pressure reducing valve dmv 755 - braeco · 2015-08-14 · pressure reducing valve dmv 755 set...

12
Pressure Reducing Valve DMV 755 set range: 1,0 - 9,0 bar Advantage pressure setting possible at any time, also during operation high reproducibility of the set pressure high level of operating safety and long service life constant, low vibration control • low-maintenance hermetically sealed by valve diaphragm with formed sealing rings considerably shortened face-to-face dimension with injection moulded threaded neck according to DIN 8063 metal inserts in the valve housing allow the valves to be directly fitted to mounting sets, the movability of the union nuts on the valves made of PVC-U, PP and PVDF remains unaffected Application chemical plants industrial plants water treatment Utilisation The pressure reducing valve which is directly controlled by the medium, is used in technical processing plants for reducing primary pressures to system dependent working pressures and for controlled maintenance of working pressures. Valve Function The opened valve is in equilibrium between the inlet pressure (primary side) and the lower working pressure (secondary side). If the working pressure goes above or below the desired value, the large area membrane is lifted against the spring force or pressed down by the spring force. The valve starts closing or opening until the equilibrium condition is reached again, i.e. the working pressure remains constant independent of an increasing or decreasing inlet pressure (as long as the inlet pressure > working pressure). Valve Setting Set or adjust the working pressure to be kept constant at the adjustment screw with the aid of pressure gauges (ASV diaphragm pressure gauge guard with pressure gauge, type MDM 902) in the pipe system after removing the protection cap. The adjustment screw is secured by a counter nut and can be sealed against unauthorized adjustment, if necessary. There are two types of application: · secondary pressure - system closed or · secondary pressure - system dynamically flowing Flow Media Technically pure, neutral and aggressive fluids, provided that the selected valve materials coming into contact with the media are resistant at the operating temperature according to the ASV resistance guide. For nitric acid or sulfuric acid please specify the precise operating conditions of the application. Fluid Temperature see pressure/temperature diagram Operating Pressure see pressure/temperature diagram Set Range 1.0 - 9.0 bar Nominal Pressure (H 2 O, 20°C) PN 10 Working Pressure set pressure minus flow dependent pressure reduction: secondary pressure 1,0 - 9,0 bar Constant Working Pressure Difference between the maximum and minimum secondary pressure, caused by primary pressure fluctuations: approx. ± 0.2 bar Hysteresis Difference between opening and closing pressure approx. 0.1 - 0.4 bar Valve Body • PVC-U • PP • PVDF Bonnet PP, glass fibre reinforced Diaphragm PTFE (EPDM diaphragm with PTFE coating on the surfaces coming into contact with the medium) Sealing • FPM • EPDM Screws stainless steel (1.4301) 1 All rights for technical modifications withheld > data sheet no.: 330154 - 2009/01/01 ASVStübbe GmbH & Co. KG · Hollwieser Str. 5 · D-32602 Vlotho · Tel. +49(0)5733. 799-0 · Fax +49(0)5733. 799-5000 · [email protected] · www.asv-stuebbe.de

Upload: others

Post on 24-Apr-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Pressure Reducing Valve DMV 755 - Braeco · 2015-08-14 · Pressure Reducing Valve DMV 755 set range: 1,0 - 9,0 bar Advantage • pressure setting possible at any time, also during

Pressure Reducing Valve DMV 755set range: 1,0 - 9,0 bar

Advantage• pressure setting possible at any time, also during operation• high reproducibility of the set pressure• high level of operating safety and long service life• constant, low vibration control• low-maintenance• hermetically sealed by valve diaphragm with formed sealing

rings• considerably shortened face-to-face dimension with injection

moulded threaded neck according to DIN 8063• metal inserts in the valve housing allow the valves to be directly

fitted to mounting sets, the movability of the union nuts on thevalves made of PVC-U, PP and PVDF remains unaffected

Application• chemical plants• industrial plants• water treatment

Utilisation• The pressure reducing valve which is directly controlled by the

medium, is used in technical processing plants for reducingprimary pressures to system dependent working pressures andfor controlled maintenance of working pressures.

Valve Function• The opened valve is in equilibrium between the inlet pressure

(primary side) and the lower working pressure (secondary side).If the working pressure goes above or below the desired value,the large area membrane is lifted against the spring force orpressed down by the spring force. The valve starts closing oropening until the equilibrium condition is reached again, i.e.the working pressure remains constant independent of anincreasing or decreasing inlet pressure (as long as the inletpressure > working pressure).

Valve Setting• Set or adjust the working pressure to be kept constant at the

adjustment screw with the aid of pressure gauges (ASVdiaphragm pressure gauge guard with pressure gauge, type MDM902) in the pipe system after removing the protection cap. Theadjustment screw is secured by a counter nut and can be sealedagainst unauthorized adjustment, if necessary.

• There are two types of application:· secondary pressure - system closed or· secondary pressure - system dynamically flowing

Flow Media• Technically pure, neutral and aggressive fluids, provided that

the selected valve materials coming into contact with the mediaare resistant at the operating temperature according to the ASVresistance guide.

• For nitric acid or sulfuric acid please specify the precise operatingconditions of the application.

Fluid Temperature• see pressure/temperature diagram

Operating Pressure• see pressure/temperature diagram

Set Range• 1.0 - 9.0 bar

Nominal Pressure (H2O, 20°C)• PN 10

Working Pressure• set pressure minus flow dependent pressure reduction:• secondary pressure• 1,0 - 9,0 bar

Constant Working Pressure• Difference between the maximum and minimum secondary

pressure, caused by primary pressure fluctuations:• approx. ± 0.2 bar

Hysteresis• Difference between opening and closing pressure• approx. 0.1 - 0.4 bar

Valve Body• PVC-U• PP• PVDF

Bonnet• PP, glass fibre reinforced

Diaphragm• PTFE (EPDM diaphragm with PTFE coating on the surfaces coming

into contact with the medium)

Sealing• FPM• EPDM

Screws• stainless steel (1.4301)

1All rights for technical modifications withheld> data sheet no.: 330154 - 2009/01/01ASV Stübbe GmbH & Co. KG · Hollwieser Str. 5 · D-32602 Vlotho · Tel. +49(0)5733. 799-0 · Fax +49(0)5733. 799-5000 · [email protected] · www.asv-stuebbe.de

Page 2: Pressure Reducing Valve DMV 755 - Braeco · 2015-08-14 · Pressure Reducing Valve DMV 755 set range: 1,0 - 9,0 bar Advantage • pressure setting possible at any time, also during

Actuation• medium controlled

Connection• union DIN 8063• union socket end for solvent welding DIN ISO (PVC-U)• union socket end for fusion welding DIN ISO (PP)• union socket end for fusion welding DIN ISO (PVDF)• spigot end for solvent welding DIN ISO (PVC-U)• fusion spigot end DIN ISO (PP)• fusion spigot end DIN ISO (PVDF)• backing flange DIN 2501, PN 10/16, on request

Flow Direction• always in the direction of the arrow

Mounting• as required

Colour• bonnet: orange, RAL 2004• bottom section: PVC-U, grey, RAL 7011• bottom section: PP, grey, RAL 7032• bottom section: PVDF, opaque, yellowish-white

Pressure Gauge Connection• The pressure reducing valves can be factory fitted with a pressure

gauge for neutral media. The resistance of the pressure gaugematerial has to be taken into consideration for other media.

> data sheet no.: 330154 - 2009/01/01All rights for technical modifications withheld2ASV Stübbe GmbH & Co. KG · Hollwieser Str. 5 · D-32602 Vlotho · Tel. +49(0)5733. 799-0 · Fax +49(0)5733. 799-5000 · [email protected] · www.asv-stuebbe.de

Page 3: Pressure Reducing Valve DMV 755 - Braeco · 2015-08-14 · Pressure Reducing Valve DMV 755 set range: 1,0 - 9,0 bar Advantage • pressure setting possible at any time, also during

Pressure/temperature diagram

P = operating pressureT = temperatureThe pressure/temperature limits are applicable for the statednominal pressures and a computed operating life factor of 25 years.These are standard values for harmless media (DIN 2403), to whichthe valve material is resistant.For other media please refer to the ASV resistance guide.The durability of wear parts depends on the operating conditionsof the application.For temperatures below 0°C (PP < +10°C) please specify the preciseoperating conditions of the application.The rated pressure depends on the valve size and material. Forthe corresponding rated pressure value of the valve, please referto the »Order table«.

Operating behaviour

pE = set pressurepA = working pressurepÖ = opening pressurepS = closing pressurepÖ - pS = hysteresispA - pE = flow dependent pressure reductionQ = flow

3All rights for technical modifications withheld> data sheet no.: 330154 - 2009/01/01ASV Stübbe GmbH & Co. KG · Hollwieser Str. 5 · D-32602 Vlotho · Tel. +49(0)5733. 799-0 · Fax +49(0)5733. 799-5000 · [email protected] · www.asv-stuebbe.de

Pressure reducing valves, Pressure Reducing Valve DMV 755

Page 4: Pressure Reducing Valve DMV 755 - Braeco · 2015-08-14 · Pressure Reducing Valve DMV 755 set range: 1,0 - 9,0 bar Advantage • pressure setting possible at any time, also during

Sectional drawing

A = primary sideB = secondary side1 = protection cap2 = adjustment screw3 = counter nut4 = piston5= diaphragm6 = flat sealing ring7 = valve seat8 = control bore hole

ApplicationsSecondary pressure - System dynamically flowing

pP = pump pressurepA = working pressure1 = Pressure Reducing Valve2 = stop valve3 = Pressure Relief ValveIf the stop valve is closed, the working pressure pA rises by theamount of the closing pressure pS.

ApplicationsSecondary pressure - System closed

pP = pump pressurepA = working pressure1 = Pressure Reducing Valve2 = stop valve3 = Pressure Relief ValveIf the stop valve is opened, the working pressure pA drops by theamount of the opening pressure pÖ.

> data sheet no.: 330154 - 2009/01/01All rights for technical modifications withheld4ASV Stübbe GmbH & Co. KG · Hollwieser Str. 5 · D-32602 Vlotho · Tel. +49(0)5733. 799-0 · Fax +49(0)5733. 799-5000 · [email protected] · www.asv-stuebbe.de

Pressure reducing valves, Pressure Reducing Valve DMV 755

Page 5: Pressure Reducing Valve DMV 755 - Braeco · 2015-08-14 · Pressure Reducing Valve DMV 755 set range: 1,0 - 9,0 bar Advantage • pressure setting possible at any time, also during

Malfunctions, possible causes, rectification

Maintenance noteScrew tightening torque (Nm)

The specified values apply to lubricated screws.Check the tightening torque of the body screws at certain intervalsin case of setting of the diaphragms and/or temperaturefluctuations.

Operating noteSafe operation of the valve can only be ensured if it is properlyinstalled, operated, serviced or repaired by qualified personnelaccording to its intended use while observing the accidentprevention regulations, safety regulations, relevant standards,directives/technical regulations or codes of practice such as e.g.DIN, DIN EN, DIN ISO and DVS*. *DVS = German Welding SocietyThe intended use includes adhering to specified limit values forpressure and temperature, as well as checking the resistance. Thisrequires all components coming into contact with the medium tobe "resistant" in accordance with the ASV resistance guide.Pressure gauge versionIf the valve body is equipped with a pressure gauge, do not tightenthe pressure gauge with more than max. 3 Nm.Please take into account that the material PTFE is classified asresistant against many media, however, PTFE is not diffusion tightwhen used as a film, e.g. for the ASV membranes. Please contactus for limit cases (nitric acid or sulfuric acid).If the secondary pressure is additionally increased by thecounterpressure, the pressure reducing valve DMV acts as anon-return valve. This force can lead to destruction of the valvepiston.

5All rights for technical modifications withheld> data sheet no.: 330154 - 2009/01/01ASV Stübbe GmbH & Co. KG · Hollwieser Str. 5 · D-32602 Vlotho · Tel. +49(0)5733. 799-0 · Fax +49(0)5733. 799-5000 · [email protected] · www.asv-stuebbe.de

Pressure reducing valves, Pressure Reducing Valve DMV 755

Page 6: Pressure Reducing Valve DMV 755 - Braeco · 2015-08-14 · Pressure Reducing Valve DMV 755 set range: 1,0 - 9,0 bar Advantage • pressure setting possible at any time, also during

body PVC-U

63504032252016d(mm)sizepressure range 50403225201510DN(mm)

21 1/21 1/413/41/23/8DN(inch)10101010101010PN(bar)

1-91-91-91-91-91-91-9setting range (bar)

ident No.sealingConnection

119306119305119304119303119302119301119300EPDMPVC-Usocket end DIN ISO 119313

5.20 kg1193125.10 kg

1193115.00 kg

1193101.90 kg

1193091.90 kg

1193080.90 kg

1193070.80 kg

FPMweight

122054122053122052122051122050122049122048EPDMPVC-Uspigot end DIN ISO 122061

5.20 kg1220605.10 kg

1220595.00 kg

1220581.90 kg

1220571.90 kg

1220560.90 kg

1220550.80 kg

FPMweight

body PP

63504032252016d(mm)sizepressure range 50403225201510DN(mm)

21 1/21 1/413/41/23/8DN(inch)10101010101010PN(bar)

1-91-91-91-91-91-91-9setting range (bar)

ident No.sealingConnection

119320119319119318119317119316119315119314EPDMPPsocket end DIN ISO 119327

4.30 kg1193264.20 kg

1193254.10 kg

1193241.60 kg

1193231.60 kg

1193220.70 kg

1193210.70 kg

FPMweight

122068122067122066122065122064122063122062EPDMPPspigot end DIN ISO 122075

4.30 kg1220744.20 kg

1220734.10 kg

1220721.60 kg

1220711.60 kg

1220700.70 kg

1220690.70 kg

FPMweight

> data sheet no.: 330154 - 2009/01/01All rights for technical modifications withheld6ASV Stübbe GmbH & Co. KG · Hollwieser Str. 5 · D-32602 Vlotho · Tel. +49(0)5733. 799-0 · Fax +49(0)5733. 799-5000 · [email protected] · www.asv-stuebbe.de

Pressure reducing valves, Pressure Reducing Valve DMV 755

Page 7: Pressure Reducing Valve DMV 755 - Braeco · 2015-08-14 · Pressure Reducing Valve DMV 755 set range: 1,0 - 9,0 bar Advantage • pressure setting possible at any time, also during

body PVDF

63504032252016d(mm)sizepressure range 50403225201510DN(mm)

21 1/21 1/413/41/23/8DN(inch)10101010101010PN(bar)

1-91-91-91-91-91-91-9setting range (bar)

ident No.sealingConnection

1193415.70 kg

1193405.60 kg

1193395.50 kg

1193382.20 kg

1193372.10 kg

1193361.10 kg

1193351.00 kg

FPMweight

PVDFsocket end DIN ISO

1220895.70 kg

1220885.60 kg

1220875.50 kg

1220862.20 kg

1220852.10 kg

1220841.10 kg

1220831.00 kg

FPMweight

PVDFspigot end DIN ISO

7All rights for technical modifications withheld> data sheet no.: 330154 - 2009/01/01ASV Stübbe GmbH & Co. KG · Hollwieser Str. 5 · D-32602 Vlotho · Tel. +49(0)5733. 799-0 · Fax +49(0)5733. 799-5000 · [email protected] · www.asv-stuebbe.de

Pressure reducing valves, Pressure Reducing Valve DMV 755

Page 8: Pressure Reducing Valve DMV 755 - Braeco · 2015-08-14 · Pressure Reducing Valve DMV 755 set range: 1,0 - 9,0 bar Advantage • pressure setting possible at any time, also during

dimensions

63504032252016d(mm)50403225201510DN(mm)

21 1/21 1/413/41/23/8DN(inch)

dimensions(mm)

63504032252016d57575737372525hPP/PVC-U54545436362424hPVDF

244224224174174144144L1205205205150150120120L2PP/PVC-U200200200147147120118L2PVDF211211211156156126126L3PP/PVC-U207207207153153124124L3PVDF

38312622191614t262262262202202174174H1471471471071078181N65656546464040V

> data sheet no.: 330154 - 2009/01/01All rights for technical modifications withheld8ASV Stübbe GmbH & Co. KG · Hollwieser Str. 5 · D-32602 Vlotho · Tel. +49(0)5733. 799-0 · Fax +49(0)5733. 799-5000 · [email protected] · www.asv-stuebbe.de

Pressure reducing valves, Pressure Reducing Valve DMV 755

Page 9: Pressure Reducing Valve DMV 755 - Braeco · 2015-08-14 · Pressure Reducing Valve DMV 755 set range: 1,0 - 9,0 bar Advantage • pressure setting possible at any time, also during

Exploded view

DMV 755 DN 10 - DN 15

designationquantitypositionvalve body11bonnet12separating disc13spring plate14diaphragm15pressure plate16disc17pressure spring18steel ball19O-ring110O-ring111piston112O-ring113hexagon bolt114hexagon bolt115hexagon nut116O-ring217protection cap118hexagon bolt419hexagon nut421disc422disc422.5union end223union nut224protection cap425protection cap426O-ring127piston guidance128flat sealing ring129Plug231

DMV 755 DN 20 - DN 50

designationquantitypositionvalve body11bonnet12separating disc13spring plate14diaphragm15pressure plate16disc17pressure spring18steel ball19O-ring110O-ring111piston112O-ring113hexagon bolt114hexagon bolt115hexagon nut116O-ring217protection cap118hexagon bolt219hexagon bolt420hexagon nut621disc622disc622.5union end223union nut224protection cap625protection cap626O-ring127piston guidance128flat sealing ring129Plug231

9All rights for technical modifications withheld> data sheet no.: 330154 - 2009/01/01ASV Stübbe GmbH & Co. KG · Hollwieser Str. 5 · D-32602 Vlotho · Tel. +49(0)5733. 799-0 · Fax +49(0)5733. 799-5000 · [email protected] · www.asv-stuebbe.de

Pressure reducing valves, Pressure Reducing Valve DMV 755

Page 10: Pressure Reducing Valve DMV 755 - Braeco · 2015-08-14 · Pressure Reducing Valve DMV 755 set range: 1,0 - 9,0 bar Advantage • pressure setting possible at any time, also during

Characteristic curvesConfiguration example

The valve is set tight at 5 bar.Desired flow rate 8000 l/h, Medium H²OAccording to the curve, this results in the following values:set pressure pE: 5 bar; Pressure reduction: p = 0,8 bar; Working pressure pA = 4,4 barDN 10

pA = working pressure (secondary pressure)Q = flow

DN 15

pA = working pressure (secondary pressure)Q = flow

DN 20

pA = working pressure (secondary pressure)Q = flow

DN 25

pA = working pressure (secondary pressure)Q = flow

> data sheet no.: 330154 - 2009/01/01All rights for technical modifications withheld10ASV Stübbe GmbH & Co. KG · Hollwieser Str. 5 · D-32602 Vlotho · Tel. +49(0)5733. 799-0 · Fax +49(0)5733. 799-5000 · [email protected] · www.asv-stuebbe.de

Pressure reducing valves, Pressure Reducing Valve DMV 755

Page 11: Pressure Reducing Valve DMV 755 - Braeco · 2015-08-14 · Pressure Reducing Valve DMV 755 set range: 1,0 - 9,0 bar Advantage • pressure setting possible at any time, also during

DN 32

pA = working pressure (secondary pressure)Q = flow

DN 40

pA = working pressure (secondary pressure)Q = flow

DN 50

pA = working pressure (secondary pressure)Q = flow

11All rights for technical modifications withheld> data sheet no.: 330154 - 2009/01/01ASV Stübbe GmbH & Co. KG · Hollwieser Str. 5 · D-32602 Vlotho · Tel. +49(0)5733. 799-0 · Fax +49(0)5733. 799-5000 · [email protected] · www.asv-stuebbe.de

Pressure reducing valves, Pressure Reducing Valve DMV 755

Page 12: Pressure Reducing Valve DMV 755 - Braeco · 2015-08-14 · Pressure Reducing Valve DMV 755 set range: 1,0 - 9,0 bar Advantage • pressure setting possible at any time, also during

> data sheet no.: 330154 - 2009/01/01All rights for technical modifications withheld12ASV Stübbe GmbH & Co. KG · Hollwieser Str. 5 · D-32602 Vlotho · Tel. +49(0)5733. 799-0 · Fax +49(0)5733. 799-5000 · [email protected] · www.asv-stuebbe.de

Pressure reducing valves, Pressure Reducing Valve DMV 755