pro ii upper u-channel replacement instructions

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PRO II UPPER U-CHANNEL REPLACEMENT INSTRUCTIONS All models 2017 & Later Need help? Contact our Customer Service Team at 1 + 813.689.9932 Option 2 Installation Tools: • 9/16” Wrench • 9/16” Socket • 5/8” wrench • 1/2” Wrench • 1/2” Socket • Ratchet • Zip Ties (x2) • Masking Tape REMOVAL: STEP 1 Loosen the UP Hose from the Lower Cylinder Fitting using a 5/8” Wrench. Cover the hose end with masking tape. FIG 1 STEP 2 Remove the Hardware that attaches the Upper Cylinder Fitting to the U-Channel using a 1/2” Socket and wrench FIG 2. STEP 3 Loosen the DOWN Hose from the Upper Cylinder Fitting by holding the fitting base with a 1/2” Wrench and loosening the hose fitting with a 5/8” Wrench. FIG 3 QR Code A Hardware Kit PRESSURE RELIEF: STEP 1 Lower the Power-Pole Anchor ® down so the Everflex spike is about a foot off the ground. STEP 2 Manually push the anchor into closed position, relieving pressure. Manually lower the anchor back to the ground. Figure 1 Upper Cylinder Fitting Up Hose Figure 3 1/2” wrench 5/8” wrench Hose Fitting Lower Cylinder Fitting Bottom Cylinder Figure 2 Ram Spacers must be installed on the same side they were removed. 1/2” Tools Upper U-Channel NOTICE: No mounting hardware is included in this kit. IMPORTANT! Replace any hardware item that is worn or damaged. Always replace nylon lock nuts with new. To order a new Hardware Kit, scan QR CODE A. DO NOT touch the spike with bare hands. IMPORTANT! Cover hose ends with masking tape to prevent contaminants from entering.

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Page 1: PRO II UPPER U-CHANNEL REPLACEMENT INSTRUCTIONS

PRO II UPPER U-CHANNEL REPLACEMENTINSTRUCTIONS• All models 2017 & Later

Need help? Contact our Customer Service Team at 1 + 813.689.9932 Option 2

Installation Tools:• 9/16” Wrench• 9/16” Socket• 5/8” wrench• 1/2” Wrench

• 1/2” Socket• Ratchet• Zip Ties (x2)• Masking Tape

REMOVAL:

STEP 1 Loosen the UP Hose from the Lower Cylinder Fitting using a 5/8” Wrench.

Cover the hose end with masking tape. FIG 1

STEP 2 Remove the Hardware that attaches the Upper Cylinder Fitting to the

U-Channel using a 1/2” Socket and wrench FIG 2.

STEP 3 Loosen the DOWN Hose from the Upper Cylinder Fitting by holding the fitting

base with a 1/2” Wrench and loosening the hose fitting with a 5/8” Wrench.

FIG 3

QR Code A

Hardware Kit

PRESSURE RELIEF:

STEP 1 Lower the Power-Pole Anchor® down so the Everflex™ spike is about a foot off the ground.

STEP 2 Manually push the anchor into closed position, relieving pressure. Manually lower the anchor back to the ground.

Figure 1

Upper Cylinder

Fitting

Up Hose

Figure 3

1/2” wrench

5/8” wrench

Hose Fitting

Lower Cylinder Fitting

Bottom Cylinder

Figure 2

Ram Spacers must be installed on the same side they were removed.

1/2” Tools

Upper U-Channel

NOTICE: No mounting hardware is included in this kit.

IMPORTANT! Replace any hardware item that is worn or damaged. Always replace nylon lock nuts with new. To order a new Hardware Kit, scan QR CODE A.

DO NOT touch the spike with bare hands.

IMPORTANT! Cover hose ends with masking tape to prevent contaminants from entering.

Page 2: PRO II UPPER U-CHANNEL REPLACEMENT INSTRUCTIONS

Need help? Contact our Customer Service Team at 1 + 813.689.9932 Option 2

PRO II UPPER U-CHANNEL REPLACEMENT INSTRUCTIONS• All models 2017 & Later

STEP 4 Cut both Zip-Ties. FIG 8

STEP 5 R emove the UP and DOWN Hoses from the Power-Pole Anchor by pulling them through the U-Channel.

STEP 6 Follow diagrams (see page 3) to remove all hardware that attaches the defective U-Channel.

INSTALLATION:

STEP 1 Follow the diagrams on page 3 to install the new U-Channel.

STEP 2 Route the UP Hose through the Top Hole in the new U-Channel and the DOWN Hose through the Bottom Hole in the new U-Channel. FIG 5

STEP 3 Pull the UP Hose to the UP Cylinder Fitting and finger tighten.

STEP 4 While holding the UP Cylinder Fitting Base with a 1/2” Wrench, turn the UP Hose Fitting clockwise a quarter turn with a 5/8” Wrench. FIG 6

STEP 5 Repeat Steps 3-4 for the DOWN Hose. FIG 7

STEP 6 Secure the UP & DOWN Hydraulic Hoses together about 4” to 5” from the bottom of Hydraulic Cylinder and around 4” to 5” up the cylinder using Zip-Ties. FIG 8

Figure 6

5/8” Wrench

1/2” Wrench

Figure 7

1/2” wrench

5/8” wrench

Hose Fitting

Lower Cylinder Fitting

Zip-Ties

Figure 8

Figure 5

“DOWN” HOSE

“UP” HOSE

Page 3: PRO II UPPER U-CHANNEL REPLACEMENT INSTRUCTIONS

PRO II UPPER U-CHANNEL REPLACEMENT INSTRUCTIONS• All models 2017 & Later

Knuckle (1/2” Tools; Upper Bolt Only)

Stern Bracket(9/16” Tools; Upper Bolt Only)

Cylinder(1/2” Tools; Upper Bolt Only)

9010 Palm River Road, Tampa, Florida 33619 • phone 813.689.9932 • fax 813.689.8883 • power-pole.com Power-Pole is a registered trademark of JL Marine Systems, Inc. © Copyright 2021 JL Marine Systems, Inc. All Rights Reserved.

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