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Case Study Printing and Marking on Aluminium Cans in the What is the best way to print on aluminium cans? THE BACKGROUND Aluminium cans have become increasingly popular for beverages, in recent years. It’s not difficult to see why. This is because they are: EASY to recycle, with an average can containing 72% of recycled metal, according to the Can Makers Association. LIGHTWEIGHT −easily stacked and easy to ship out which means they have a lower carbon footprint, in terms of logistics and supply chains. CORROSION free −aluminium cans never rust. They are also a shining example of true “closed loop” recycling. This means they are remade into new cans, which is not the case with glass or plastic as these are typically “down-cycled “into a lesser product. New markets are continuing to develop such as craft beer products, canned water and energy drinks which means producers can reach their target audience more easily. There has been a massive boom in the craft beer sector recently, with the introduction of innovative products and colourful packaging which has meant brewers are now positioning the aluminium can as a “mini-keg” that delivers perfect draft-quality fresh beer to the glass. Printing and coding on cans provides customer reassurance, product traceability as well as the opportunity for marketing promotions via the use of QR codes. However, the industry provides many challenges when choosing the most suitable printing system. THE PROBLEM With high productivity operating in the industry, the canning lines move very rapidly and often operate on a 24/7 basis. This means that the printing system must be able to keep up with the lines, as any downtime is reflected in the loss of production.

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  • Case Study

    Printing and Marking on Aluminium Cansin the

    What is the best way to print on aluminium cans?

    THE BACKGROUND Aluminium cans have become increasingly popular for beverages, in recent years. It’s not difficult to see why. This is because they are:

    EASY to recycle, with an average can containing 72%

    of recycled metal, according to the Can Makers

    Association.

    LIGHTWEIGHT −easily stacked and easy to ship out

    which means they have a lower carbon footprint, in

    terms of logistics and supply chains.

    CORROSION free −aluminium cans never rust.

    They are also a shining example of true “closed loop”

    recycling. This means they are remade into new cans,

    which is not the case with glass or plastic as these are

    typically “down-cycled “into a lesser product.

    New markets are continuing to develop such as craft

    beer products, canned water and energy drinks which

    means producers can reach their target audience more

    easily.

    There has been a massive boom in the craft beer sector

    recently, with the introduction of innovative products

    and colourful packaging which has meant brewers are

    now positioning the aluminium can as a “mini-keg” that

    delivers perfect draft-quality fresh beer to the glass.

    Printing and coding on cans provides customer

    reassurance, product traceability as well as the

    opportunity for marketing promotions via the use of QR

    codes. However, the industry provides many challenges

    when choosing the most suitable printing system.

    THE PROBLEM

    With high productivity operating in the industry, the

    canning lines move very rapidly and often operate on a

    24/7 basis. This means that the printing system must be

    able to keep up with the lines, as any downtime is

    reflected in the loss of production.

  • THE PROBLEM

    There may be a need for several lines of text eg

    production date, a best-before date, batch code etc and

    the printers need to be easy to maintain and hassle-

    free, to keep the lines running. High quality print is a

    must for legibility and visibility.

    The production environment may be difficult with a hot,

    moist atmosphere which may adversely affect the

    printer. The machine needs to be easy to clean from a

    hygiene point of view and non-corrosive.

    The printer’s interface needs to be easy to use by all the

    operators and also have various levels of security to

    prevent any errors. It also needs to be quick and simple

    to change, not to impede the running of the line. The

    machine printheads must be robust, and able to operate

    in challenging conditions such as hot atmospheres and

    the nozzles remain unblocked. The system should be

    cost-effective, with minimum of consumable wastage.

    The aluminium can also provide many challenges for the

    printer - its very shape with curved top and bottom, can

    give difficulties and the can itself may come in varying

    shapes and sizes.

    THE SOLUTION

    The Hitachi CIJ printing system is the ideal solution for

    printing and coding on aluminium cans. It offers the

    user several benefits such as:

    • Simple and easy to use – the interface can be

    readily changed to provide text, numbers or

    marks,

    • Economical – the solvent used is very cost-

    effective so there is little wastage

    • Economical – the solvent used is very cost-

    effective so there is little wastage

    • Easy and quick to maintain – the fast-running

    production line will not be impeded by

    downtime

    • Robust and reliable – both machine and

    printheads are built to be used in challenging

    environments. (IP class).

    THE OUTCOME

    With an industry-leading 5-year warranty and a tailored

    maintenance plan available, the Hitachi CIJ offers

    complete peace of mind to the customer.

    Training is available for customers, either on-site or off-

    site and technical advice is always available, via the

    telephone. Our experienced and trained engineers can

    assist with any problems.

    The Hitachi CIJ can also be used by can manufacturers

    themselves, if full tracking and visibility is needed for

    internal quality procedures. Invisible UV ink is available,

    as well as a range of other colours.

    The Hitachi CIJ system is also an ideal product which

    offers full flexibility – as production increases then it is

    easy to adapt. In short it is a system that meets the

    needs of today as well as tomorrow, future-proofing

    your investment.

    ITW

    Unit 9, Gateway 1000, Whittle

    Way, Arlington Business Park

    Stevenage

    Herts

    SG1 2FP

    Tel:+44 (0)1438 347770

    [email protected]

    www.allencoding.com

    Case Study

    tel:+44mailto:[email protected]