pressure

Pressure Measurement

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Milestones in pressure measurement

20062007

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Process Pressure: Cerabar T

Ceraphant T

Cerabar M

Cerabar S

Flow: Deltatop / Deltaset with Deltabar S

Level: Waterpilot

Cerabar S

Deltabar S

Deltapilot S

Differential Pressure: Deltabar S

Application Area

Pressure and Differential Pressure TransmittersPressure and Differential Pressure Transmitters

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Seals [Pa] P =[N][m²]

FA

A

F

Absolute / Gauge and Differential Pressure

Cerabar S/M/T & Ceraphant T

pressure0 bar abs.vacuum

0 bar relatmospheric pressure

(~1bar abs.)

Absolute pressure

Deltabar Sdp transmitter

Cerabar S/M/T

Ceraphant T

Absolute pressure

- Gauge Pressure +

Differential Pressure

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Sensor Technology

Metal Cell

Ceramic Cell (Ceraphire®)

CONTITE Cell for hydrostatic level

Diaphragm Seals

Ralph Knall

Slide 5 / 128

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Working Principle : Wheatstone Bridge

Monosilicone Strain Gauge

Channel with fill fluid

Metallic process membraneProcess connection

Process pressure

Metal Cell

Silicon Sensor for Process Pressure

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Features of monosilicon with diaphragm/chemical seals

max. pressure 700 Bar

max. temperature 400°C (with diaphragm seals)

Limitation of Silicon with diaphragm/chemical seals

an additional error due to temperature influence

thin and sensitive membrane

Sensitive against abrasion

Corrosion resistance makes expensive coatings necessary

Features of the silicon sensor

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Pressure transmitters with Metal Cell

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Purpose: Reduce the process temperature to suit the sensor limits and protect it from overheating

Rule of thumb:Reduction of 100°Cper 100 cm impulse pipe

Max. 150°C

Impulse Pipe systems (wet leg)

Impulse pipe

measuring cell

membrane

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Diaphragm Seals

Diaphragm Seal Version gauge

transmitter

1. screw on diaphragm seal2. welding3. filling with oil

Standard Version gauge

transmitter

Gauge Transmitter

Standard Version

dP transmitter

dP Transmitter

1. capillaries welded to the oval flange

Diaphragm Seal Version

dP transmitter

2. filling with oil

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Why ? => when impulse pipes (wet legs) can’t be used=> to transmit the pressure=> to protect the transmitter from overheating

application ranges- high temperatures- aggressive media- measuring points with bad mounting position

400 °C

Why Diaphragm Seal Systems

diaphragm seal with oil filling2nd membrane

measuring cell

1st membrane

max. 150°C

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Diaphragm Seal p/dp transmitter

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Special coatings and diaphragm seals

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Ceramic sensor for Process Pressure

Up to 40 times overload resistance

Resistant to alternating loads

Abrasion / corrosion resistant

Long-term stability 0.1 % per year

Ceraphire®: 99.9 % Al2O3

Up to 40 times overload resistance

Resistant to alternating loads

Abrasion / corrosion resistant

Long-term stability 0.1 % per year

Ceraphire®: 99.9 % Al2O3

Pressure

Absolute pressure cell

Gauge pressure cell

Atmospheric pressure Substrate

Substrate

DiaphragmDiaphragm Pressure

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Ceramic Cell (Gauge)

DRY CELL

no fill fluid

fully vacuum tight

3

1

2

1

2

3

process pressure

ceramic body with capacitor plate

bracing Ring

ceramic diaphragm with capacitor plate

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dp-flow

Deltapilot

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Seals

High process Temperature – Ceramic Cell

Ceramic High Temperature version, up to 150°C

Suitable for absolute vacuum at high process temperatures

Ceramic => dry measuring cell, no diaphragm seal influence

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Features of the Ceramic sensor

Features of the Ceramic Cell

high overload protection (up to 40x)

highly corrosion resistant

high abrasion resistant

best for vacuum

no filling fluids => dry measuring cell

Limitations of Ceramic

maximum pressure 40 Bar

max. continuos temperature at the face 150°C

99.9

% p

urity

Cera

mic S

enso

r

Al 2O 3

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Pressure Transmitters with Ceramic Cell

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CONTITE Cell for Hydrostatic Level MeasurementCONdensationTITE

…due to hermetically sealed measuring cell

Hose vent connection to atmosphere

Digital signal processing

Process membrane

Inner membrane

Sensor cell

Sensor for temperature compensation

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Seals h

Pair

Pair

Phydr

Hydrostatic pressure

[Pa]Density of liquid

[kg/m3]

Acceleration due to gravity [m/s2]

Level [m]

h = p

g x

physical principle

Hydrostatic measurement principle

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Transmitter with CONTITE cell

Sensors

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The application specifies the right sensor….

Especially for level measurement

Hygienic process connections

High risc of condensation

Small measuring ranges

Temperature shock resistant

H2- diffussion (with Rh/Au

plating)

High measuring ranges

No sealings (welded system)

Gas tight

Small flush mounted process connections

Very corrosion resistant

Very abrasion resistant

Excellent in vacuum applications

Small measuring ranges

H2- Diffussion

High temperature

Special materials

Special process connections

Also for remote installations

Diaphragmseals

Silicon CONTITE

Products:• FMB70• DB5x

Products:• PMC71• PMD70• FMD76• PMC41• PMC45

• PMC131• PTC31• FMX167

Products:• PMP71• PMD75• PMP41• PMP45

• PMP131• PMP135• PTP31• PTP35

Products:• PMP75• FMD77• FMD78• PMP46• PMP48

Ceramic

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Identification

CONTITE

Deltapilot

differential

Deltabar

gauge and absolute

Cerabar

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analogue / smart transmitter

digital transmitter

T

S

The TMS Program provides you a unique portfolio with cost-effective solutions to meet your needs – all from one supplier.

analogue transmitter

Mperf

orm

ance

price

The TMS - Segmentation

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TMS – simple pressure selection

Sensors

Cerabar S / Deltabar S EvolutionUltimate pressure

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S-Class Evolution – Platform Overview

Electronic and display

Sensors

SiliconCeramicCONTITE

2-chamber housing

Aluminium/SS316L

S-class

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PLATFORM – Housings

4 different housings are available for the Evolution platform.

T17

316L hygienic housing

T14

Aluminium and stainless steel housing

T15

Aluminium housing (top-view)

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Choose the electronics to your needs

4…20mA / HART

Profibus PA

Foundation Fieldbus

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Performance

High Performance pressure and differential pressure transmitter

Accuracy: 0.075% (Platinum version 0.05%)

Turndown: up to 100:1 (higher on request)

Long-term stability: 0.125% / 5 years

ATEX (include combined certificate gas+ dust EX), FM, CSA, PED, WHG, NACE, SIL / IEC 61508, NEPSI, TIIS, IEC-Ex

Measuring ranges

Pressure, differential pressure, flow, level

Process pressure: 1 mbar ... 40 bar ceramic sensor 1 mbar ... 700 bar silicon sensor

Differential p static pressure pressure: 1 mbar ... 3 bar 10 bar ... 100 bar ceramic sensor

1 mbar ... 40 bar 160 bar / 420 bar silicon sensor

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Cerabar S / Deltabar S - The Evolution

Operation Ceraphire 99,9 %

purity ceramic

Ceramic up to 150 °C

Metal up to 400°C

Functional safety up to SIL 2 / IEC 61508

Diagnostic functions

Secondary containment

Quick Setup menu

Push buttons on site

Graphic display

Memory chip HistoROM /M-DAT

Sensor technologySafety

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No opening to the compartments

User friendlyand

well accepted

External operation

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Cerabar S / Deltabar S Quick setup menuThe quickest and

easiest way...to setup your device

Operation Quick & Easy …

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Evolution Cerabar S / Deltabar S - SafetyHistoROM / M-DAT

ConfigurationData

Backup ofmeasured

values

Record ofevents and

configurationchanges

HistoROM

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ConfigurationData

ConfigurationData

Backup ofmeasured

values

Backup ofmeasured

values

Record ofevents and


Record ofevents and


• Easy Replacement

• Duplicate measuring points

+ - E

DIP

HistoROMSensor

LCD

• Backup every 20sec.• 15min. average stored to HistoROM• 25h FiFo memory

• Parameters / device conditions (max. / min. pointer, alarms & warnings) stored with time stamp• Graphic analysis of the process in ToF

HistoROM / M-DAT functionality

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User Interface

• 3-button operation

• Easy and safe handling, all parameters can be set up on site

• No software tools necessary for set up

• Operation from outside without opening of the housing (not for T17 SS housing)• Quick Setup: simple setting of the main parameters. (measuring range, zero point, damping)

• Simulation functions of the instrument (current, pressure, alarms, level….)

• Alphanumeric, menue guided Display (4 collumns plain text)

• Storage of device-configuration

• Duplicating of set-up

• Event-recorder and storage of changes of the parameter setup

• Storage of process pressure and temperature (25 h).

• HistoROM® / M-Dat

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Functional Safety

HistoROM

Secondary Containment

Diagnostic Functions

Safety features of the evolution s-class

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Why is parameter setting important?

295 parameter settings in Cerabar / Deltabar !

demand according to IEC 61508-2 to avoid failures:

- user friendliness of instruments- limited operation possibilities- protection against operator mistakes- verification of data/settings

To increase the safety a careful check of the parameter settings is mandatory !

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Included: The safety wizard for parameter setting

Safe parameter entry:

simplify complex devices / reduce possibleerrors by locked default settings

reduction of editable input fields(activated by special password) for pressure measurement: 6 parameters flow measurement: 11 parameters

routine for parameter check

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As safe as technology in cardiosurgery !

validation of display…known from medical technology

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Safe parameter check independent of operating tool validation of display (verification of the character string “123456789.-” in the display of instrument or operating tool)

safe parameter verification with- display of instrument- HART communicator DXR375- ToF Tool (V. 2.0)

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Calibration Certificate for E+H Transmitters

Every transmitter comes with a Calibration Certificate

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Applications

Pump control, liquid sulfur at 147 °C PMC71

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Applications

Smelter, flow measurement PMD75, 280 °C / 300000 m3/h, 3,5 bar

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Applications

PMD75-A A A 7D 1 1 D A A N U

Air Filter Control, 0 ... 50 mbar

PMD75-A A A 7D 1 1 D A A N U

Air Filter Control, 0 ... 50 mbar

Previously optical measurement no automatic reaction to blocking

Now stable and reliable measurement

Now digital transmitter: automatised control

Previously optical measurement no automatic reaction to blocking

Now stable and reliable measurement

Now digital transmitter: automatised control

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Applications

PMC71-A A A 1P B 1G E T N 0 … 10 bar, high temperature version for liquid Sulfur

PMC71-A A A 1P B 1G E T N 0 … 10 bar, high temperature version for liquid Sulfur

PMC71-A A A 1S B 1G A T N 0 … 16 bar, high temperature version for steam

PMC71-A A A 1S B 1G A T N 0 … 16 bar, high temperature version for steam

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Walterpilot / Deltapilot S

Deltapilot S – EvolutionHydrostatic level measurementS-class

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Deltapilot S – Performance

Span: 10 mbar – 10 bar, 0.15 psi – 150 psi

Output: 4…20 mA HART®, PROFIBUS PA, Foundation Fieldbus

Accuracy: 0.01%

Turndown 100:1

Long-term stability 0.05% / 6 months

ATEX, EEX ia, CE, FM is, CSA is, EHEDG, 3A

Level measurement

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Deltapilot S Evolution

FMB70

The new Deltapilot S – now with the features of the “Evolution line” and thewaterproof CONdensationTITE measuring cell for hydrostatic level applications

Cerabar S Evolution CONTITE® “digital” Deltapilot S Evolution electronics

+ =

successor of DB50

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Deltapilot

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M-class

Seals h

Pair

Pair

Phydr

Hydrostatic pressure

[Pa]Density of liquid

[kg/m3]

Acceleration due to gravity [m/s2]

Level [m]

h = p

g x

physical principle

Hydrostatic measurement principle

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Application example – Level measurement in tanks

phead

h

p2 = p head

For open vessels:

pamb

h g

p1 = g h + phead

Mathematic calculation

Output: Level

p = g h (+ phead – phead)

For closed vessels with electric dp

p = g h

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CONTITE - „Revolution for Evolution“

CONdensationTITE

Advantages: Very good linearity High overload resistance Excellent long-term stability (0,05% per year) Super temperature shock behaviour

Improved temperature behaviour due to optimised membrane shape and temperature compensation

Condensation tight due to hermetically sealed measuring cell

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Deltapilot S – FMB70

FMB70 fits perfectly in applications in the food, pharmaceutical and biotech industry.

The measurement with the CONTITE digital is extremely

reliable

long-term stable

reproducible

accurate

The necessary documentation is available:

3.1 material certificate + NACE as option in the standard product structure

EHEDG and 3A hygienic certificate

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PLATFORM – T17 Housing / benefits

Easy cleanability as identification plate is directly lasered on the housing

Timesaving due to quick grounding connection on the outside

Cost savings as the 316L housing is optimized for quick cleanability with less cleaning liquids

Good readability due to big display window

Generally plastic window glass (except Dust Ex) -> Safe processes with no glass in the production area

Time saving installation as housing can be turned 380° to face the operator in every application

Less spare parts on stock as the components fit all Evolution devices

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M Platform in the Hygienic Industries

Cerabar M

Compact hygienic pressure gauging

PMC51/PMP51 hygienic versions will be launched 2010

PMP55

Features Cerabar M Complete Huge variety of process connections for hygienic

applications Proven-in use sensors and diaphragm seals with

low thermal effect Ref. accuracy up to 0.075% ASME BPE concurring versions Ra < 0.38 micron electropolished as option XP (explosion proof) versions

Deltapilot M

Compact hydrostatic level measurement with Contite

FMB50

Features Deltapilot M

Common Features Compact one chamber housing – alu or st.st. Separate housing with IP69K IS (intrinsic safe) versions Modular electronics and optional display Easiest on-site setup EHEDG / 3A approvals Pharma CoC as standard option

Best in class Contite sensor New process connections in standard offering, e.g.

NEUMO BioControl, DIN11864 Wide range of approvals for international use

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Contite sensor Deltapilot M

Differential sensor(fully tight)

Vent tube

Digitalelectronics

Mono-silicon

chip

Process membrane(Alloy C276)

Membrane for atmospheric compensation

Glass feed

through

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Ceraphire sensor Cerabar M

Ultra-pure ceramic (99.9% Al2O3)

Sensor ranges up to 40bar

No sintering aids needed – No glass phase which may corrode

Superior corrosion resistance against aggressive process media and CIP media

Superior surface Ra < 0.38 micron

FDA-listed material (Ceramic & Sealings)

Improved mechanical strength and therefore high overload resistance

USP Class VI tested

See also www.endress.com/ceraphire or Think Beyond Campaign

structure of 99.9% Al2O3

Gauge pressure cell

Atmospheric pressure

Pressure

Substrate

Diaphragm

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MoP sensors Cerabar M

Working principle : Piezoresistive with wheatstone bridge

Strain gauge

Channel with fill fluid

Metallic process diaphragmProcess connection

Process pressure

Sensor rangesfrom 0...15psi to 0...6,000psifrom 0...1bar to 0...400bar

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Diaphragm seals Cerabar M

Selection Tool Applicator

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New process connections in the standard portfolios

Deltapilot M FMB50 with Contite NEUMO BioControl DN50 Aseptic coupling DIN11864-1 A DN50 Universal process connection with EPDM sealing Universal process connection with 6” extension Anderson short / long with Silicon sealing

Cerabar M PMC51* with Ceraphire NEUMO BioControl DN50 Aseptic coupling DIN11864-1 A DN40 / DN50 Universal process adapter with EPDM / Silicon sealing

Cerabar M PMP51* with MoP NEUMO BioControl DN25 / DN50 DIN11851 DN32 / DN40 / DN50 Tri-Clamp 3”

Cerabar M PMP55 with diaphragm seals DIN11851 / DIN11864 pipe seals NEUMO BioControl DN50

* Hygienic versions of PMC51 and PMP51 will be released in 2010

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F15 stainless steel housing

Professional hygienic design

Huge majority of orders

> 300.000 units in field

Internal validations

IP tests 6x

NEMA tests 4/6

“Brausetest” (see also video!)

…

Proven in-use transmitter enclosure with preferred hygienic design

Compact and light weight

Easy and safe to open & close

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Separate housing with IP69K

Cerabar M and Deltapilot M offer a separate housing version for applications with heavy wash down (IP69K)

Combinable with aluminum or 316L housing

5m / 20inch FEP cable

IP69K at sensor side

also for measuring points not easy to access

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Certificates and approvals

We support our customers with all needed documents in every phase of a validation process in Life Sciences or Food project:

3A

EHEDG

FDA

USP Class VI

3.1

Pharma CoC

Calibration protocols

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Certificates and approvals – Overview

Ex Approvals (IS and XP):

ATEX

FM

CSA

IEC Ex (in preparation)

NEPSI (in preparation)

TIIS (in preparation)

SIL 2 (in preparation)

GL, ABS (in preparation)

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Combined certificate: ATEX + FM + CSA

“Triple Approval”

FM IS XD

CSA IS XD

ABB 364 Combined ATEX plus FM plus CSA

Rosemount FM, CSA, and ATEX 3051S “KD” Explosion-proof, Intrinsically Safe

ATEX EEx ia EEx d

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Cerabar/Deltabar S-class Evolution

To protect the transmitter from vibrations and condensation

To install the transmitter at a convenient position for operation and reading

Available with 5m, 10m or 15m shielded cable

Separate housing

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Deltapilot S - variety

Contite – measuring cell

Active temperature compensation

As rod, rope or compact version

Simple and safe operation

Optional separate mounting of housing and electronic

Optional separate mounting of housing and electronic

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Deltapilot S – Application varieties

Compact version Rod version Rope version Rope version withmounting clamp

S-class

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Applications for Deltapilot S

Always when cool medium has to be measured

Fermentation- and matoration cellar

Bottling

Storage tanks for milk or beer

Potable water (e.g. wells, springs, other outdoor applications)

Especially in tropical regions with high ambient humidity

Ammonia applications (fully welded cell)

Hydrogen applications ( Rhodium on Gold plated cell)

Low measuring ranges (100 mbar-cell)

Minimal temperature effects even with very small measuring ranges and fast recovery after CIP cleaning

…

S-class

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Brewery Lasser – diatomite filter

Medium: unfiltered beer (4°C)

Tank: height: 16m and 12m

Sensor: FMB70-ABR1P1200CAA

Targets: condensation performance,

CIP cleaning

Customer feedback: „Good solution of seals for covers and openings!“

S-class

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Brewery Oettinger – cylindroconical storage tank

Medium: beer

Tank: Cylindroconical storage tank (outside)

Height: approx. 24m

Sensor: FMB70-ABR1P12TKCNA

Measuring range:0 ... 5000mbar

Customer feedback: „I already knew the three operating keys.I think the Endress+Hauser devices are really great!“

S-class

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Breisgaumilch – milk storage tank

Medium: milk

Sensor: FMB70-ABR1H12TKCNA(0..1 bar; DRD process

connection)

Target: wet environment, condensate

Customer feedback: „Fast and trouble-free commissioning“

S-class

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Hochwald – dairy mixture

Medium: dairy mixture (TP=105°C)

Sensor: FMB70-ABR1F1200CNA

Target: high temperature

Previous measurement:Up to now a problematic measuring point!

Customer feedback: „Since about 2 month no problems occurred, that’s really good for this measurement point!“

S-class

Waterpilot FMX21Water – Waste Water – Salt Water

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Waterpilot FMX21 – Housing versions

Housing: max. 29mm

Material: stainless steel covered with a shrink hose out of Polyolefin (no Metal contact with process medium)

Typical application: saltwater

Housing: max. 22mm

Material: stainless steel

Typical application: freshwater

Housing: max. 42mm

Material: stainless steel

Typical application: wastewater

M Platform in the environmental sectors

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Waterpilot FMX21: options

HART® Communication (HART® 6.0)

New (additional) mounting cable made of PUR

Customer specific cable marking

New (additional) approvals for hazardous areas

Additional sensors for absolute pressure (electronic dP)

Automatic density compensation for the medium “water”

Improved inner construction of the probe and sensor

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Waterpilot FMX21 – HART® 6.0

HART® Communication:

Parameterization via HART®

Automatic density compensation

for the medium “water”

Digital compensation of atmospheric pressure

electronic dP

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

FMX21: sensors for absolute pressure (electronic dP)

Improved protection against moisture in very critical applications

HART® Burst Mode

Atmospheric pressure(e.g. PMC51 with absolute cell)

4..20 mA = ∆P = Pprobe - PRef

PRef

Level measurementwith absolute cell

Pprobe

RN221

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

FMX21 with density compensation

Automatic density compensation for “water”: To avoid additional error in level measurement due to

the density change of the water with temperature Temperature change 10° - 20° results in additional level

measurement error of 0.15% (5°/35° results in 0.6% error)

Special SW-parameter with the following options: Use of “Internal” temperature value measured by the

sensor of FMX21 Use of “External” temperature value value of a

temperature transmitter in burst mode (bursting the current temperature)

Critical applications with significant temperature changes: Ballast tanks in ships Mining applications

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Waterpilot HART® – Accessories

Temperature transmitter

Converting the Pt100-signal in

4....20mA HART®

Cable-mounting-screw Tight fixing of the cable

Terminal Box Condensation protected connection box (Gore-Tex filter) Easy to connect Prepared for mounting the temperature transmitter Captive screws and cap

Terminal Box Condensation protected connection box (Gore-Tex filter) Easy to connect Prepared for mounting the temperature transmitter Captive screws and cap

Mounting clamp Cable fixing Made of stainless steel 316L

Mounting clamp Cable fixing Made of stainless steel 316L

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Cerabar T

Cerabar T

T-class

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Cerabar T

Cerabar T

simple to mount, no calibration necessary

large measuring range for gauge pressure and absolute pressure

version also available for hygiene applications

functional safety SIL II according to IEC61508/IEC61511-1

process temperature: from -40...100° (CIP/SIP 135 °C)

accuracy: < 0.5 %

ATEX Ex ib, 3A, FDA, ship building (GL, RINA, ABS)

Simple, practical, reliable – Cerabar TSimple, practical, reliable – Cerabar T

ATEX

T-class

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Cerabar T – Overview

PMC131with ceramic sensor Ceraphire®: 99.9 % Al2O3

range up to 40 bar

screw fittings

PMC131with ceramic sensor Ceraphire®: 99.9 % Al2O3

range up to 40 bar

screw fittings

PMP131 with metal sensor

also flush mounted membrane

range up to 400 bar

screw fittings

PMP131 with metal sensor

also flush mounted membrane

range up to 400 bar

screw fittings

PMP135with metal sensor range up to 40 bar

hygienic process connections

PMP135with metal sensor range up to 40 bar

hygienic process connections

T-class

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

zeroadjustment+/- 5 %

housing1.4301

plug withNPT ½ or M16 IP65 / NEMA 4XM12 IP66/68 NEMA 6P

electronics:

4 ... 20 mA4 … 20 mA EEx nA II T5

ranges:

0 ...100 mbar up to0 ... 40 bar gauge/ absolute 0 ... 1.5 psi up to0 ... 600 psi gauge/absolute

up to 100 x overload resistance with ceramic sensor

5 m cableIP68 / NEMA 6P

Cerabar T PMC131

ConstructionConstruction

screw fittingsscrew fittings

T-class

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

5 m cableIP68 / NEMA 6P

zeroadjustment+/- 5 %

housing1.4301

electronics:

4 ... 20 mA4 ... 20 mA EEx ib IIC T6

ranges:

0 ...1 bar up to0 ... 400 bar gauge / absolute0 ... 15 psi up to0 ... 6000 psi gauge / absolute

up to 4 x overload resistancewith polysilicon sensor

plug with

NPT ½ or M16 IP65/NEMA 4X M12 IP66/ 68 /

NEMA 6P

Cerabar T PMP131


screw fittingsscrew fittings

T-class

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Cerabar T PMP135

electronics:

4 ... 20 mA4 ... 20 mA EEx ib IIC T6

ranges:

0 ...1 bar up to0 ... 40 bar gauge /absolute0 ... 15 psi up to0 ... 600 psi gauge /absolute

up to 4 x overload resistancewith polysilicon sensor

plug with

NPT ½ orM16 IP65 / NEMA 4X M12 IP66 / 68 / NEMA 6P

zeroadjustment+/- 5%

housing1.4301


hygienic process connectionshygienic process connections

T-class

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Cerabar T – FAB

Feature AAdvantage BBenefit

ceramic sensor

stainless steel housing

fix adjusted

designed quality

up to 40x overload resistant

vacuum resistant long-term stability

corrosion resistant

fast process integration

optimized production line

all purpose

long durability

fit and forget

short delivery time

T-class

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Cerabar T – Applications

Application inhygienic processes

Vacuum application Hydraulic application

T-class

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Cerabar T – Product Family

PMC131 PMP131 PMP135

T-class

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Ceraphant T

Phant(astic) Family

T-class

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Product overview Pressure – Temperature - Flow

Application

Process industry Food & Pharmaceutical

Process connectio

n

Threaded; compression fitting Hygienic connections

Parameter Pressure Temperature

Flow Pressure Temperature

Flow

Product structure

PTP31 PTC31 TTR31 DTT31 PTP35 TTR35 DTT35

Picture

T-class

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Operation on site

The short and intuitive menu guarantees easy and safe set-up

LED for status Green = ok

Red = error/fault

LED for status Green = ok

Red = error/fault

LED red/greenblinking = warning

LED red/greenblinking = warning

Operating keys

Operating keys

Digital display

Digital displayYellow LEDs for switching states LED on = switch closedLED off = switch open

Yellow LEDs for switching states LED on = switch closedLED off = switch open

Communication jackfor personal computer

Communication jackfor personal computer

T-class

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Electronics

3 versions of electronics (12..30V DC):

PNP switch, 3-wire

PNP switch, 4-wire

PNP switch and 4...20mA, 4-wire, SIL2 according to IEC61508

3 versions of electrical connections:

Plug M12 (IP66/IP68)

Valve plug M16 (ISO4400, IP65)

5m cable IP66/68

T-class

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Ceraphant T – Operation with ReadWin2000

Communication also via PC with the communication kit TXU10-AA:

ReadWin® 2000 + communication box

Easy and quick way for set-up

Access to additional information

Easily multiplying of the set-up

ReadWin® 2000 = offline tool

Free of charge:

www.readwin2000.com

USB port

T-class

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Adapter concept for process connections

Covering all common process connections

Delivery of already assembled device:

Sealing with a Viton o-ring:

no metal on metal sealing

accepted and proven

3A concurring

Modular and flexible

Less stocking costs !

Easily adapted to any process

T-class

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Housing

Laser engraved nameplate – no sticker!

All relevant information available

Easy and carefree cleaning

T-class

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Ceraphant T – Application

Pump control

T-class

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Ceraphant T – Application

Monitoring of hydraulic / pneumatic systems

T-class

Cerabar M

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

M-Platform – The compact class in pressure

Cerabar M (PMC51 / PMP5x) Successor of the old PMC4x/PMP4x series Additional features to protect our market

leadership

Deltapilot M (FMB5x) Successor of the old DB5x series The “little brother” of Deltapilot S (FMB70)

Deltabar M (PMD55) Closing a gap in the pressure product

basket

Price support for Deltabar S (PMD75)

Waterpilot HART® (FMX21) Completion of the Waterpilot portfolio

Closing a gap towards the competition

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Pressure M-Platform overview

Differential pressure Pressure

metal cell Pressureceramic cell

Pressureremote seal

Hydrostatic levelContite design

ElectronicsOptional display

Aluminum and 316Lhousings

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Pressure M-Platform – Sensor options

Differential pressure With metal process diaphragm

for flow, level, and pressure applications

Pressure With metal process diaphragm

for standard pressure and level applications

With ceramic process diaphragmfor vacuum, corrosive and abrasive pressure and level applications

With remote diaphragm seal for high temperaturepressure and level applications

Hydrostatic level Contite (condensation tight) cell design

for hygienic level applications

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Pressure M-Platform – Proven-in-Use technology

Use of proven S-class modules:

Sensors

Diaphragm seals

SW functionality

Displays

Highest Quality right from the Start!

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Pressure M-Platform – Housings

3 different housings are available for the Pressure M-Platform

F15

316L hygienic housing F31

Aluminumhousing

F30

Aluminum housing (differential

pressure)

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Introduction

Sensors

S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Pressure M-Platform – Compact design

70 mm

115

mm

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Pressure M-Platform – Electronics

Available electronics for the Pressure M-Platform

4 ... 20mA analog (Cerabar M only*)

4 ... 20mA HART®

PROFIBUS PA*)

FOUNDATION Fieldbus *)

*) Available 2010

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Analog 4...20mA electronics

For Cerabar M only!

Most cost effective pressure measurement

Fastest pressure measurement

DIP switch for damping on/off

Push buttons for

Zero = LRV

Span = URV

LED for confirmation of commands

Test pins (Interlock Diode)

4..20mA

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

HART® electronics

DIP switches for: Lock Damping Min alarm dP flow + LP / - LP side conversion

Push buttons for: Zero = LRV Span = URV

LED for confirmation

Test pins for 4..20mA (Interlock Diode)

Deltabar M only

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Profibus PA

Will be released 2010!

Technical Information and Corresponding Information and FAB will follow end of 2009.

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

FOUNDATION Fieldbus

Will be released 2010!

Technical Information and Corresponding Information and FAB will follow end of 2009.

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

M-Platform – Modularity of electronic inserts

Deltabar M / Cerabar M / Deltapilot M use the same electronic insert

All sensor data are communicated to the electronic insert automatically

Exchange of electronic insert is plug & play

Compares to S-class electronics

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

M-Platform – System integration right from the start

• 4..20mA HART®

• FieldCare & PACTware• Handheld FC375• Siemens PDM• Emerson AMS

• Profibus PA*• FieldCare, ControlCare & PACTware• Siemens S7, PDM, Step7• Emerson DeltaV• please see launch adder IV.Q 2009

• Fieldbus FOUNDATION*• FieldCare, ControlCare & PACTware• Handheld FC375• Emerson DeltaV• please see launch adder IV.Q 2009

Fully compliant to Endress+Hauser HMI standard

* will be released 2010

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Pressure M-Platform – Display

Dot matrix display (VU340) as already used in Pressure S-class: 3 operating keys (-/+/E)

4 lines, high resolution with 160 x 80 pixels

Bargraph for additional information

Plain text in local languages Parameter

Full text diagnostics

Help texts like warnings and errors (no codes)

Content configurable

Easy and safe operation Via intelligent SW menu

According to Endress+Hauser HMI standard 121

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Introduction

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Local operation language

All M-class transmitter will be shipped withoperation language “English” as default

One additional operation languagecan be chosen in the order structure

FYI: English is also offered in the SAP structureto prevent questions and confusion

FYI: A presetting of the additional language cannot be ordered.(The new software menu following the HMI standard and has the language selection as the first parameter.)

FYI: In addition and independent from the particular order, the language of the production site (Maulburg [German], Suzhou [Chinese]) will be implemented (due to production issues)

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

M-Platform – Industry segmentation

Hygienic Industry Environmental Industry

Food

Life Sciences

Water

Waste water

Deltapilot M

Contite gauge pressurehydrostatic level

FMB50

Waterpilot (HART®)

hydrostatic level

FMB51*)FMB52FMB53

FMX21

PMC51PMP51

*) FMB51 also used inprocess industry

Process Industry

Chemical

Power & Energy

All industries: Utilities

Cerabar M

abs / gauge pressure

PMC51PMP51PMP55

Deltabar M

differential pressure

PMD55

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

M Platform for the Process Industries

Features Cerabar M complete

100mbar…400bar Ref. accuracy up to 0.075% Analog, HART®, PA, FF Selectable application mode

pressure or level

Features Deltabar M

10mbar…40bar PN 70 / PN 160 Ref. accuracy up to 0.075% Total performance 0.15% HART®, PA, FF

Common features

Compact one chamber aluminum housing IS and XP (explosion proof) versions Modular electronics and display (optional) DIP switches for basic setup on-site

Cerabar Mabs / gauge pressure

PMC51PMP51PMP55

Deltabar Mdifferential pressure

PMD55

Deltapilot M (FMB51) rod version chapter “Environmental Industry”

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dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Deltabar M – Components

Housing + dP cell

Electronics

Optional display + holder

Cover optional with window for display

Side flange Process seal “Dust” gasket

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

PMD55 – Side flange options

Horizontal impulse lines (H1)Alignment 180° (straight)

Vertical impulse lines (V1)Alignment 90° (corner)

Horizontal impulse lines (H2)Alignment 90° (corner)

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

PMD55 – Mounting bracket


Adapterplate

Horizontal impulse lines (H2)Alignment 90° (corner)

Adapter

Mounting bracket

Mountingbracket

66.4 mm

54 mm

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

PMD55 – Alignment 90° (corner)


DP-Flow application: Steam

e.g. in combination with DO6xxxx-GM....

DP-Flow application: Liquid

e.g. in combination with DO6xxxx-CB...

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

PMD55 – Alignment 180° (straight)

DP-Flow application: Liquid

Horizontal impulse lines (H2)Alignment 180° (straight)

e.g. in combination with Deltatop DO6xxxx-CM...

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

High pressure (+) / Low pressure (-) assignment

P1 = HP / P2 = LP (default)

Assignment can be changed via:

Software

DIP switch on electronics

P1

P2P1

P2

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dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Deltabar M – Measuring ranges

Full set of measuring ranges

10mbar PN 1bar

30mbar PN 1bar

100mbar PN 70bar / 160bar

500mbar PN 70bar / 160bar

1bar PN 70bar / 160bar




Membrane material

316L

Alloy C

For further technical details please refer to the corresponding TI434P.

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Deltapilot

Waterpilot

T-class

M-class

Seals

Cerabar M portfolio

For further technical details please refer to the corresponding TI436P.

F31 housing F15 housing

metal process membrane ceramic process membranediaphragm seal

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S-class

dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

Cerabar M – Separate housing

Cerabar M is available with separate housing as “electronic diaphragm seal”

2m / 80inch PE cable

5m / 200inch PE cable

5m / 200inch FEP cable with IP69K at sensor

10m / 400inch PE separate housing

FEP cable:IP 69KIP 66/68 NEMA4/6PPE cable:IP 66/68 NEMA4/6P

FEP cable:IP 69KIP 66/68 NEMA4/6PPE cable:IP 66/68 NEMA4/6P

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dp-flow

Deltapilot

Waterpilot

T-class

M-class

Seals

SIL 2 via IEC 61511 versus IEC 61508

Aspects of functional safety

Systematic integrity / Fault avoidance

• Organizational measures• Safety lifecycle• Endress+Hauser Group standard 101

(IEC 61508)

FMEDAFailure modes,

Effects and Diagnostic analysis

SIL 2 evaluation

Technical measures (e.g. random hardware failures)

Functional safety management

Software integrity

Diagnosticmeasures

Proven-in-Usedemonstration

Diagnosticmeasures

Proven-in-Usedemonstration

IEC 61511IEC 61508

IEC 61511IEC 61508

PFDSFF...

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Deltapilot

Waterpilot

T-class

M-class

Seals

Pressure M Platform – SIL 2 via Proven-in-Use

SIL 2 according to IEC 61508 / IEC 61511 Reduction of time to market for the 95% non SIL transmitters

Reduction of costs

Segmentation towards S-class

FMEDA is available at market release Safety Figures, SFF, PFD, ... )

R&D Process has followed Endress+Hauser Group Standard 101 Organizational measures for product development comply with IEC 61508

“Proven in Use” process is supported by platform concept M-Platform transmitters use sensors that are also used in

SIL 3 rated S-class transmitters (Cerabar S / Deltabar S)

Due to a common electronics of Cerabar M / Deltabar M / Deltapilot Mthe required number of units for a proven-in-use demonstration will bereached in about one to two years after the sales release

pressure

Documents

process temperature

cerabar t ceraphant

cerabar sflow

deltabar slevel

deltabar spressure

sensor limits

bar abs

abrasioncorrosion resistance