL EUROPE
NEA
WEST EUROPENORTH AMERICA
0
2
4
6
8
10
12
14
16
0 5000 10000 15000 20000 25000 3000
CHINA
USD/Capita
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
8/39
SOLVAY
PVC World ConsumptionThe Trend
Sources : CMAI & Solvay
CONSUMPTIONGrowth rates % per Year
2004(kt)
North AMERICA 7090
Western EUROPE 5650
East. EUROPE & RUSSIA 847
CHINA 6905
REST OF ASIA - PACIFIC 6377
South AMERICA 1121AFRICA + Middle EAST 1410
WORLD 29400
1998
to2003
0.8 %
-0.1 %
15.0 %
1.1 %
-1.6 %
3.1 %
6.9 %
2.0 %
Region
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
9/39
SOLVAY
Content
Who is SolVin?
Global PVC Markets by Region andTrends
European PVC Markets byApplication
The PVC Cable Market
Main Drivers of the Cable Market Innovation in PVC
SOLVAY
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
10/39
SOLVAY
European PVC Market
Source SolVin
5650 kt in 2004
PVC consumption by Market
Western Europe
Packaging
10%
Agriculture
4%
Construction
67%
Electrical
8%
Others
7%
Automotive
3%
Sports/leisure
1%
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
11/39
SOLVAY
European PVC Market
Total consumption in 2004 : 5650 kt
The average trend for the 5 next years:
Moderate growth in Western Europe : +1%/y High growth in Eastern Europe : + 6-7%/y
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
12/39
SOLVAY
Content
Who is SolVin?
Global PVC Markets by Region andTrends
European PVC Markets byApplication
The PVC Cable Market
Main Drivers of the Cable Market Innovation in PVC
SOLVAY
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
13/39
SOLVAY
The European PVC Cable Market
European PVC Cable Market
Total consumption : 428 kt in 2004
2000-2005 in WE : -2%/y
PVC in cables
Good insulator for safe energy supply Above 55% among all polymers
Mostly in low voltage : > 75%
Telecom
Transport (Automotive)
Also used in Tunnels : < 1%...
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
14/39
SOLVAY
The PVC Cable Market
Source SolVin
Evolution of PVC Comsumption in Cables in Europe
0
100000
200000
300000
400000
500000
600000
700000
1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
t/y
West-Europe
Grand Total
EE + Russ ia
AAGR +/- 4%
AAGR +/- 1%
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
15/39
SOLVAY
Content
Who is SolVin?
Global PVC Markets by Region andTrends
European PVC Markets byApplication
The PVC Cable Market
Main Drivers of the Cable Market Innovation in PVC
SOLVAY
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
16/39
SOLVAY
Main Drivers of the
Wire & Cables Market In Grand Europe
Less cables in general
WE : Decrease of the cable market in volume
Delocalisation of production to EE, N-Africa and NE-Asia
Wireless trend accelerating (Bluetooth)
Telecom cables affected since mid 90
In EE + Russia : Increase of the cable market
New buildings, reconstruction
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
17/39
SOLVAY
Trends for PVC in the
Wire & Cables Market
Less apparent consumption of PVC due to :
Inter Polymer competition HFFR accounts for +/-5% but high growth
Some trade influences
Export of PVC Compounds to EE + Russia
Imports from SE-Asia
PVC cables
Finished goods
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
18/39
SOLVAY
PVC Net Trade from Europe in 2004
Western Europe
Africa Middle East - Asie
C/C:13.9 kgC/C : 3.1 kg
305 kt
Eastern Europe
270kt
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
19/39
SOLVAY
Trends for PVC in theWire & Cables Market
The average Trend in the next 5 years
PVC Consumption
Slight Growth in Grand Europe : +1%/y
Slight decrease in WE : -1%/y
Clear Growth in EE : +4%/y
PVC Compounding
Innovation in new grades
Higher performances
Higher Recycling of composite materials from cables
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
20/39
SOLVAY
Content
Who is SolVin?
Global PVC Markets by Region andTrends
European PVC Markets byApplication
The PVC Cable Market
Main Drivers of the Cable Market Innovation in PVC
SOLVAY
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
21/39
SOLVAY
SolVin Awards for PVC Innovation (2004)
Eurocompounds (Starcom)
XL seriesPVC-P compound cross-linkable andflame retardant.
E/8000 series
Compound of PVC-P blended with TPU,NBR, TPU/NBR for technical cables.
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
22/39
SOLVAY
SolVin Awards for PVC Innovation (2004)
Eurocompounds (Starcom)
E/7000 series
PVC-P compound with very high flameretardancy, very low smoke and acidityemission.
Gebauer und Griller Kabelwerk
PVC-P compound with very hightemperature resistance up to 125C, forautomotive applications
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
23/39
SOLVAY
SolVin involved in PVC recycling
FeedFeed
DissolutionDissolution
AdditivesAdditives
PrecipitationPrecipitation
FilteringFilteringSecondarySecondaryMaterialMaterial
PVC/SolventPVC/Solvent
SolutionSolution
Spin DryingSpin Drying AirAir
PVCPVC
DryerDryer
Solvent CleaningSolvent Cleaning
SteamSteam
WaterWaterTreatmentTreatment
PVCPVC
PrecipitationPrecipitation
Vinyloop
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
24/39
SOLVAY
THANK YOU FOR YOUR ATTENTION
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
25/39
SOLVAY
Cables 2006
ConferenceClassification of cables:
The PVC answerRichard Thommeret
SOLVIN Marketing Manager
Roland DewittSOLVAY - DCRT-HSE - Products
Regulatory Affairs
Cologne, 15 & 16 March 2006
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
26/39
SOLVAY
Purpose of regulation
European or national
Often legal text supporting a frame legislation
Europe
European law
referring to
Framework laws (Directives)
Purpose: definition of collective desires or humanprotection, such as health, safety, environment,...
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
27/39
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
28/39
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
29/39
SOLVAY
ER2: Safety in case of fire
ER2, as all ER, refers to the works during their
lifetime (= period of occupancy or usage) "In case of fire" refers to the occurrence of a fire
and the immediate impact on users, occupants
and the construction, including the rescue period
"In case of fire" does not refer to the longer
terms consequences of a fire
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
30/39
SOLVAY
ER2: Safety in case of fire
Active protection means
Passive protection means Fire Safety Engineering, including the selection of
systems, the design of products and the choice of
materials Essential characteristics:
release of heat
release of smoke (visibility and toxicity)
fire propagation
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
31/39
SOLVAY
ER2 and cables
Proposal for a system of
Classes of reaction to fire performance for cables 7 classes: Aca, B1ca, B2ca, Cca, Dca, Eca and Fca
Classification criteria:
Heat release (total and peak), FIGRA (growth index) andflame spread
Additional classification (for B1ca to Dca):
Smoke production (total and peak), flaming droplets,smoke acidity
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
32/39
SOLVAY
ER2 and smoke acidity
What is the justification of such a parameter regardingER2 ?
acidity testing is inappropriate for assessing actual gastoxicity
carbon monoxide is completely ignored
the test method referred to is not a performance-basedtest
(short-term) corrosivity is not a threat for safety
smoke acidity does not address any of the provisionsunder ER2 of the CPD
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
33/39
SOLVAY
Some reference values (ppm)
0.441795100420AEGL-2 (10 min.)
6.2271706201700AEGL-3 (10 min.)
?50211001500UITP (transport)
150165290038005700ISO 13344
308550010001200ISO/TS 13571
(30 min.)
25030501200IDLH (workshop)
AcroleinHCNHFHClCO
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
34/39
SOLVAY
Reference toxicity ratio
9555.92250.230.24AEGL-2 (10 min.)
274231000.10.36AEGL-3 (10 min.)
?2?0.0140.07UITP (transport)
3823250.50.67ISO 13344
4011.8330.420.83ISO/TS 13571
(30 min.)
6001250.0250.04IDLH (workshop)
Acrolein
/CO
HCN
/HCl
Acrolein
/HClCO/HFCO/HCl
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
35/39
SOLVAY
Smoke toxicity study
According to DIN 53436 (tube furnace)
On cables and cable compounds:PVC, PE/EVA and PE-X
Temperature: 600C (pre-flash over)
Oxygen: 5% and 15% (as recommended inISO/TR 9122-1 and IEC 60695-7-1)
Gas analyses: CO, CO2, O2, HCl, acrolein,
formaldehydeECVM / SP (Boras, Sweden) - 2004
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
36/39
SOLVAY
DIN 53436
Tube Furnace test
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
37/39
SOLVAY
Cables (compounds) toxicity ratio
4.954.533.703.6515% vs 5% O2 (PE/EVA)
0.610.600.600.60Low smoke PVC vsPhthalate free PVC
0.390.430.540.57PE/EVA vs PE (sheathing)
2.371.290.820.83PE/EVA vs PVC (insulation)
2.281.120.570.54PE-X vs PVC (insulation)
2.771.500.910.90PE vs Low smoke PVC
1.050.650.500.52PE/EVA vs Low smoke PVC
AEGL-2AEGL-3IEC
60695
ISO
13344according to
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
38/39
SOLVAY
Conclusion
Toxicity of fire effluents is primarily dependent on CO,then LMW organic chemicals and inorganic acids
Also, acid gases have no impact on short termcorrosivity and electric circuit integrity (main failurecause: bridging by soot)
The criterion on smoke acidity is irrelevant and is anunfortunate diversion from more realistic safetyparameters
Note: In terms of safety, the concept of "tenability" seemsmore appropriate (combination of heat, radiation, visibilityand toxicity)
-
8/8/2019 Presentation Cables 2006 - RTM & RDW Graph vs Pict
39/39
SOLVAY
THANK YOU FOR YOUR ATTENTION