presentation for flame arresters 副本
TRANSCRIPT
Susan YaoBusiness Development Manager
SJD TRADING CO., [email protected]
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general information – flame arrester• terminology• classification• legal foundations / norms• examples
product range of FireSafeTec• flame arrester• p/v-valves
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FireSafeTec GmbH
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Flame arrester (FA)
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Definition acc. ISO 16852
- device fitted to the opening of an enclosure,or to the connection pipe work of a system of enclosures
- intended function:is to allow flow but prevent the transmission of flame
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Application fields for flame arrester
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Flame arrester (FA)
oxygen
Ignition source
Flammable substance
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needed when:
explosive mixtures (fuel + oxygen) are transported, stored and processed
ignition sources are potentially available (open flames, sparks, hot surfaces and others)
Precondition for explosion
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Classification according installation location
in-line flame arresterflame arrester that is fitted with two pipeconnections, one on each side of the flame arrester
end-of-line flame arrester flame arrester that is fitted with one pipe connection only
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Classification according installation location
pre-volume flame arresterprevents flame transmission from inside of an explosion-pressure-resistantcontainment after ignition by an internal ignition source (e.g. a vessel or closed pipe work) to the outside, or into the connecting pipe work
pre volume in-line flame arrester
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pre volume end-of-line flame arrester
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Classification by type of explosion
explosionabrupt oxidation- or decomposition reaction with increase
intemperature, pressure or both at the same time
deflagrationexplosion with subsonic speed
detonation explosion with supersonic speed characterized by a shock wave
unstable detonationduring the transition from a
deflagration to a stable detonation (spatially limited area, depending
from pipe diameter, pipe configuration, explosion group and
others)stable detonationwithout signifant pressure-
or velocity change
athmospheric deflagration
pipe- deflagration
volume-deflagration
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Classification of detonation flame arresters
detonation
unstable detonation
stable detonation
DET 1
DET 2
DET 3
Designation according to ISO 16852:
tested for unstable detonation with restriction
tested for unstable detonation without restriction
tested for stable detonation with restriction
tested for stable detonation without restriction
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DET 4
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Combustion process in a pipeline
stable detonationunstable detonation
detonation
most L/DN < 50 L/DN > 50
v an
d p
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Classification by type of flamequenching
dry flame arrester element
static flame arrester elementmeasurable typemetal foil element
not measurable typegravel beds, sintered metals,
knitted mesh
dynamic flame arrester elementflow monitored
device high speed
valves
wet flame arrester elementflame arrester element with water
liquid seal, foot valve, hydraulic flame arrester
flame arrester with operating mediumPage 11 “ENGINEERED for SAFETY””www.valve4s.com\
Metal foil element – Core of the flame arrester element
• constructed of a crimped anda flat ribbon made of stainless steel
• precisely defined gap (measurable type)
• gap width from 0,2 to 0,9 mm available
metal foil element 0,7 mm
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Metal foil element – Mode of operation
Flamequenching
Gap length L
Gap
wid
th S
W
Gap width to large:flame propagation
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Gap width reducedor gap length enlarged:no flame propagation
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Classification by fire behavior – burn rating
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no burn time
Burn rating BCacc. to ISO 16852
„c“
„b“
„a“
stabilized burningconstant burning of a flame under stabilization at or near the flamearrester element
short time burningtemporary burning for a certain time of 1 min to 30 min
endurance burningstabilized burning for an indefinite time
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Classification by fire behavior
Examples for applications of end-of-line flame arresters:
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deflagration end-of-line flame arrester
deflagration- and short time burningend-of-line flame arrester
deflagration- and endurance burningend-of-line flame arrester
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Flame arresters and vents-safety requirements
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Our flame arresters are compliant with the following regulations:
guideline 94/9/EG Equipment and protective systems intended for use in potentially explosive atmospheres
EN ISO 16852 Flame arresters – performance requirements, test methodsand limits for use
Explosive atmospheres- Explosion prevention and protection Part 1: basic concepts and methodology
EN 1127-1
Our vents are additionally compliant with the following regulations:
EN 13463-1 Non-electrical equipment for use in potentially explosive atmospheres Part 1: Basic method and requirements
Non-electrical equipment for use in potentially explosiveatmospheres Part 5: Protection by constructional safety “c”
EN 13463-5
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Safety technical basics
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Classification of the explosion groups according to ISO 16852
Explosion group
Maximum experimental safe
gap in mm
NEC explosion groups
(USA, Kanada)
Reference gas
IIA1 (I) ≥1,14 methaneIIA >0,90 D propane
IIB1 ≥0,85
IIB2 ≥0,75
IIB3 ≥0,65 C ethylene
IIB ≥0,50
IIC <0,50 B hydrogen
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Maximum experimental safe gap (MESG)
testing device for maximum experimental safe gap
Maximum experimental safe gap(MESG)Maximum gap of the joint between the two parts of the interior chambers of a test apparatus, which when the internalgas mixture is ignited under specific conditions, prevents ignition of the external gas mixture through a 25 mm long joint for all concentrations of the tested gas or vapor in air.(IEC 60079-1-1)
Attention:The MESG is not comparable with the performed gap width of the metal foil element.
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Flame arresters and vents -Safety requirements
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Our company and our products are officially approved by a notified body under directive 94/9/EC:
notified body ident. no responsible for
IBExU - Institut fürSicherheitstechnik GmbH
0637 EC-Type ExaminationCertificate
IBExU - Institut für Sicherheitstechnik GmbH
0637 Production Quality Assurance acc. 94/9/EC - Annex IV
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Application - examples
in-line deflagration flame arrester in-line detonation flame arrester
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FST - flame arresters - design examples
FST102
in-lineflame arresters
end-of-line flame arresters
FST103
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FST106
FST200
flame arrester FST102
protective system:
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in-line deflagration or detonation flame arresterIIA1, IIA, IIB3, IIC1/4“ to 2“
explosion group:
nominal diameter:
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flame arrester FST103
protective system:
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in-line deflagration flame arresterIIA12“ to 3“
explosion group:
nominal diameter:
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flame arrester FST105
protective system:
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in-line deflagration ordetonation flame arrester
explosion group: IIA1, IIA, IIB3, IIC
nominal diameter: DN50 to DN200
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flame arrester FST200
protective system:
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end of line deflagration flame arrester
explosion group: IIA1, IIA, IIB3
nominal diameter: 1“ to 2“DN25 to DN400
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FST – Type designation (example)
FST 102 / 35-3/8“ / D2IIAp1,1T60-a
device type
- nominal size (NG)(diameter of flame arrester element)
- nominal diameter (DN)(diameter of flange or thread)
application
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FST – Type designation
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device type
FST 1 x x FST 2 x x FST 3 x x FST 4 x x FST 5 x x FST 6 x x FST 7 x x FST 8 x x FST 9 x x
in-line flame arresterend-of-line flame arrester pre-volume flame arrestervalves with flame arrester element valves without flame arrester elementline-mounted valves pilot-operated valve-special equipment
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FST – Type designation application
type of protection
explosion group
maximum operational pressure
maximum operational
temperature
L/D-ratio
burning class BC
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in-line deflagration flame arrester IIA p1,2 T60 L60 -bin-line detonation flame arrester D4 IIB3 p1,3 T60End-of-line deflagration flame arrester IIA1 p1,1 T60 -a
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Pressure vacuum valves
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application
composition
mode of operation
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Result of insufficiently venting
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Causes for overpressure
atmospherical warming
burning impact
filling
overpressure
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Causes for vacuum
atmospherical cooling and rainfall
vacuum
emptying
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p/v-valve FST420
protective system:
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end of line deflagration flame arrester with p/v-valveIIB3+5 to +50 mbar-2,5 to -50 mbarDN50, DN80, DN100
explosion group:
setting
pressure:setting vacuum:
nominal diameter:
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FST420 – main components
Overpressure valve insert
Vacuum valve insert
Flame arrester element
Tank pressure
Ambient pressure
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FST420 – mode of operation
Overpressure Vacuum
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Documentation
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following documents are part of our documentation:
• Test certificate acc. EN 10204
• Dimension sheet
• Pressure drop / volume flow diagram
• Declaration of compliance
• Instruction for operating and maintenance
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FireSafeTec GmbH
Many thanks foryour attention !
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