presentation for gantry crane
TRANSCRIPT
FCC GANTRY FOR DETECTOR LOWERING
STUDYPotential designs and Contractors
Julia CollinsThursday 25th of August 2016
Thanks to John Osborne (SMB-SE-FAS), Hubert Gerwig (EP-CMX-EI) , Raul Fernandez Ortega (SMB-SE-DOP)
Problem presentation In-situ (underground) assembly of detectors impractical CMS heaviest component: 2000 tons FCC (current) heaviest component estimate: approx. 6000 tonsDesign a static gantry crane capable of lowering 6000 tons down 200m
Gantry Crane system
Information regarding CMS Crane
Beam cross section Calculations Eurocodes 3
Estimates calculated CMS 1 2 3 4Load applied (t) 2000 6000 6000 6000 6000Column height (m) 24.1 25 30 30 40Beam span (m) 27.5 30 40 40 50Distance btw LP*(m) 12.7 20 24 24 32Steel grade S355 S355 S355 S410 S355Cross section (mm) h: 3300
b: 1150d: 2750tw: 25tf: 50
h: 4100b:1600d: 3390tw: 45tf: 75
h: 5350b:1900d: 5190tw: 60tf: 80
h: 5350b:1900d: 5080tw: 60tf: 80
h: 6500b:2000d: 5190tw: 70tf: 80
Self weight (t) 42.09 98.38 193.3 188.2 300*LP: Loading points
Column Calculations
CMS 1 2 3 4Load applied (t) 2000 6000 6000 6000 6000Column height
(m) 24.1 25 30 30 40Beam span (m) 27.5 30 40 40 50Distance btw
LP*(m) 12.7 20 24 24 32Steel grade of
beam S355 S355 S355 S410 S355
Main Beam cross section
(mm)
h: 3300b: 1150d: 2750tw: 25tf: 50
h: 4100b:1600d: 3390tw: 45tf: 75
h: 5350b:1900d: 5190tw: 60tf: 80
h: 5350b:1900d: 5080tw: 60tf: 80
h: 6500b:2000d: 5190tw: 70tf: 80
Self weight (t) 61 98.38 193.3 188.2 300Lo (m) 2.2 2.2 2.2 2.5 2.2Lm (m) 2.0 2.0 2.0 2.3 2.0Lk (m) 48.2 50 60 60 80
Steel grade of column 275 275 275 355 275
Column Beam cross section
h: 288.54b: 264.5
d: 193.67tw: 19.177tf: 31.75
r: not stated
W10X112 (US
specification)
h: 393.6b: 399.0d: 290.2tw: 22.6tf: 36.5r: 15.2
UKC 356X406X2
87
h: 393.6b: 399.0d: 290.2tw: 22.6tf: 36.5r: 15.2
UKC 356X406X2
87
h: 374.6b: 374.7d: 290.2tw: 16.5
tf: 27r: 15.2UKC
356X368X202
h: 419b: 407
d: 290.2tw: 30.6tf: 49.2r: 15.2
UKC 356X406X3
93
Past contractor: VSL for CMSMaximum capacity:
572.9 tonnes
4* 573 = 2292 tonnes (insufficient)
8* 573 = 4584 tonnes (insufficient)
Lifting equipment: DLTStroke: 500mm
Max fully equipped jack
weight: 12900kg
Safe working load: 1672 tonnes
4* 1672 = 6688 tonnes (sufficient)
Coiler
Vertikal.net
Further issues to look into■ Class 3 cross section will require stiffeners
■ Foundations – Need to be far enough away from shaft – This increases the lever arm and greatly increases the
moment generated– Larger cross section needed
Conclusion■ Based on calculations the crane itself seems feasible ■ Similar capacity cranes have been built before■ The concrete plug is not expected to be a problem■ Investigate further the hydraulic jacks for concrete plug and the
column foundations■ DLT manufactures appropriate stand-jackers
Thank You!